Slide-resistant pile reinforcement cage manufacturing device
By combining support frames and automated components, the problem of low efficiency in inserting and positioning longitudinal transverse reinforcement bars in anti-slide pile steel cages was solved, achieving efficient and accurate positioning and binding of longitudinal transverse reinforcement bars, and improving the manufacturing quality of anti-slide pile steel cages.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the insertion and positioning of longitudinal and transverse reinforcement bars in anti-slide pile steel cages are inefficient, and the positioning by manual visual inspection is inaccurate, requiring multiple people to work together to tie them, which makes it difficult to guarantee production efficiency and quality.
A steel cage fabrication device is adopted, which includes a support frame, a tie rod device, and a longitudinal and transverse reinforcement position adjustment device. It utilizes components such as a winding wheel, a traction rope, a sleeve, binding wire, a limiting sleeve, and a low-speed motor to achieve automated insertion, positioning, and binding of the longitudinal and transverse reinforcement.
It improves the installation efficiency and positioning accuracy of longitudinal transverse reinforcement, simplifies the binding process of longitudinal transverse reinforcement, and enhances the manufacturing quality and efficiency of anti-slide pile reinforcement cages.
Smart Images
Figure CN224101730U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a device for fabricating anti-slide pile reinforcement cages, belonging to the field of auxiliary tools for fabricating construction reinforcement cages. Background Technology
[0002] The reinforced cage of the anti-slide pile, through mechanical enhancement, crack control, and improved overall stability, has become a key structure for resisting landslide thrust. Its design must take into account geological conditions, load magnitude, and construction technology to ensure the safety and durability of the project.
[0003] Anti-slide piles will bend under the action of landslide thrust or soil lateral pressure. The longitudinal steel bars in the steel cage bear the tensile force generated by the bending moment, preventing the pile from breaking due to bending. Its structural diagram is shown below. Figure 6 and Figure 7 As shown.
[0004] When fabricating the anti-slide pile reinforcement cage, the longitudinal transverse bars need to be inserted into the inner and outer circumferential bars. After insertion, the longitudinal transverse bars need to be moved to the corresponding positions to maintain equidistant arc lengths between them before binding.
[0005] The existing technology involves manually moving the longitudinal transverse bars slowly to insert them into the circumferential inner and outer bars, which is inefficient. Furthermore, the positioning of the longitudinal transverse bars relies on the worker's visual judgment, making it difficult to accurately determine the position. In addition, multiple people are needed to cooperate in order to facilitate the binding and positioning.
[0006] Specifically, there is a need for a longitudinal transverse reinforcement positioning device for anti-slide pile reinforcement cages, which can facilitate the insertion and positioning of longitudinal transverse reinforcements during the fabrication of anti-slide pile reinforcement cages, and at the same time, facilitate the binding of longitudinal transverse reinforcements. Utility Model Content
[0007] In view of this, the purpose of this utility model is to provide a device for manufacturing anti-slide pile reinforcement cages, which facilitates the insertion and positioning of longitudinal transverse reinforcement bars during the manufacturing process of anti-slide pile reinforcement cages, and at the same time, facilitates the binding of longitudinal transverse reinforcement bars; it can overcome the shortcomings of the prior art.
[0008] The objective of this utility model is achieved through the following technical solution:
[0009] This utility model discloses a device for manufacturing anti-slide pile reinforcement cages, which includes a support frame, on which a reinforcement cage composed of circumferential inner bars, circumferential outer bars and longitudinal transverse bars is provided. At one end of the reinforcement cage, there is a tie bar device for pulling the longitudinal transverse bars between the circumferential inner bars and the circumferential outer bars, and a longitudinal transverse bar position adjustment device for adjusting the longitudinal transverse bars to the corresponding binding position of the reinforcement cage.
[0010] The pulling device comprises a winding wheel arranged at one end of the reinforcement cage, the winding wheel is connected with a first driving motor, a traction rope is arranged on the winding wheel, the traction rope is connected with the longitudinal cross reinforcement to be arranged in a movable manner after passing through the annular inner reinforcement and the annular outer reinforcement.
[0011] The sleeve head of the longitudinal cross reinforcement is arranged at the end of the traction rope, and a binding iron wire of the longitudinal cross reinforcement is arranged on the sleeve head.
[0012] The end of the traction rope is connected with a pulling rope for pulling back and resetting the traction rope.
[0013] The longitudinal cross reinforcement position adjusting device comprises a rotating shaft arranged at the axis position of the annular inner reinforcement, both ends of the rotating shaft are movably arranged on bearing seats, a second driving motor is arranged at one end of the rotating shaft, fixed columns distributed along the axis direction are arranged on the outer wall of the rotating shaft, a limiting sleeve is movably connected on the fixed columns, the limiting sleeve extends to the outside of the reinforcement cage between two annular outer reinforcements, and the limiting sleeve drives the longitudinal cross reinforcement to move in the radial direction along with the rotation of the rotating shaft.
