Self-adaptive shell breaking and sorting all-in-one machine for Chinese chestnuts

Abstract

The utility model discloses a Chinese chestnut self-adaptation shell breaking and sorting all-in-one machine, and particularly relates to the technical field of agricultural product processing equipment, the machine comprises a base, a vertical plate is fixedly installed above the base, a shell breaking box is installed on the opposite face of the vertical plate, and a shell breaking mechanism is arranged in the shell breaking box; a feeding opening is fixedly formed in the top of the hull breaking box, a screening plate is arranged at the bottom of the hull breaking box, movable rods are installed on the left side and the right side of the screening plate, and the ends, away from the screening plate, of the movable rods are movably connected with a vertical plate. The separation effect of crushed chestnut shells and complete pulp is remarkable, the working efficiency and effect of chestnut shell breaking and sorting can be effectively improved, the overall production efficiency of the chestnut processing industry is improved, the production cost is reduced, the complexity of the production process is avoided, and the shell breaking quality and efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to agricultural product processing equipment technical field more specifically, the utility model relates to a kind of chestnut self-adapting shell breaking sorting integrated machine. BACKGROUND

[0002] Traditional chestnut shelling and peeling machine is used to shelling and peeling chestnut in the processing and production process of chestnut, which is one of the popular foods in today's society, and its unique taste attracts a large number of people to eat. With the development of science and technology, the shelling method of chestnut is gradually changing from traditional manual shelling to mechanical shelling.

[0003] After searching, the existing patent with publication number CN217446569U discloses a kind of chestnut shelling and peeling machine, including peeling workbench, fixed ring is fixedly installed on the upper surface of peeling workbench, and peeling device is arranged in fixed ring. The utility model has the advantages of simple structure and novel design. By designing the peeling device inside the peeling workbench, the separation efficiency of chestnut shell and the chopping effect of chestnut shell can be improved, thereby improving the separation effect of chestnut shell and chestnut rice. By setting the separation plate and the shaking device, the cut chestnut shell can be shaken, and the chestnut rice inside the chestnut shell can be separated again, thereby reducing the phenomenon of waste of chestnut rice after shelling, saving cost, and therefore the device is suitable for wide promotion.

[0004] Some chestnut shelling equipment has appeared on the market, but most of these equipment has single function, only can realize shelling operation, and the shelled chestnut shell and fruit flesh are mixed together, still need manual follow-up sorting, which not only increases labor intensity and cost, but also leads to low sorting efficiency and unstable quality due to human factors.

[0005] Therefore, a kind of chestnut self-adapting shell breaking and sorting integrated machine is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a kind of chestnut self-adapting shell breaking and sorting integrated machine to solve the problems raised in the above background.

[0007] To achieve the above object, the utility model provides following technical scheme: a kind of chestnut self-adapting shell breaking sorting integrated machine, the top of the base is fixedly installed with vertical board, the opposite side of the vertical board is installed with shell breaking box, the inside of the shell breaking box is provided with shell breaking mechanism, the top of the shell breaking box is fixedly installed with inlet, the bottom of the shell breaking box is provided with sieve plate, the left and right sides of the sieve plate are installed with movable rod, the end of the movable rod away from sieve plate is movably connected with vertical board, the upper side of the sieve plate is evenly provided with discharge hole, the top of the base is provided with rotating mechanism, the top of the base is fixedly installed with limiting mechanism, the top of the base is fixedly installed with movable mechanism, the top of the movable mechanism is provided with bearing frame, the top of the bearing frame is provided with drop hole, the two sides of the bearing frame are detachably installed with vibrator.

[0008] Preferably, the two ends of the shell breaking box are respectively provided with fixed rods, and the ends of the fixed rods away from the shell breaking box are positioned with the vertical plate.

[0009] Preferably, the shell breaking mechanism comprises a rotary motor, an output end of the rotary motor is connected with a rotary shaft, and the rotary shaft is cross provided with shell breaking rods outside.

