Calibration compasses for heat treatment of aluminum alloy hub of truck

By designing a roundness gauge for heat treatment of aluminum alloy wheel hubs for trucks, the problem of inconvenient operation of existing measurement methods has been solved. This enables accurate measurement and easy correction of roundness deformation in the middle and outer sections of the aluminum alloy wheel hub, improving the efficiency of roundness control.

CN224101540UActive Publication Date: 2026-04-10HENAN WEIHANG IND TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN WEIHANG IND TECHNOLOGY CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing method for measuring the roundness of aluminum alloy wheel hubs on Kaba vehicles is inconvenient to operate, especially when using vernier calipers or cross gauges.

Method used

A calibration gauge for heat treatment of aluminum alloy wheel hubs for Kaba vehicles was designed, including an outer calibration gauge and a middle calibration gauge, which are used to measure and correct the middle and outer sections of the aluminum alloy wheel hub, respectively. An aluminum round hammer is equipped to correct deformed parts. The outer and middle calibration gauges are made of steel bars, and the aluminum round hammer is integrally formed by aluminum casting process.

Benefits of technology

It enables precise measurement and easy correction of the roundness deformation of the middle and outer sections of aluminum alloy wheels, reducing operational complexity and improving the efficiency of roundness control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a coach aluminum alloy hub heat treatment calibration compass which comprises an outer section calibration compass and a middle section calibration compass, the outer section calibration compass comprises an outer section calibration compass handle and an outer section calibration compass annular detection face, and the outer section calibration compass annular detection face is installed at the bottom end of the outer section calibration compass handle. The middle-section correction compass comprises a middle-section correction compass handle and a middle-section correction compass annular detection surface, the middle-section correction compass annular detection surface is mounted at the bottom end of the middle-section correction compass handle, and the length of the outer-section correction compass handle is larger than that of the middle-section correction compass handle; by means of the correcting compasses, the deformation degree of the aluminum alloy truck rim can be measured and controlled, the correcting compasses are used as a reference circle to conduct shape correction and circle correction on the rim, and operation is easy and convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile wheel hub measurement, and specifically relates to a calipers truck aluminum alloy wheel hub heat treatment roundness gauge. BACKGROUND

[0002] The wheel hub of truck, bus and other heavy vehicles is collectively referred to as calipers truck wheel hub, and the aluminum alloy integral casting type (including pure casting integral type and integral casting spinning type) is an important manufacturing method thereof, and the middle section and outer section of the wheel rim are the positions that are prone to casting deformation or spinning deformation. This manufacturing method needs a heat treatment process for improving the material performance of the calipers truck wheel hub, and the heat treatment process is divided into three sub-processes: solid solution, quenching and aging. During the solid solution and quenching process, certain deformation is caused by heating deformation and rapid quenching and cutting, so after the solid solution and quenching, the calipers truck wheel hub needs to go through the processes of flatness correction, front distance correction and roundness correction.

[0003] At present, the casting spinning process of the calipers truck aluminum alloy wheel hub is an important manufacturing process, and the key spinning position thereof is the wheel rim. The performance improvement feature thereof is that the performance improvement of the surface layer of the spinning surface is stronger, and gradually decreases towards the middle of the wheel rim wall thickness, so the deformation amount of the wheel rim position is reduced, and then the machining of the wheel rim can be completed with less machining amount, which will make the performance of the spinning wheel rim more optimal. Therefore, the flatness, front distance and roundness of the calipers truck aluminum alloy wheel hub need to be strictly controlled, especially the roundness control.

[0004] The existing roundness deformation measurement method is measured by using a vernier caliper or a bridge ruler, and the shaping machine is used for shaping, which is inconvenient to operate. UTILITY MODEL CONTENTS

[0005] In view of the defects in the prior art, the utility model aims to provide a calipers truck aluminum alloy wheel hub heat treatment roundness gauge to solve the problem of inconvenient operation of the existing roundness deformation measurement method using a vernier caliper or a bridge ruler.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] The utility model provides a calipers truck aluminum alloy wheel hub heat treatment roundness gauge, which comprises an outer section roundness gauge and a middle section roundness gauge, the outer section roundness gauge comprises an outer section roundness gauge handle and an outer section roundness gauge annular detection surface, the outer section roundness gauge annular detection surface is installed at the bottom end of the outer section roundness gauge handle, the middle section roundness gauge comprises a middle section roundness gauge handle and a middle section roundness gauge annular detection surface, the middle section roundness gauge annular detection surface is installed at the bottom end of the middle section roundness gauge handle, and the length size of the outer section roundness gauge handle is greater than that of the middle section roundness gauge handle.

[0008] Further, the outer segment roundness gauge handle and the middle segment roundness gauge handle are made of steel bars.