[0014] The fixed column is screw-connected with the limiting sleeve.
[0015] The movable fixing device of the longitudinal cross reinforcement is arranged on the limiting sleeve.
[0016] The movable fixing device is a hoop.
[0017] The second driving motor is a low-speed motor.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] 1、The longitudinal cross reinforcement can be pulled into the annular outer reinforcement and the annular inner reinforcement through the pulling device, so that the installation efficiency of the longitudinal cross reinforcement is improved, meanwhile, the longitudinal cross reinforcement can be moved by an equal arc length through the longitudinal cross reinforcement position adjusting device, and the positioning is grasped by manual positioning and machine positioning, so that the positioning accuracy is improved, the manufacturing quality of the pile reinforcement cage is improved, and the longitudinal cross reinforcement is supported after being moved in place, so that the binding is facilitated and the binding efficiency is improved.
[0020] 2、The pulling device comprises a winding wheel arranged at one end of the reinforcement cage, the winding wheel is connected with a first driving motor, a traction rope is arranged on the winding wheel, the traction rope is connected with the longitudinal cross reinforcement to be arranged in a movable manner after passing through the annular inner reinforcement and the annular outer reinforcement, so that the longitudinal cross reinforcement can be pulled in through the traction rope, and the installation efficiency of the longitudinal cross reinforcement is improved.
[0021] 3. The end of the traction rope is equipped with a sleeve with a longitudinal transverse rib, and the sleeve is equipped with a binding wire for the longitudinal transverse rib. This structure allows the sleeve to hold the end of the longitudinal transverse rib, which helps to prevent the end of the longitudinal transverse rib from obstructing the inner and outer circumferential ribs during movement. At the same time, the binding wire can improve the binding effect of the longitudinal transverse rib and prevent it from falling off when pulled.
[0022] 4. The end of the traction rope is connected to a pull rope for pulling the traction rope back to its original position. With this structure, after the longitudinal transverse rib is pulled into place, the traction rope can be pulled back to its original position by the pull rope, which makes it easier to pull the next longitudinal transverse rib.
[0023] 5. By controlling the second drive motor to drive the rotating shaft to rotate at a certain angle, it is easier for the limiting sleeve to move the longitudinal transverse reinforcement by an equidistant arc length. The positioning is changed from manual to machine positioning, which helps to improve the positioning accuracy and the manufacturing quality of the anti-slip pile reinforcement cage. At the same time, after the limiting sleeve moves the longitudinal transverse reinforcement into place, the second drive motor is kept stationary, and the limiting sleeve continues to support the longitudinal transverse reinforcement, which facilitates the binding of the longitudinal transverse reinforcement with the circumferential inner reinforcement and circumferential outer reinforcement, thus improving the binding efficiency.
[0024] 6. The fixed post and the limiting sleeve are threaded together. After the limiting sleeve and the fixed post are connected to each other, they can be further tightened to improve the stability of the installation.
[0025] The limiting sleeve is equipped with a movable fixing device for the longitudinal transverse reinforcement. The movable fixing device is a structure such as a clamp. The clamp can facilitate the moving of the longitudinal transverse reinforcement from one side of the steel cage to the other side of the limiting sleeve. After the reinforcement is moved into place, it can also prevent the longitudinal transverse reinforcement from falling down, which is beneficial for subsequent binding.
[0026] 7. The second drive motor is a low-speed motor. By controlling the low-speed motor to rotate at a certain angle, it is beneficial to rotate the longitudinal transverse ribs to an equidistant position so as to facilitate the installation of the longitudinal transverse ribs.
[0027] Other advantages, objectives, and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination and study, or may be learned from practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings, wherein:
[0029] Figure 1 This is a schematic diagram of the three-dimensional connection structure of this utility model.
[0030] Figure 2 For Figure 1 The partial enlarged view of part A.
[0031] Figure 3 For the perspective view of the connection structure of another angle of the utility model.
[0032] Figure 4 For Figure 2 The partial enlarged view of part B.
[0033] Figure 5 For the front view structure diagram of the utility model.
[0034] Figure 6 For the perspective view of the connection structure of the anti-slide pile reinforcement cage.
[0035] Figure 7 For the front view of the anti-slide pile reinforcement cage.
[0036] Wherein, the ring inner rib 1, the ring outer rib 2, the longitudinal cross rib 3, the tensioning device 4, the winding wheel 4-1, the first drive motor 4-2, the traction rope 4-3, the sleeve head 4-4, the binding iron wire 4-5, the pull rope 4-6, the longitudinal cross rib position adjusting device 5, the rotating shaft 5-1, the bearing seat 5-2, the second drive motor 5-3, the fixed column 5-4, the limiting sleeve 5-5, the hoop 6. DETAILED DESCRIPTION
[0037] The preferred embodiments of the utility model will be described in detail below with reference to the drawings. It should be understood that the preferred embodiments are only for the purpose of illustrating the utility model, and are not intended to limit the protection scope of the utility model.