[0010] Preferably, the bottom of the shell breaking box is fixedly installed with a discharge plate, the bottom of the discharge plate is provided with a discharge port, and the discharge port penetrates the inside of the shell breaking box, and the side of the discharge plate is slidably installed with a baffle.

[0011] Preferably, the rotating mechanism comprises a movable motor, the movable motor is fixedly installed above the base, an output end of the movable motor is connected with a rotating shaft, the rotating shaft is movably installed with a first pin rod outside, the end of the first pin rod away from the rotating shaft is movably provided with a connecting rod, the side of the connecting rod away from the first pin rod is provided with a second pin rod, the end of the second pin rod away from the connecting rod is provided with a positioning rod, and the positioning rod is installed on the upper side of the sieve plate.

[0012] Preferably, the limiting mechanism is located on one side of the sieve plate, the limiting mechanism comprises a limiting frame, a limiting groove is formed in the inside of the limiting frame, a sliding rod is fixedly installed in the inside of the limiting groove, a sliding sleeve is movably installed outside the sliding rod, and a supporting rod is provided on the side of the sliding sleeve close to the sieve plate.

[0013] Preferably, the movable mechanism comprises a spring, and a telescopic rod is provided above the spring.

[0014] Preferably, the top of the base is provided with a collecting box, and the collecting box is located directly below the drop hole of the bearing frame.

[0015] The utility model discloses technical effect and advantage:

[0016] Compared with the prior art, the chestnut self-adaptive shell breaking and sorting integrated machine can efficiently break the shells of chestnuts through the shell breaking mechanism, the cross arrangement of the shell breaking rods can better adapt to the shell breaking requirements of chestnuts of different sizes, and self-adaptive shell breaking is realized; the rotating mechanism drives the rotating shaft to rotate through the movable motor, and the transmission of the first pin rod, the connecting rod and the second pin rod drives the positioning rod to shake the screening plate, and the screening plate is uniformly provided with material holes, so that the shell and the pulp of the broken chestnuts can be effectively separated, and the sorting efficiency is improved; the sliding rod in the limiting frame of the limiting mechanism is movably connected with the sliding sleeve, the supporting rod provides stable support and limiting for the screening plate, and the stability of the screening plate during shaking is ensured; the combination of the spring and the telescopic rod in the movable mechanism provides elastic buffering for the bearing frame, so that the bearing frame can better realize vibration under the action of the vibrator, and the pulp can fall into the material collecting box through the falling hole; the material collecting box is arranged directly below the falling hole of the bearing frame, so that the sorted pulp can be conveniently collected.

[0017] Compared with the prior art, the chestnut self-adaptive shell breaking and sorting integrated machine integrates the shell breaking and sorting functions, has high automation, can effectively improve the working efficiency and effect of chestnut shell breaking and sorting, reduces the labor cost, prevents the incomplete shell breaking or excessive shell breaking from causing damage to the pulp, avoids affecting the finished product quality of the chestnuts, and significantly improves the separation effect of the broken chestnut shells and the complete pulp after shell breaking, avoids the complexity and cost of the production process, and improves the shell breaking quality and efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole three-dimensional structure schematic view of the utility model.

[0019] Figure 2 It is a left view structure schematic view of the utility model.

[0020] Figure 3 It is a right view structure schematic view of the utility model.

[0021] Figure 4 It is a shell breaking box internal structure schematic view of the utility model.

[0022] Figure 5 It is a limiting mechanism structure schematic view of the utility model.

[0023] Figure 6 It is a movable mechanism structure schematic view of the utility model.

