Automatic end cover brush mounting equipment

Abstract

The utility model relates to the technical field of machine manufacturing, and discloses an automatic end cover brush mounting device which comprises a supporting base, a supporting plate is fixedly connected to the right side of the outer portion of the supporting base, a plurality of electric brushes are fixedly connected to the interior of a storage container, and a fixing mechanism is slidably connected to the top of a supporting limiting base. And the two sides of the supporting base and the two sides of the supporting plate are fixedly connected with second supporting bases, the outer portions of the second supporting bases are rotationally connected with mounting mechanisms, the fixing mechanisms comprise connecting discs, and the interior of the supporting base is fixedly connected with a driving assembly used for providing power. According to the utility model, the driving motor I rotates to drive the connecting disc and the rotating rod to rotate, simultaneously drive the rotating long rod to slide on the supporting limiting seat and simultaneously drive the fastening block to slide left and right, so that different end discs are fixed, the working efficiency is improved, the safety and the product quality can be improved, the service life of equipment is prolonged, and the installation is more accurate.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing technology, and in particular to an automatic end cap brushing device. Background Technology

[0002] In modern automated production, the performance of end cap brush mounting equipment directly affects product quality and production efficiency. It is an automated device used in the motor production process, specifically designed to install brushes onto motor end caps (also called end plates), and is widely used in the manufacturing industries of electric motors, home appliances, automobiles, and tools.

[0003] The automatic end cap brushing equipment mainly consists of a support base, end plate, and brushes. The support base provides a stable foundation for the entire equipment, ensuring its stability during operation. The workpiece to be processed enters the installation area, where the brushes and end plate are installed.

[0004] In existing technologies, some automatic end cap brush loading devices typically use manual methods for loading brushes and fixing end plates. As market demands for production efficiency and product quality continue to increase, these devices cannot adapt to end plates of different specifications and shapes, leading to reduced safety and product quality, decreased equipment lifespan, and consequently, reduced efficiency. Therefore, an automatic end cap brush loading device is proposed to solve these problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic end cap brushing device, which aims to improve the problem that some existing devices cannot fix different end plates.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic end cap brush loading device includes a support base, a support plate fixedly connected to the outer right side of the support base, a storage container fixedly connected to the top of the support plate, multiple brushes fixedly connected inside the storage container, an end plate slidably connected inside the support base, a support limiting seat fixedly connected inside the support base, a fixing mechanism slidably connected to the top of the support limiting seat, and second support seats fixedly connected to both sides of the support base and the support plate. An installation mechanism is rotatably connected to the outside of the second support seats.

[0008] The fixing mechanism includes a connecting plate, the outer bottom side of which is rotatably connected to the top of the support limiting seat. A rotating rod is fixedly connected to the outside of the connecting plate. Rotating long rods are fixedly connected to the top two sides of the rotating rod. Fastening blocks are fixedly connected to the bottom two sides of the rotating long rod. A drive assembly for providing power is fixedly connected inside the support base.

[0009] As a further description of the above technical solution:

[0010] The drive assembly includes a drive motor, the bottom of which is fixedly connected to the inside of the support base. A rotating column is fixedly connected to the output end of the drive motor, and the outside of the rotating column is fixedly connected to the inside of the connecting plate.

[0011] As a further description of the above technical solution:

[0012] The support base has two sliding grooves inside, and the fastening block is slidably connected to the inside of the sliding grooves.

[0013] As a further description of the above technical solution:

[0014] The installation mechanism includes a rotating short rod, the outer rear side of which is rotatably connected to the front side of the second support base. A follower rod is rotatably connected to the outer front side of the rotating short rod. A vacuum suction cup is fixedly connected to the bottom of the follower rod. A power component for providing left and right rotation force is fixedly connected to the rear side of the second support base.