[0009] Further, the outer segment roundness gauge handle and the middle segment roundness gauge handle are made of steel bars.

[0010] Further, the outer segment roundness gauge handle and the middle segment roundness gauge handle are made of steel bars.

[0011] Further, the outer segment roundness gauge handle and the middle segment roundness gauge handle are made of steel bars.

[0012] Further, the outer segment roundness gauge handle and the middle segment roundness gauge handle are made of steel bars.

[0013] The beneficial effects of the present application are as follows:

[0014] 1. By using the above-mentioned aluminum alloy hub heat treatment roundness gauge, the outer segment roundness gauge and the middle segment roundness gauge are used to measure the roundness and correct the roundness of the aluminum alloy hub.

[0015] 2. By using the roundness gauge, the deformation degree of the aluminum alloy hub can be measured and controlled, and the roundness of the hub can be corrected by using the roundness gauge as a reference circle. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The structure principle diagram of the aluminum alloy hub heat treatment roundness gauge in the embodiment of the present application is shown.

[0017] Figure 2 The longitudinal section structure diagram of the outer segment roundness gauge in the embodiment of the present application is shown.

[0018] Figure 3 The longitudinal section structure diagram of the middle segment roundness gauge in the embodiment of the present application is shown.

[0019] Figure 4 The longitudinal section structure diagram of the aluminum round hammer in the embodiment of the present application is shown.

[0020] Figure 5 The structure principle diagram of the aluminum alloy hub heat treatment roundness gauge in the embodiment of the present application is shown.

[0021] In the drawings:

[0022] 10-outer segment roundness gauge, 101-outer segment roundness gauge annular detection surface, 102-outer segment roundness gauge handle.

[0023] 20 - middle segment roundness gauge, 201 - middle segment roundness gauge annular detection surface, 202 - middle segment roundness gauge handle;

[0024] 30 - aluminum round hammer, 301 - round hammer, 302 - round hammer handle;

[0025] 40 - cab aluminum alloy wheel;

[0026] 50 - thickness gauge. DETAILED DESCRIPTION

[0027] The utility model will be further explained in detail below in combination with the drawings of the specification and the specific embodiment.

[0028] Referring to the drawings Figure 1 As shown in the drawings, the embodiment provides a cab aluminum alloy wheel heat treatment roundness gauge, which comprises an outer segment roundness gauge 10 and a middle segment roundness gauge 20. When the outer segment roundness gauge 10 is used to measure the roundness deformation of the cab aluminum alloy wheel 40, the outer segment roundness gauge 10 is used to measure the outer segment of the cab aluminum alloy wheel 40. Correspondingly, when the middle segment roundness gauge 20 is used to measure the roundness deformation of the cab aluminum alloy wheel 40, the outer segment roundness gauge 10 is used to measure the middle segment of the cab aluminum alloy wheel 40.

[0029] In the embodiment, the outer segment roundness gauge 10 and the middle segment roundness gauge 20 are used in pairs to detect the roundness deformation of the outer segment and the middle segment of the cab aluminum alloy wheel 40 to be detected, respectively.

[0030] In combination with the drawings Figure 1 to the drawings Figure 3 As shown in the drawings, the outer segment roundness gauge 10 comprises an outer segment roundness gauge handle 102 and an outer segment roundness gauge annular detection surface 101. The outer segment roundness gauge annular detection surface 101 is installed at the bottom end of the outer segment roundness gauge handle 102, and the outer segment roundness gauge annular detection surface 101 has a hollow annular shape. Similarly, the middle segment roundness gauge 20 comprises a middle segment roundness gauge handle 202 and a middle segment roundness gauge annular detection surface 201. The middle segment roundness gauge annular detection surface 201 is installed at the bottom end of the middle segment roundness gauge handle 202, and the middle segment roundness gauge annular detection surface 201 has a hollow annular shape. The length of the outer segment roundness gauge handle 102 is greater than the length of the middle segment roundness gauge handle 202.

[0031] Referring to the drawings Figure 4 As shown in the drawings, the cab aluminum alloy wheel heat treatment roundness gauge in the embodiment is also provided with an aluminum round hammer 30, which is used to correct the shape of the cab aluminum alloy wheel 40.

[0032] In this embodiment, the aluminum hammer 30 includes a hammer handle 302 and a hammer 301 fixedly installed at the bottom end of the hammer handle 302, and the hammer 301 and the hammer handle 302 are integrally formed by a cast aluminum process. In some embodiments, in order to prevent the hammer handle 302 and the hammer 301 from being separated, a steel pipe is used to make the hammer handle 302 on the aluminum hammer 30, and a stopper block is welded on the steel pipe. An iron sheet model is used to complete the cast aluminum hammer, that is, the stopper block is embedded in the hammer 301, so that the hammer 301 can be prevented from falling off the hammer handle 302.