[0024] The attached diagram is labeled as follows: 1. Base; 2. Vertical plate; 3. Shell-breaking box; 4. Fixed rod; 5. Shell-breaking mechanism; 501. Rotary motor; 502. Rotating shaft; 503. Shell-breaking rod; 6. Feed inlet; 7. Discharge plate; 8. Baffle; 9. Screening plate; 10. Movable rod; 11. Discharge hole; 12. Movable motor; 13. Rotating shaft; 14. First pin; 15. Connecting rod; 16. Second pin; 17. Positioning rod; 18. Limiting mechanism; 19. Limiting frame; 20. Limiting groove; 21. Sliding rod; 22. Sliding sleeve; 23. Support rod; 24. Movable mechanism; 25. Spring; 26. Telescopic rod; 27. Bearing frame; 28. Drop hole; 29. ​​Vibrator; 30. Collection box. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] As attached Figures 1 to 6 The chestnut self-adaptive shell-breaking and sorting integrated machine shown includes a base 1, a vertical plate 2 fixedly installed on the top of the base 1, a shell-breaking box 3 installed on the opposite side of the vertical plate 2, a shell-breaking mechanism 5 installed inside the shell-breaking box 3, a feed inlet 6 fixedly installed on the top of the shell-breaking box 3, a screening plate 9 installed at the bottom of the shell-breaking box 3, movable rods 10 installed on the left and right sides of the screening plate 9, the end of the movable rod 10 away from the screening plate 9 being movably connected to the vertical plate 2, and feeding holes 11 evenly opened on the upper side of the screening plate 9. A rotating mechanism is installed above the base 1, a limit mechanism 18 is fixedly installed on the upper side of the base 1, a movable mechanism 24 is fixedly installed above the base 1, a support frame 27 is installed on the top of the movable mechanism 24, a drop hole 28 is opened on the upper side of the support frame 27, and vibrators 29 are detachably installed on both sides of the support frame 27.

[0028] Wherein: the chestnut processing equipment with base 1 as the basis support structure. Vertical plate 2 is fixed vertically on the top of the base 1, provides installation position for the shell breaking box 3, the shell breaking box 3 is installed between the opposite sides of the two vertical plate 2, its top feed inlet 6 is used for putting chestnut, the shell breaking mechanism 5 is arranged in the shell breaking box 3, usually driven by the rotating motor 501, the rotating shaft 502 is arranged on the rotating motor 501, the shell breaking rod 503 is arranged on the rotating shaft 502, through the rotation of the shell breaking rod 503, the shell breaking rod 503 is impacted, extruded and sheared, so that the shell of the chestnut is broken, the chestnut and the shell mixture after the shell breaking falls on the sieve plate 9, the sieve plate 9 is movably connected with the vertical plate 2 through the movable rod 10, can be shaken under the driving of the rotating mechanism, so that the complete chestnut falls into the bottom through the discharge hole 11, the chestnut shell remains on the sieve plate 9, the limiting mechanism 18 limits the movement range of the movable rod 10, ensures that the sieve plate 9 shakes stably, the movable mechanism 24 is fixed on the top of the base 1, the top bearing frame 27 can move or lift with the movable mechanism 24, the falling hole 28 on the bearing frame 27 is used for receiving the sieved chestnut, the vibrator 29 on the both sides makes the chestnut uniformly distributed and further separates the residual shell, finally the chestnut falls into the lower collecting box 30.

[0029] Example two

[0030] On the basis of example one, the scheme in example one is further refined and introduced in combination with the following specific working mode, as shown in Figures 1 to 6 The details are described below:

[0031] As a preferred embodiment, the two ends of the shell breaking box 3 are respectively provided with fixed rods 4, in the chestnut processing equipment, the two ends of the shell breaking box 3 are respectively provided with fixed rods 4, one end of the fixed rod 4 is stably connected with the shell breaking box 3, the other end of the fixed rod 4 is positioned with the vertical plate 2; the other end is positioned and installed with the vertical plate 2, the fixed rod 4 plays a key role in supporting and fixing, through the positioning connection with the vertical plate 2, a stable support structure is provided for the shell breaking box 3, ensuring that the shell breaking box 3 does not shake or displace during operation, and ensuring that the shell breaking mechanism 5 can accurately and stably break the shell of the chestnut.

