Automatic cleaning mechanism for lens strengthening line

By designing an automatic cleaning mechanism for the lens strengthening line, continuous movement and automatic cleaning of lenses within the cleaning frame are achieved, solving the problems of low efficiency and safety risks in existing technologies, and improving production efficiency and cleaning effect.

CN224101437UActive Publication Date: 2026-04-10TAIZHOU DAGUANG OPTICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU DAGUANG OPTICAL CO LTD
Filing Date
2025-04-01
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In existing technologies, the cleaning process for optical lenses is inefficient during processing and transfer, and manual handling can easily lead to scratches or contamination, posing safety risks.

Method used

An automatic cleaning mechanism for lens strengthening lines was designed, including a cleaning frame, a transmission component, an automatic hook-and-hook assembly, and a vibration structure. The mechanism drives the roller chain and fixed rod to rotate through a drive device, enabling the continuous movement of the lens basket within the cleaning frame. The automatic hook-and-hook assembly enables the automatic transfer and cleaning of lenses between cleaning tanks.

Benefits of technology

It improves the efficiency of lens transfer between different cleaning tanks, reduces the tediousness and errors of manual handling, ensures the smooth operation of the production process, and enhances the cleaning effect through the vibration structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224101437U_ABST
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Abstract

The utility model provides an automatic lens strengthening line cleaning mechanism which comprises a cleaning frame, the cleaning frame is provided with a plurality of lifting baskets, a transmission assembly, a plurality of cleaning pools and an automatic up-and-down hook assembly, and the lifting baskets are used for containing lenses; the rotating assembly comprises two first roller chains, a plurality of fixing rods and a driving device; and rotating gears are installed at the four corners of the two side walls of the inner side of the cleaning frame correspondingly, and the driving device is used for driving the rotating gears to rotate. The driving device is used for driving the rotating gear, so that the roller chain and the fixed rod on the roller chain are driven to rotate, and the continuous and stable movement of the lens lifting basket in the cleaning frame is realized; the efficiency of transferring the lenses among different cleaning pools is improved, the complexity and errors of manual carrying are reduced, and the smooth proceeding of the production process is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of lens cleaning, in particular to a lens strengthening line automatic cleaning mechanism. BACKGROUND

[0002] Optical lenses involve multiple cleaning procedures in the processing, so that the optical lenses remain clean between each procedure, such as after polishing, before coating, after coating, etc. During cleaning, the optical lenses can be rinsed with cleaning liquid or soaked in cleaning liquid,

[0003] However, when transferring the lenses between multiple cleaning procedures, manual handling is often used, which not only reduces efficiency, but also increases the risk of scratching, contamination or damage to the lenses due to human factors. SUMMARY

[0004] The present application provides a lens strengthening line automatic cleaning mechanism, which has the effect of automatically transporting lenses to different cleaning tanks for multiple cleaning procedures.

[0005] The lens strengthening line automatic cleaning mechanism provided by the present application adopts the following technical solution:

[0006] A lens strengthening line automatic cleaning mechanism, comprising a cleaning frame, a plurality of baskets provided on the cleaning frame, a transmission assembly, a plurality of cleaning tanks, and an automatic up-and-down hook assembly, the baskets being used for placing lenses; the transmission assembly comprising two first roller chains, a plurality of fixed rods, and a driving device; rotating gears are respectively installed at the four corners of the two side walls on the inner side of the cleaning frame, and the driving device is used for driving the rotating gears to rotate;

[0007] The two first roller chains are respectively meshed with the rotating gears on the two sides, the plurality of fixed rods are installed between the two first roller chains in a circumferential direction and move with the first roller chains, and the baskets are hung on the fixed rods; the plurality of cleaning tanks are sequentially arranged in the cleaning frame along the movement direction of the first roller chains, and the automatic up-and-down hook assembly is used for placing the baskets into and out of the cleaning tanks from the fixed rods.

[0008] Through the above technical solution, the driving device drives the rotating gears, which in turn drives the roller chains and the fixed rods thereon to rotate, realizing the continuous and stable movement of the lens baskets in the cleaning frame; the efficiency of transferring the lenses between different cleaning tanks is improved, the tediousness and errors of manual handling are reduced, and the smooth production process is ensured.

[0009] Preferably, a material plate is further included, a hanging buckle is provided above the material plate, the hanging buckle is used for buckling on the fixed rod, a fastener is provided below the material plate, and the fastener is used for hanging the basket.

[0010] By the above technical scheme, the material plate is added to conveniently drive the basket to be hooked or unhooked.