[0015] As a further description of the above technical solution:

[0016] The power assembly includes a second drive motor. The output end of the second drive motor is fixedly connected to the inside of the rotating short rod. A first support base is fixedly connected to the rear side of the rotating short rod. The bottom of the second drive motor is fixedly connected to the top of the first support base. A sliding assembly is fixedly connected to the front side of the inside of the second support base.

[0017] As a further description of the above technical solution:

[0018] The sliding assembly includes a slide rail, the outer rear side of which is fixedly connected to the inner front side of the support base 2, and a limit moving block is fixedly connected to the outer side of the follower rod, the outer rear side of which is fixedly connected to the outer front side of the slide rail.

[0019] As a further description of the above technical solution:

[0020] The top of the support plate is fixedly connected to a guide rail, and the top of the guide rail is fixedly connected to the bottom of the storage container.

[0021] As a further description of the above technical solution:

[0022] The top of the end plate is slidably connected to the inside of the brush, and the outside of the end plate is slidably connected to the inside of the two fastening blocks.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the drive motor rotates to drive the connecting plate and the rotating rod to rotate, and at the same time, the rotating rod slides on the support limit seat, and the fastening block slides left and right to fix different end plates, which improves work efficiency, enhances safety and product quality, extends the service life of the equipment, and makes the installation more accurate.

[0025] 2. In this utility model, the second drive motor rotates, causing the rotating short rod to move left and right. At the same time, the slide rail cooperates with it, causing the follower rod to move left and right, and at the same time, it drives the vacuum suction cup to pick up the brush, realizing the quick and efficient installation of the brush, providing more flexibility, reducing costs and improving the working environment. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the automatic end cap brushing device proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the support base of the automatic end cap brushing device proposed in this utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the vacuum suction cup of the automatic end cap brushing device proposed in this utility model;

[0029] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0030] Legend:

[0031] 1. Support base; 2. Support plate; 3. Storage container; 4. End plate; 5. Brush; 6. Support limit seat; 7. Slide groove; 8. Rotating column; 9. Connecting plate; 10. Drive motor one; 11. Rotating rod; 12. Rotating long rod; 13. Fastening block; 14. Slide rail; 15. Rotating short rod; 16. Drive motor two; 17. Support seat one; 18. Follower rod; 19. Limiting moving block; 20. Vacuum suction cup; 21. Guide rail; 22. Support seat two. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of an automatic end cap brush loading device, including a support base 1. The support base 1 serves as the basic support structure of the entire device and is made of high-strength metal material, possessing sufficient strength and stability to withstand various forces generated during device operation, ensuring that the device will not shake or shift during long-term operation. A support plate 2 is fixedly connected to the outer right side of the support base 1. The support plate 2 is firmly fixedly connected to the outer right side of the support base 1 through welding. The support plate 2 is also made of high-strength metal material. The support plate 2 not only provides a stable support platform for the storage container 3, but also plays an important role in connection and balance in the overall structural layout of the device. The storage container 3 is fixedly connected to the top of the support plate 2. Multiple brushes 5 are fixedly connected inside the storage container 3. The storage container 3 takes into account the storage needs of the brushes 5, and its internal space layout is reasonable, which can orderly fix multiple brushes 5. As an important conductive component in the motor, the quality and installation accuracy of the brushes 5 directly affect the performance of the motor, ensuring that there is no displacement or shaking during device operation.