[0032] As a preferred embodiment, the shell breaking mechanism 5 includes a rotating motor 501, the rotating motor 501 as a power source, its output end is closely connected with the rotating shaft 502, when the motor operates, it can efficiently transmit power to the rotating shaft 502, the output end of the rotating motor 501 is connected with the rotating shaft 502, the rotating shaft 502 is cross arranged with the shell breaking rod 503; drive its rotation, with the rotating shaft 502 rotating, the shell breaking rod 503 also makes circular motion, using the impact, extrusion and shearing force generated by its rotation, to apply external force to the chestnut entering the shell breaking box 3, to realize the rupture of the shell of the chestnut.

[0033] As a preferred embodiment, the bottom of the shell breaking box 3 is fixedly provided with a discharging plate 7, the bottom of the discharging plate 7 is provided with a discharging port, and the discharging port penetrates the inside of the shell breaking box 3 to provide a discharging channel for the materials. During the shell breaking operation, the chestnut and the shell that have completed the shell breaking can directly fall onto the top of the screening plate 9 through the discharging port of the bottom of the discharging plate 7 for screening. The discharging plate 7 is slidably provided with a baffle 8 on one side.

[0034] As a preferred embodiment, the rotating mechanism includes a movable motor 12 fixedly installed above the base 1. The rotating mechanism is used to drive the screening plate 9 to swing to realize the screening function. The movable motor 12 is fixed above the base 1. The output end of the movable motor 12 is connected with a rotating shaft 13. The output end of the movable motor 12 is connected with the rotating shaft 13. When the movable motor 12 operates, the rotating shaft 13 rotates. The outer side of the rotating shaft 13 is movably provided with a first pin rod 14. The first pin rod 14 movably provided on the outer side of the rotating shaft 13 moves in a circular motion. One end of the first pin rod 14 is movably connected with the rotating shaft 13. The end of the first pin rod 14 away from the rotating shaft 13 is movably provided with a connecting rod 15. One side of the connecting rod 15 away from the first pin rod 14 is provided with a second pin rod 16 movably connected with the other end of the connecting rod 15. The circular motion of the rotating shaft 13 is converted into the reciprocating motion of the connecting rod 15. The reciprocating motion of the connecting rod 15 is further transmitted and converted through the second pin rod 16. The second pin rod 16 is a component for transmitting power. The motion form and power of the connecting rod 15 are accurately transmitted to the subsequent mechanism or component according to the design requirements, so as to realize the effective driving and control of the entire rotating mechanism on the screening plate 9. The end of the second pin rod 16 away from the connecting rod 15 is provided with a positioning rod 17 installed on the upper side of the screening plate 9. The connecting rod 15 is connected with the positioning rod 17 through the second pin rod 16. The positioning rod 17 is installed on the upper side of the screening plate 9, so that the screening plate 9 can swing according to the expected trajectory and frequency to complete the screening operation of the chestnut.

[0035] As a preferred embodiment, the limiting mechanism 18 is located on one side of the screen plate 9, and the limiting mechanism 18 is located on one side of the screen plate 9, which plays a role in restricting and regulating the movement trajectory of the screen plate 9. The limiting mechanism 18 comprises a limiting frame 19, a limiting slot 20 is formed in the limiting frame 19, a sliding rod 21 is fixedly installed in the limiting slot 20, the limiting frame 19 is the main structure, the limiting slot 20 formed in the inside provides a limited space for the movement of the sliding sleeve 22, and the sliding rod 21 is fixedly installed in the inside of the limiting slot 20. The surface of the sliding rod 21 is smooth, which can ensure smooth sliding of the components matched therewith. The sliding sleeve 22 is movably installed on the outside of the sliding rod 21, and the support rod 23 is arranged on the side of the sliding sleeve 22 close to the screen plate 9. The sliding sleeve 22 is sleeved on the outside of the sliding rod 21 and can slide along the sliding rod 21. When the screen plate 9 shakes due to the action of the rotating mechanism, the support rod 23 is connected with the screen plate 9 and drives the sliding sleeve 22 to slide on the sliding rod 21, so that the screen plate 9 shakes within the range limited by the limiting slot 20.