[0011] Preferably, the automatic hooking and unhooking assembly comprises two support plates, two movable plates, a driving member and two cylinders; the two support plates are fixed on the two sides of the cleaning pool respectively, the support plates are vertically provided with movable grooves on the side facing the cleaning pool, the two cylinders are slidably arranged in the movable grooves, and the two movable plates are perpendicularly fixed on the cylinders in the length direction and are drivingly connected with the cylinders; the two ends of the material plate abut on the movable plates, the extension and retraction rods of the cylinders are movable in the same direction as the length direction of the movable plates, and the driving member is used to drive the cylinders to vertically move.

[0012] By the above technical scheme, the driving member first drives the cylinders to move upward, and then the extension and retraction rods of the cylinders are used to take off the hanging buckle above the material plate from the fixed rod, and vice versa.

[0013] Preferably, the driving member comprises a guide rail, two driving gears, a second roller chain, a fixed block and a driving motor, the movable groove is arranged through the support plate, the guide rail is vertically arranged on the side of the support plate away from the cylinder, and the cylinder is slidably arranged on the guide rail; the two driving gears are arranged on the upper and lower ends of the support plate, the second roller chain is engaged and sleeved on the two driving gears, one end of the fixed block is fixed on the second roller chain, and the other end is fixed with the cylinder; and the driving motor is used to drive the rotation of the driving gear.

[0014] By the above technical scheme, the driving motor drives the rotation of the driving gear, drives the second roller chain to slide up and down, drives the fixed block to slide up and down, and finally drives the cylinder to move up and down.

[0015] Preferably, a plurality of vibration structures are further arranged on the two sides of the cleaning pool, the vibration structure comprises a vibration plate, a driving rod and a rocker structure, the upper end of the driving rod is provided with the vibration plate, and the other end is drivingly connected with the rocker structure; the vibration plate is located between the movable plate and the cleaning pool, and the material plate abuts on the vibration plate; and the rocker structure is used to drive the vertical up and down movement of the driving rod.

[0016] By the above technical scheme, when the basket is placed in the cleaning pool, the vibration plate located between the movable plate and the cleaning pool moves up and down under the action of the driving rod driven by the rocker structure, so as to enhance the cleaning effect.

[0017] Preferably, limit rods are arranged at the two ends below the vibration plate, the two sides of the cleaning pool further extend outward to form extension plates, the extension plates are provided with avoiding holes, the limit rods are inserted into the avoiding holes, and the driving rod is arranged through the avoiding holes.

[0018] By the above technical scheme, the limit rods are used to limit the movement trend of the vibration plate.

[0019] Preferably, the friction cloth is bundled on the vibration plate.

[0020] Through the technical scheme, the friction cloth is used to strengthen the friction force between the vibration plate and the movable plate, so as to avoid that the movable plate is difficult to be installed back on the fixed rod after being moved.

[0021] The technical effects of the utility model mainly embody in the following aspects:

[0022] 1. The utility model discloses a transmission assembly is arranged to realize the continuous and stable movement of the lens basket in the cleaning frame, improve the efficiency of lens transfer between different cleaning tanks, reduce the cumbersome and error of manual handling, and ensure the smooth production process.

[0023] 2. The utility model discloses an automatic up and down hook assembly is arranged to automatically unload the basket and hang the transmission assembly, so as to realize automatic soaking and cleaning.

[0024] 3. The utility model discloses a vibration structure is arranged to drive the basket to move up and down in the cleaning tank, and strengthen the cleaning effect. DRAWINGS

[0025] Figure 1 It is the whole structure schematic view of the embodiment of the application;

[0026] Figure 2 It is the whole structure schematic view of the automatic up and down hook assembly in the embodiment of the application;

[0027] Figure 3 It is the whole structure schematic view of the vibration structure in the embodiment of the application;

[0028] Figure 4 It is the whole structure schematic view of the material plate in the embodiment of the application.

[0029] Drawing reference: 1, cleaning frame; 11, rotating gear; 2, basket; 3, transmission assembly; 31, first roller chain; 32, fixed rod; 4, cleaning tank; 41, extension plate; 5, automatic up and down hook assembly; 51, support plate; 511, movable groove; 52, movable plate; 53, driving part; 531, guide rail; 532, driving gear; 533, second roller chain; 534, fixed block; 54, air cylinder; 6, material plate; 61, hanging buckle; 62, fastener; 7, vibration structure; 71, vibration plate; 72, driving rod; 73, rocker structure; 731, rocker motor; 732, rocker; 733, rotating plate; 74, limiting rod; 8, friction cloth. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings Figures 1-4 The specific embodiment of the utility model is further described in detail, so that the technical scheme of the utility model is easier to understand and master.