[0034] An end plate 4 is slidably connected inside the support base 1, allowing it to slide smoothly within the support base 1. The shape and size of its top conform to the internal structure of the brush 5, facilitating accurate assembly of the brush 5 and the end plate 4. A support limiting seat 6 is fixedly connected inside the support base 1, effectively limiting the displacement range of the fixing mechanism during sliding, ensuring the accuracy and stability of the entire assembly process. A fixing mechanism, including a connecting plate 9, is slidably connected to the top of the support limiting seat 6. This fixing mechanism ensures the connecting plate 9 can rotate flexibly while effectively reducing friction and wear during rotation. The outer bottom side of the connecting plate 9 is rotatably connected... At the top of the support limiting seat 6, a rotating rod 11 is fixedly connected to the outside of the connecting plate 9. A rotating long rod 12 is fixedly connected to the top two sides of the rotating rod 11. The rotating long rod 12 rotates, which can drive the fastening block 13 to move accurately to the designated position during the rotation. Fastening blocks 13 are fixedly connected to the bottom two sides of the rotating long rod 12. The inner surface of the fastening block 13 is specially treated to increase the friction, ensuring that sufficient clamping force can be provided when clamping the end plate 4 to prevent the end plate 4 from shifting during the assembly process. A drive assembly for providing power is fixedly connected inside the support base 1. The drive assembly includes a drive motor 10.

[0035] The drive motor 10 can stably output powerful force, providing reliable driving force for the rotation of the entire fixed mechanism. The bottom of the drive motor 10 is fixedly connected to the inside of the support base 1, ensuring that when the drive motor 10 is working, the power can be accurately transmitted to the connecting plate 9 to drive the entire fixed mechanism to rotate. The output end of the drive motor 10 is fixedly connected to the rotating column 8, and the outside of the rotating column 8 is fixedly connected to the inside of the connecting plate 9. The support base 1 and the two sides of the support plate 2 are fixedly connected to the support seat 22. The support seat 22 provides stable support and a rotation base for the installation mechanism, and can withstand large impact and shaking. The outside of the support seat 22 is rotatably connected to the installation mechanism. The inside of the support base 1 has two sliding grooves 7, and the outside of the fastening block 13 is slidably connected to the inside of the sliding grooves 7.

[0036] Reference Figures 1 to 3 The installation mechanism includes a rotating short rod 15, the outer rear side of which is rotatably connected to the front side of the support base 22. A follower rod 18 is rotatably connected to the outer front side of the rotating short rod 15. A vacuum suction cup 20 is fixedly connected to the bottom of the follower rod 18. The vacuum suction cup 20 is made of high-performance rubber material, possessing excellent sealing and suction power. During operation, the vacuum suction cup 20 can quickly suction the brush 5 and accurately transport it to the assembly position of the end plate 4. A power assembly for providing left and right rotational force is fixedly connected to the rear side of the support base 22. The power assembly includes a second drive motor 16, the output end of which is fixedly connected to the inside of a rotating short rod 15. The rotating short rod 15 can rotate flexibly under the drive of the second drive motor 16, thereby driving the follower rod 18 to perform corresponding movements. A support base 17 is fixedly connected to the rear side of the rotating short rod 15. The bottom of the second drive motor 16 is fixedly connected to the top of the support base 17, which can drive the rotating short rod 15 to rotate, ensuring that the installation mechanism is fast and accurate during operation. A sliding component is fixedly connected to the front side of the inside of the support base 22.

[0037] The sliding assembly includes a slide rail 14, which drives the limiting moving block 19 to move left and right. The outer rear side of the slide rail 14 is fixedly connected to the front interior of the support base 22. The outer side of the follower rod 18 is fixedly connected to the limiting moving block 19. The outer rear side of the limiting moving block 19 is fixedly connected to the outer front side of the slide rail 14. The top of the support plate 2 is fixedly connected to a guide rail 21, which is made of metal and drives the storage container 3 to move. The top of the guide rail 21 is fixedly connected to the bottom of the storage container 3. The top of the end plate 4 is slidably connected to the inside of the brush 5, and the outer side of the end plate 4 is slidably connected to the inside of the two fastening blocks 13.

[0038] Working principle: First, after the equipment is started, the drive motor 10 starts working and outputs strong power. The power is transmitted to the connecting plate 9 through the rotating column 8, which drives the rotating rod 11 to rotate. At the same time, the rotating rod 12 rotates. Meanwhile, the fastening block 13 in the sliding groove 7 inside the support base 1 moves left and right under the drive of the rotating rod 12 to fix the end plate 4, ensuring that the brush 5 will not be displaced during assembly. The support limit seat 6 effectively limits the sliding range of the fixing mechanism.