[0036] As a preferred embodiment, the movable mechanism 24 comprises a spring 25, which has elastic potential and will be elastically deformed when subjected to external force, thereby generating corresponding elastic force to rebound the chestnut falling into the bearing frame 27. However, the spring 25 has limited elasticity and will not bounce the chestnut out of the bearing frame 27. The spring 25 is provided above the telescopic rod 26. The telescopic rod 26 can perform telescopic movement to provide guidance and support for the movement of the bearing frame 27. When the device is running and generates vibration or the position of the bearing frame 27 needs to be adjusted, the spring 25 absorbs energy by deformation and generates a reaction force. The telescopic rod 26 telescopes according to the stress condition, and together with the spring 25, the bearing frame 27 realizes stable and controllable movement or lifting, thereby preventing the bearing frame 27 from directly colliding and impacting.

[0037] As a preferred embodiment, the upper portion of the base 1 is provided with a material collecting box 30, which plays a key role in collecting finished chestnuts. The material collecting box 30 is located directly below the falling hole 28 formed in the bearing frame 27. In the chestnut processing device, the falling hole 28 formed in the bearing frame 27 is a passage for the chestnut to fall. When the bearing frame 27 moves or lifts under the action of the movable mechanism 24, and the vibrator 29 on the bearing frame 27 uniformly distributes the chestnut, the complete chestnut will fall through the falling hole 28. The material collecting box 30 is accurately located directly below the falling hole 28 and can receive the chestnut falling from the falling hole 28, thereby collecting the chestnut for subsequent packaging or further processing.

[0038] The working process of the utility model is as follows: in use, firstly, ensure that the Chinese chestnut self-adapting shell breaking and sorting integrated machine is installed stably, the shell breaking box 3 is positioned through the fixed rod 4 and the vertical plate 2, the bearing frame 27 is installed on the top of the movable mechanism 24, the material collecting box 30 is placed directly below the falling hole 28 of the bearing frame 27, after all the installation is completed, then, start the rotary motor 501 and the movable motor 12, provide power for the activity of the shell breaking and the screening plate 9, put the Chinese chestnut to be treated into the shell breaking box 3 from the feeding port 6, at the same time, start the rotary motor 501 to drive the rotary shaft 502 to rotate, make the cross-set shell breaking rod 503 carry out the shell breaking operation to the Chinese chestnut, the Chinese chestnut after shell breaking and the shell are discharged from the shell breaking box 3 through the discharge port on the discharge plate 7, fall on the screening plate 9, the discharging hole 11 on the screening plate 9 carries out the preliminary screening to the Chinese chestnut and the shell, the complete Chinese chestnut kernel falls through the discharging hole 11, the shell remains on the screening plate 9, and is discharged from one side of the screening plate 9.

[0039] At the same time, start the movable motor 12 to drive the rotary shaft 13 to rotate, drive the screening plate 9 through the transmission of the first pin rod 14, the connecting rod 15, the second pin rod 16 and the positioning rod 17, at the same time, the support rod 23 in the limiting mechanism 18 of one side of the screening plate 9 slides on the slide rod 21 along with the sliding sleeve 22, limit the activity of the screening plate 9, ensure that the screening plate 9 is stably active, further realize the separation of the Chinese chestnut and the debris, the Chinese chestnut after screening falls from the screening plate 9, falls on the bearing frame 27, start the vibrator 29, make the bearing frame 27 vibrate, at the same time, the spring 25 and the telescopic rod 26 in the movable mechanism 24 assist the bearing frame 27 to vibrate, help the Chinese chestnut to fall into the material collecting box 30 below through the falling hole 28. Finally, regularly check the collection of the Chinese chestnut in the material collecting box 30, replace the material collecting box 30 in time, clean and maintain the equipment according to the needs, ensure the normal operation of the equipment.