[0038] As Figures 1-7 shown, the utility model discloses a kind of anti-slide pile reinforcement cage manufacturing device, it includes support frame, is equipped with the reinforcement cage by ring inner rib 1, ring outer rib 2 and longitudinal cross rib 3 on support frame, longitudinal cross rib 3 is located between ring inner rib 1 and ring outer rib 2, longitudinal cross rib 3 is arranged in ring inner rib 1 and ring outer rib 2 between by tensioning device 4 for being used to the one end of reinforcement cage and the longitudinal cross rib position adjusting device 5 for adjusting longitudinal cross rib 3 to reinforcement cage corresponding binding position, such device, longitudinal cross rib 3 can be pulled into ring outer rib 2 and ring inner rib 1 by tensioning device 4, to improve the installation efficiency of longitudinal cross rib 3, simultaneously, longitudinal cross rib 3 can be moved equidistant arc length by longitudinal cross rib position adjusting device 5, and positioning is positioned to machine by artificial control, it is favorable to improve the accuracy of positioning, improve the manufacturing quality of anti-slide pile reinforcement cage, simultaneously, after longitudinal cross rib 3 is moved in position, the support of longitudinal cross rib 3 is kept, to facilitate binding, improve binding efficiency.
[0039] Further, the reinforcing bar device 4 comprises a winding wheel 4-1 arranged at one end of the reinforcing cage, the winding wheel 4-1 is connected with a first driving motor 4-2, a traction rope 4-3 is arranged on the winding wheel 4-1, the traction rope 4-3 is movably connected with the longitudinal transverse reinforcing bar 3 after passing through the annular inner reinforcing bar 1 and the annular outer reinforcing bar 2, so that the longitudinal transverse reinforcing bar 3 can be pulled into the annular inner reinforcing bar 1 and the annular outer reinforcing bar 2 through the traction rope 4-3, thereby improving the installation efficiency of the longitudinal transverse reinforcing bar 3.
[0040] Further, a sleeve head 4-4 of the longitudinal transverse reinforcing bar 3 is arranged at the end of the traction rope 4-3, and a binding iron wire 4-5 of the longitudinal transverse reinforcing bar 3 is arranged on the sleeve head 4-4, so that the end of the longitudinal transverse reinforcing bar 3 can be sleeved by the sleeve head 4-4, which is conducive to avoiding the end of the longitudinal transverse reinforcing bar 3 from being hindered by the annular inner reinforcing bar 1 and the annular outer reinforcing bar 2 during movement, and the binding effect of the longitudinal transverse reinforcing bar 3 can be improved through the binding iron wire 4-5 to avoid falling off during pulling.
[0041] Further, the end of the traction rope 4-3 is connected with a pulling rope 4-6 for pulling back the traction rope 4-3 to the original position, so that the traction rope 4-3 can be pulled back to the original position through the pulling rope 4-6 after the longitudinal transverse reinforcing bar 3 is pulled into position, which is convenient for pulling the next longitudinal transverse reinforcing bar 3.
[0042] Further, the longitudinal transverse reinforcing bar position adjusting device 5 comprises a rotating shaft 5-1 arranged at the axis position of the annular inner reinforcing bar 1, both ends of the rotating shaft 5-1 are movably installed on a bearing seat 5-2, a second driving motor 5-3 is installed at one end of the rotating shaft 5-1, fixed columns 5-4 distributed along the axis direction are arranged on the outer wall of the rotating shaft 5-1, a limiting sleeve 5-5 is movably connected on the fixed columns 5-4, the limiting sleeve 5-5 extends to the outside of the reinforcing cage between two annular outer reinforcing bars 2, and the limiting sleeve 5-5 moves the longitudinal transverse reinforcing bar 3 in the radial direction with the rotation of the rotating shaft 5-1. Such a structure can control the second driving motor 5-3 to drive the rotating shaft 5-1 to rotate by a certain angle, so as to move the longitudinal transverse reinforcing bar 3 by an equal arc length with the limiting sleeve 5-5, and manually grasp and position to machine positioning, which is conducive to improving the positioning accuracy and the quality of the reinforcing cage for the pile supporting and sliding.
[0043] Further, the fixed column 5-4 is threadedly connected with the limiting sleeve 5-5, and the stability of the installation can be improved by further tightening after the limiting sleeve 5-5 is sleeved with the fixed column 5-4.