[0033] Referring to the drawings Figure 5 As shown, when measuring the roundness deformation, the middle segment roundness gauge sleeve is clamped on the solution heat treatment quenched blank of the cab car aluminum alloy hub 40, and the thick and thin gauge 50 is inserted into the deformation gap between the middle segment roundness gauge 20 and the rim. The thickest (including the total thickness of the stacked thick and thin gauge 50 measuring piece) that can be inserted is the roundness deformation, and if the value exceeds the process requirement, the deformation part needs to be corrected by the aluminum hammer 30. When using the outer segment roundness gauge 10, the outer segment of the rim is measured, and the measurement principle and correction method are the same as those of the middle segment roundness gauge 20, which will not be described again here.

[0034] The outer segment roundness gauge 10 is designed with the same shape angle as the detection surface of the outer segment of the cab car hub (that is, the outer shape of the outer segment roundness gauge annular detection surface 101 is the same as the outer shape of the detection surface of the outer segment of the design specification cab car hub), which can more accurately correct the roundness measurement machine with the same shape. The outer segment roundness gauge 10 is used as a master mold, and the aluminum hammer 30 is used to correct the bulging deformation part on the outer side of the rim corresponding to the outer segment roundness gauge 10. The outer segment roundness gauge 10 needs to have sufficient thickness and width to withstand the force of the aluminum hammer 30 and to ensure that it does not deform in use. The outer segment roundness gauge handle 102 is made of steel.

[0035] The middle segment roundness gauge 20 is designed with the same shape angle as the detection surface of the middle segment of the cab car hub (that is, the outer shape of the middle segment roundness gauge annular detection surface 201 is the same as the outer shape of the detection surface of the middle segment of the design specification cab car hub), which can more accurately correct the roundness measurement machine with the same shape. The middle segment roundness gauge 20 is used as a master mold, and the aluminum hammer 30 is used to correct the bulging deformation part on the outer side of the rim corresponding to the middle segment roundness gauge 20. The middle segment roundness gauge 20 needs to have sufficient thickness and width to withstand the force of the aluminum hammer 30 and to ensure that it does not deform in use. The middle segment roundness gauge handle 202 is made of steel.

[0036] By adopting the heat treatment roundness correction gauge for the cab car aluminum alloy wheel hub, the outer section roundness correction gauge 10 and the middle section roundness correction gauge 20 are matched, the positions of the cast deformation or the spinning deformation of the aluminum alloy wheel hub are measured and corrected in a targeted manner, the deformation degree of the aluminum alloy cab car wheel rim is measured and controlled through the roundness correction gauge, and the wheel rim is orthopedically corrected through the roundness correction gauge as a reference circle, and the operation is simple.

[0037] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Therefore, if these modifications and variations of the present application belong to the scope of the claims of the present application and equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A heat treatment roundness gauge for a cab-over-engine aluminum-alloy wheel, characterized by, The outer segment roundness gauge comprises an outer segment roundness gauge handle and an outer segment roundness gauge annular detection surface, the outer segment roundness gauge annular detection surface is installed at the bottom end of the outer segment roundness gauge handle; the middle segment roundness gauge comprises a middle segment roundness gauge handle and a middle segment roundness gauge annular detection surface, the middle segment roundness gauge annular detection surface is installed at the bottom end of the middle segment roundness gauge handle; the length of the outer segment roundness gauge handle is greater than the length of the middle segment roundness gauge handle.

2. The heat treatment roundness gauge for a cast aluminum alloy wheel of claim 1, wherein The outer segment roundness gauge handle and the middle segment roundness gauge handle are made of steel.

3. The heat treatment roundness gauge for a cab-over truck aluminum alloy wheel hub according to claim 1 or 2, characterized in that, The outer segment roundness gauge handle and the outer segment roundness gauge annular detection surface are fixedly connected through welding.

4. The heat treatment roundness gauge for a cab-over truck aluminum alloy wheel hub according to claim 1 or 2, characterized in that, The middle segment roundness gauge handle and the middle segment roundness gauge annular detection surface are fixedly connected through welding.

5. The heat treatment roundness gauge for a cast aluminum alloy wheel of claim 1 wherein, The aluminum round hammer comprises a round hammer handle and a round hammer, the round hammer is fixedly installed at the bottom end of the round hammer handle, and the round hammer and the round hammer handle are integrally formed through the cast aluminum process.

6. A heat treatment roundness gauge for a cast aluminum alloy wheel of a vehicle as set forth in claim 5, characterized in that, An outwardly extending stop block is formed on the outer surface of the bottom end of the round hammer handle.