Claims

1. A self-adaptive chestnut cracking and sorting integrated machine, comprising a base (1), characterized in that: The upper side of the base (1) is fixedly installed with a vertical plate (2), opposite sides of the vertical plate (2) are installed with a shell breaking box (3), the inside of the shell breaking box (3) is provided with a shell breaking mechanism (5), the top of the shell breaking box (3) is fixedly installed with a feeding port (6), the bottom of the shell breaking box (3) is provided with a screening plate (9), the left and right sides of the screening plate (9) are installed with movable rods (10), the end of the movable rods (10) away from the screening plate (9) is movably connected with the vertical plate (2), the upper side of the screening plate (9) is uniformly provided with a discharging hole (11), the upper side of the base (1) is provided with a rotating mechanism, the upper side of the base (1) is fixedly installed with a limiting mechanism (18), the upper side of the base (1) is fixedly installed with a movable mechanism (24), the top of the movable mechanism (24) is provided with a bearing frame (27), the upper side of the bearing frame (27) is provided with a falling hole (28), the two sides of the bearing frame (27) are detachably installed with a vibrator (29).

2. The self-adaptive chestnut shell breaking and sorting integrated machine according to claim 1, characterized in that: The two ends of the shell breaking box (3) are respectively installed with fixed rods (4), the end of the fixed rods (4) away from the shell breaking box (3) is positioned with the vertical plate (2).

3. The self-adaptive chestnut shell breaking and sorting integrated machine according to claim 2, characterized in that: The shell breaking mechanism (5) comprises a rotating motor (501), the output end of the rotating motor (501) is connected with a rotating shaft (502), the outer side of the rotating shaft (502) is cross provided with shell breaking rods (503).

4. The self-adaptive chestnut shell breaking and sorting integrated machine according to claim 2, characterized in that: The bottom of the shell breaking box (3) is fixedly installed with a discharging plate (7), the bottom of the discharging plate (7) is provided with a discharging port, and the discharging port penetrates the inside of the shell breaking box (3), one side of the discharging plate (7) is slidably installed with a baffle (8).

5. The self-adaptive breaking and sorting integrated machine for Chinese chestnut according to claim 4, characterized in that: The rotating mechanism comprises a movable motor (12), the movable motor (12) is fixedly installed above the base (1), the output end of the movable motor (12) is connected with a rotating shaft (13), the outer side of the rotating shaft (13) is movably installed with a first pin rod (14), the end of the first pin rod (14) away from the rotating shaft (13) is movably provided with a connecting rod (15), one side of the connecting rod (15) away from the first pin rod (14) is provided with a second pin rod (16), the end of the second pin rod (16) away from the connecting rod (15) is provided with a positioning rod (17), the positioning rod (17) is installed on the upper side of the screening plate (9).

6. The self-adaptive shelling and sorting integrated machine for Chinese chestnut according to claim 4, characterized in that: The limiting mechanism (18) is located on one side of the screening plate (9), the limiting mechanism (18) comprises a limiting frame (19), the inside of the limiting frame (19) is provided with a limiting groove (20), the inside of the limiting groove (20) is fixedly installed with a sliding rod (21), the outer side of the sliding rod (21) is movably installed with a sliding sleeve (22), one side of the sliding sleeve (22) close to the screening plate (9) is provided with a supporting rod (23).

7. The self-adaptive chestnut shelling and sorting integrated machine according to claim 4, characterized in that: The movable mechanism (24) comprises a spring (25), the upper side of the spring (25) is provided with a telescopic rod (26).

8. The self-adaptive chestnut shelling and sorting integrated machine according to claim 4, characterized in that: The upper side of the base (1) is provided with a material collecting box (30), the material collecting box (30) is located directly below the falling hole (28) of the bearing frame (27).

Images