[0031] The embodiment of the present application discloses a lens strengthening line automatic cleaning mechanism:

[0032] Referring to Figures 1-4 The lens strengthening line automatic cleaning mechanism comprises a cleaning frame 1, a plurality of baskets 2 arranged on the cleaning frame 1, a transmission assembly 3, a plurality of cleaning pools 4 and an automatic up-and-down hook assembly 5, and the basket 2 is used for placing a lens. The transmission assembly 3 comprises two first roller chains 31, a plurality of fixed rods 32 and a driving device; the driving device is generally a motor. Rotating gears 11 are respectively arranged at four corners of two side walls on the inner side of the cleaning frame 1, and the driving device is used for driving the rotating gears 11 to rotate; the two first roller chains 31 are respectively engaged on the two rotating gears 11, the plurality of fixed rods 32 are circumferentially arranged between the two first roller chains 31 and move along with the first roller chains 31 to rotate, and the basket 2 is hung on the fixed rod 32; the plurality of cleaning pools 4 are sequentially arranged in the cleaning frame 1 along the moving direction of the first roller chain 31, and the automatic up-and-down hook assembly 5 is used for putting the basket 2 into and taking the basket 2 out of the cleaning pool 4 from the fixed rod 32. The rotating gears 11 are driven by the driving device, and then the first roller chains 31 and the fixed rods 32 thereon are rotated, so that the lens basket 2 is continuously and stably moved in the cleaning frame 1; the efficiency of transferring the lens between different cleaning pools 4 is improved, and the lens can be automatically transported into different cleaning pools 4 to perform a plurality of cleaning processes; the tediousness and errors of manual transportation are reduced, and the smooth production process is ensured.

[0033] Referring to Figure 2 And Figure 4 The lens strengthening line automatic cleaning mechanism further comprises a material plate 6, a hanging buckle 61 is fixed above the material plate 6, the hanging buckle 61 is used for buckling on the fixed rod 32, a fastener 62 is fixed below the material plate 6, and the fastener 62 is used for hanging the basket 2. The material plate 6 is added to facilitate the automatic up-and-down hook assembly 5 to drive the basket 2 to be hooked or unhooked. The automatic up-and-down hook assembly 5 comprises two support plates 51, two movable plates 52, a driving piece 53 and two air cylinders 54; the two support plates 51 are respectively fixed on two sides of the cleaning pool 4, a movable groove 511 is vertically arranged on one side of the support plate 51 facing the cleaning pool 4, the two air cylinders 54 slide in the movable groove 511, and the two movable plates 52 are vertically fixed on the air cylinders 54 and are drivingly connected with the air cylinders 54; the material plate 6 is abutted above the movable plate 52 at two ends, the extension and retraction rod of the air cylinder 54 moves in the same direction as the length direction of the movable plate 52, and the driving piece 53 is used for driving the air cylinder 54 to vertically move. The driving piece 53 first pushes the air cylinder 54 upwards to move, and then the extension and retraction rod of the air cylinder 54 extends to take off the hanging buckle 61 above the material plate 6 from the fixed rod 32, and vice versa.

[0034] Referring to Figure 2The driving member 53 comprises a guide rail 531, two driving gears 532, a second roller chain 533, a fixed block 534 and a driving motor. The movable slot 511 is arranged through the support plate 51. The guide rail 531 is vertically arranged on the side of the support plate 51 away from the air cylinder 54. The air cylinder 54 is slidingly arranged on the guide rail 531. The two driving gears 532 are arranged on the upper and lower ends of the support plate 51. The second roller chain 533 is engaged and sleeved on the two driving gears 532. One end of the fixed block 534 is fixed on the second roller chain 533, and the other end is fixed with the air cylinder 54. The driving motor is used for driving the rotation of the driving gear 532. The driving motor drives the rotation of the driving gear 532, drives the second roller chain 533 to slide up and down, drives the fixed block 534 to slide up and down, and finally drives the air cylinder 54 to move up and down.

[0035] With reference to Figure 3 The cleaning pool 4 is further provided with a plurality of vibration structures 7 on both sides. The vibration structure 7 comprises a vibration plate 71, a driving rod 72 and a rocker 732 structure 73. The vibration plate 71 is arranged between the movable plate 52 and the cleaning pool 4, and the material plate 6 abuts against the vibration plate 71. The rocker 732 structure 73 is used for driving the driving rod 72 to move vertically up and down. The rocker 732 structure 73 comprises a rocker 732 motor 731, a rocker 732 and a rotating plate 733. The rotating disc is fixed on the output rod of the rocker 732 motor 731. The two ends of the rocker 732 are connected with the rotating disc and the driving rod 72, respectively. The rocker 732 and the rotating disc are arranged on the side edge of the rotating disc. When the basket 2 is placed in the cleaning pool 4, the vibration plate 71 arranged between the movable plate 52 and the cleaning pool 4 moves up and down under the action of the driving rod 72 driven by the rocker 732 structure 73, so as to enhance the cleaning effect.