[0039] During this process, the drive motor 16 in the installation mechanism also starts to operate, driving the rotating short rod 15 to rotate flexibly. The follower rod 18 quickly moves the vacuum suction cup 20 above the brush 5 by rotating the short rod 15. When working, the vacuum suction cup 20 can quickly pick up the brush 5 and transport it to the assembly position of the end plate 4. The guide rail 21 drives the storage container 3 to move left and right to facilitate the vacuum suction cup 20 to pick it up. The brush 5 is accurately placed inside the end plate 4 to ensure its connection with the end plate 4. At this time, the accuracy and speed of the entire assembly process are ensured.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic end cap brush applicator, comprising a support base (1), characterized in that: A support plate (2) is fixedly connected to the outer right side of the support base (1), a storage container (3) is fixedly connected to the top of the support plate (2), a plurality of brushes (5) are fixedly connected inside the storage container (3), an end plate (4) is slidably connected inside the support base (1), a support limiting seat (6) is fixedly connected inside the support base (1), a fixing mechanism is slidably connected to the top of the support limiting seat (6), a second support seat (22) is fixedly connected to both sides of the support base (1) and the support plate (2), and an installation mechanism is rotatably connected to the outside of the second support seat (22). The fixing mechanism includes a connecting plate (9), the outer bottom side of which is rotatably connected to the top of the support limiting seat (6). A rotating rod (11) is fixedly connected to the outside of the connecting plate (9). A rotating long rod (12) is fixedly connected to the top two sides of the rotating rod (11). Fastening blocks (13) are fixedly connected to the bottom two sides of the rotating long rod (12). A drive assembly for providing power is fixedly connected inside the support base (1).

2. The automatic end cap brush applicator according to claim 1, characterized in that: The drive assembly includes a drive motor (10), the bottom of which is fixedly connected to the inside of the support base (1), and a rotating column (8) is fixedly connected to the output end of the drive motor (10). The outside of the rotating column (8) is fixedly connected to the inside of the connecting plate (9).

3. The automatic end cap brush applicator according to claim 1, characterized in that: The support base (1) has two grooves (7) inside, and the fastening block (13) is slidably connected to the inside of the grooves (7).

4. The automatic end cap brushing device according to claim 1, characterized in that: The installation mechanism includes a rotating short rod (15), the outer rear side of which is rotatably connected to the front side of the second support base (22), the outer front side of which is rotatably connected to a follower rod (18), the bottom of which is fixedly connected to a vacuum suction cup (20), and the rear side of the second support base (22) is fixedly connected to a power component for providing left and right rotation force.

5. The automatic end cap brush applicator according to claim 4, characterized in that: The power assembly includes a second drive motor (16), the output end of which is fixedly connected to the inside of the rotating short rod (15), a support base (17) is fixedly connected to the rear side of the rotating short rod (15), the bottom of the second drive motor (16) is fixedly connected to the top of the support base (17), and a sliding assembly is fixedly connected to the front side of the inside of the second support base (22).

6. The automatic end cap brush applicator according to claim 5, characterized in that: The sliding assembly includes a slide rail (14), the outer rear side of which is fixedly connected to the front interior of the second support (22), and the outer side of the follower rod (18) is fixedly connected to a limiting moving block (19), the outer rear side of which is fixedly connected to the outer front side of the slide rail (14).

7. The automatic end cap brush applicator according to claim 1, characterized in that: The top of the support plate (2) is fixedly connected to a guide rail (21), and the top of the guide rail (21) is fixedly connected to the bottom of the storage container (3).

8. The automatic end cap brush applicator according to claim 1, characterized in that: The top of the end plate (4) is slidably connected to the inside of the brush (5), and the outside of the end plate (4) is slidably connected to the inside of the two fastening blocks (13).

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