[0044] Furthermore, the limiting sleeve 5-5 is provided with a movable fixing device for the longitudinal transverse reinforcement 3. The movable fixing device is a structure such as a clamp 6. The clamp 6 can facilitate the moving of the longitudinal transverse reinforcement 3 from one side of the steel cage to the other side through the limiting sleeve 5-5. After the movement is in place, the longitudinal transverse reinforcement 3 will not fall down, which is beneficial for subsequent binding.
[0045] The second drive motor 5-3 is a low-speed motor. By controlling the low-speed motor to rotate at a certain angle, it is beneficial to rotate the longitudinal transverse rib 3 to an equidistant position so that the longitudinal transverse rib 3 can be installed.
[0046] In use, firstly, place the limiting sleeve 5-5 of the longitudinal transverse reinforcement position adjustment device 5 on one side of the reinforcing cage. Then, from this side, use the sleeve 4-4 of the tie rod device 4 to fit over one end of the longitudinal transverse reinforcement 3, and simultaneously bind it with the binding wire 4-5. Then, drive the first drive motor 4-2 to rotate the winding wheel 4-1 to wind the rope, thereby pulling the longitudinal transverse reinforcement 3 between the circumferential inner reinforcement 1 and the circumferential outer reinforcement 2. During the pulling process, the pulled longitudinal transverse reinforcement 3 can be tapped to prevent it from getting stuck. After the longitudinal reinforcement 3 is pulled into place, use the clamp 6 to fix the longitudinal reinforcement 3 to the limiting sleeve 5-5. Then, rotate the low-speed motor to drive the rotating shaft 5-1 and the limiting sleeve 5-5 on it to rotate. By rotating the low-speed motor at equal distances, the limiting sleeve 5-5 can move the longitudinal transverse reinforcement 3 to an equidistant arc length position. Then, the low-speed motor stops rotating, maintaining the support of the limiting sleeve 5-5 for the longitudinal transverse reinforcement 3, thus facilitating binding. After binding, untie the clamp 6, rotate the limiting sleeve 5-5 back to the tie side, and pull the traction rope 4-3 back to its original position through the pull rope 4-6, and re-tie the longitudinal transverse rib 3.
[0047] The above description is merely a preferred embodiment of the present utility model and is not intended to restrict the present utility model in any way. Any simple modifications, equivalent changes, and alterations made to the above embodiments without departing from the technical solution of the present utility model and based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. An anti-slide pile reinforcement cage manufacturing device, comprising a support frame, a reinforcement cage composed of a ring inner reinforcement (1), a ring outer reinforcement (2) and a longitudinal cross reinforcement (3) being arranged on the support frame, characterized in that, The reinforcing cage is provided with a reinforcing bar device (4) for pulling the longitudinal cross bar (3) into the ring inner bar (1) and the ring outer bar (2) and a longitudinal cross bar position adjusting device (5) for adjusting the longitudinal cross bar (3) to the corresponding binding position of the reinforcing cage.
2. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 1, characterized by, The reinforcing bar device (4) comprises a winding wheel (4-1) provided at one end of the reinforcing cage, the winding wheel (4-1) is connected with a first driving motor (4-2), a traction rope (4-3) is provided on the winding wheel (4-1), the traction rope (4-3) is movably connected with the longitudinal cross bar (3) to be installed after passing through the ring inner bar (1) and the ring outer bar (2).
3. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 2, wherein, A sleeve head (4-4) of the longitudinal cross bar (3) is provided at the end of the traction rope (4-3), and a binding iron wire (4-5) of the longitudinal cross bar (3) is provided on the sleeve head (4-4).
4. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 3, characterized in that, The end of the traction rope (4-3) is connected with a pulling rope (4-6) for pulling back and resetting the traction rope (4-3).
5. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 1, wherein, The longitudinal cross bar position adjusting device (5) comprises a rotating shaft (5-1) provided at the axis position of the ring inner bar (1), both ends of the rotating shaft (5-1) are movably installed on a bearing seat (5-2), a second driving motor (5-3) is installed at one end of the rotating shaft (5-1), a plurality of fixed columns (5-4) are distributed on the outer wall of the rotating shaft (5-1) and distributed along the axis direction, a limiting sleeve (5-5) is movably connected on the fixed column (5-4), the limiting sleeve (5-5) extends to the outside of the reinforcing cage between two ring outer bars (2), and the limiting sleeve (5-5) drives the longitudinal cross bar (3) to move in the radial direction with the rotation of the rotating shaft (5-1).
6. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 5, wherein, The fixed column (5-4) is threadedly connected with the limiting sleeve (5-5).
7. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 6, wherein A movable fixing device of the longitudinal cross bar (3) is provided on the limiting sleeve (5-5).
8. The anti-slide pile reinforcement cage manufacturing apparatus according to claim 7, characterized in that, The movable fixing device is a hoop (6).
9. The device for making anti-slide pile reinforcement cages according to any one of claims 5-8, characterized in that, The second driving motor (5-3) is a low-speed motor.