[0036] Limiting rods 74 are arranged at both ends below the vibration plate 71. The cleaning pool 4 further extends outwardly to a extension plate 41 on both sides. The extension plate 41 is provided with a avoiding hole. The limiting rod 74 is inserted into the avoiding hole, and the driving rod 72 is arranged through the avoiding hole. The limiting rod 74 is used for limiting the movement trend of the vibration plate 71. The friction cloth 8 is bound on the vibration plate 71. The friction cloth 8 is used for enhancing the friction force between the vibration plate 71 and the movable plate 52, so as to avoid the difficulty of mounting the movable plate 52 back to the fixed rod 32 after the movement.

Claims

1. A lens strengthening line automatic cleaning mechanism, characterized by, The utility model relates to a kind of lens cleaning frame, including cleaning frame (1), multiple baskets (2) are provided on the cleaning frame (1), transmission assembly (3), several cleaning pools (4) and automatic up and down hook assembly (5), the basket (2) is used to place lens;The transmission assembly (3) includes two first roller chains (31), multiple fixed rods (32) and driving device;Rotary gear (11) is respectively mounted at the four corners of the inside two side walls of the cleaning frame (1), and the driving device is used to drive rotary gear (11) rotation; Two first roller chains (31) are respectively engaged on the rotary gear (11) of two sides, and multiple fixed rods (32) are installed between two first roller chains (31) and follow first roller chain (31) rotation and move, and the basket (2) is hung on the fixed rod (32);Several cleaning pools (4) are sequentially arranged in the cleaning frame (1) along the direction of first roller chain (31) movement, and the automatic up and down hook assembly (5) is used to put the basket (2) from fixed rod (32) into and take out cleaning pool (4).

2. The lens strengthening line automatic cleaning mechanism according to claim 1, wherein, It also includes material plate (6), the hanging buckle (61) is provided above the material plate (6), the hanging buckle (61) is used to buckle on fixed rod (32), and the fastener (62) is provided below the material plate (6), and the fastener (62) is used to hang basket (2).

3. The lens edger automatic cleaning mechanism of claim 2, wherein, The automatic up and down hook assembly (5) includes two support plates (51), two movable plates (52), a driving member (53) and two air cylinders (54), two support plates (51) are respectively fixed on the two sides of the cleaning pool (4), the support plate (51) is vertically provided with a movable slot (511) on the side facing the cleaning pool (4), two air cylinders (54) are slidably arranged in the movable slot (511), two movable plates (52) are vertically fixed to the length direction of the air cylinder (54) and are drivingly connected with the air cylinder (54), and the material plate (6) is abutted above the movable plate (52) at both ends, the extension rod of the air cylinder (54) is movable in the same direction as the length direction of the movable plate (52), and the driving member (53) is used to drive the air cylinder (54) to vertically move.

4. The lens edger automatic cleaning mechanism of claim 3, wherein, The driving member (53) includes a guide rail (531), two driving gears (532), a second roller chain (533), a fixed block (534) and a driving motor, the movable slot (511) is arranged through the support plate (51), the guide rail (531) is vertically arranged on the side of the support plate (51) away from the air cylinder (54), and the air cylinder (54) is slidably arranged on the guide rail (531), two driving gears (532) are arranged on the upper and lower ends of the support plate (51), the second roller chain (533) is engaged on the two driving gears (532), one end of the fixed block (534) is fixed on the second roller chain (533), and the other end is fixed with the air cylinder (54), and the driving motor is used to drive the driving gear (532) to rotate.

5. The lens edger automatic cleaning mechanism of claim 2, wherein, The cleaning pool (4) is also provided with a plurality of vibration structures (7) on both sides, the vibration structure (7) comprises a vibration plate (71), a driving rod (72) and a rocker (732) structure (73), the upper end of the driving rod (72) is provided with the vibration plate (71), and the other end is drivingly connected with the rocker (732) structure (73); the vibration plate (71) is located between the movable plate (52) and the cleaning pool (4), and the material plate (6) abuts on the vibration plate (71); the rocker (732) structure (73) is used for driving the driving rod (72) to vertically move up and down.

6. The lens edger automatic cleaning mechanism of claim 5, wherein, The lower ends of the vibration plate (71) are provided with limiting rods (74), the cleaning pool (4) is also outwardly extended with an extension plate (41) on both sides, the extension plate (41) is provided with a avoiding hole, the limiting rod (74) is inserted into the avoiding hole, and the driving rod (72) is arranged through the avoiding hole.

7. The lens edger automatic cleaning mechanism of claim 5, wherein, The vibration plate (71) is bound with a friction cloth (8).