Upsetting equipment for forge piece machining
By introducing cooling and connecting components into the upsetting equipment, the problems of mold temperature rise and inconvenient mold replacement were solved, thereby extending mold life and improving processing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-10
AI Technical Summary
The lack of cooling components in existing upsetting equipment for forging processing leads to increased die temperature, affecting die life and forging quality. Furthermore, the fixed installation method of the die makes it inconvenient to replace.
An upsetting device was designed that includes a cooling component and a connecting component. The cooling component reduces the mold temperature through a circulating pump and a cooling medium system, while the connecting component facilitates mold replacement through a plug and bolt structure.
It effectively reduces mold temperature, extends mold life, improves forging quality, simplifies mold replacement process, and enhances equipment usability.
Smart Images

Figure CN224101741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to forging processing technical field, concretely is a upsetting equipment for forging processing. BACKGROUND
[0002] Upsetting is the forging process that the blank height is reduced and the cross section is increased. If the local section of the blank is increased, it is called local upsetting. The functions of upsetting include getting the forging with larger cross section and smaller height from the blank with smaller cross section, increasing the cross section of the blank and flattening the end face before punching, improving the forging ratio in the next lengthening process, improving the transverse mechanical properties of the forging and reducing anisotropy, repeatedly upsetting and lengthening to break the carbides in the alloy tool steel and make them uniformly distributed.
[0003] However, the existing upsetting equipment for forging processing still has some problems in use:
[0004] Firstly, the existing upsetting equipment lacks cooling components. During the upsetting process, the heat generated by the friction between the die and the blank and the metal deformation will cause the temperature of the die and the blank to rise. The excessively high temperature will affect the service life of the die and the quality of the forging, thereby reducing the processing effect of the upsetting equipment.
[0005] Secondly, the die in the existing upsetting equipment is generally fixedly installed on the equipment. Since different forgings have different sizes, different dies need to be replaced on the equipment when processing different forgings. The fixed installation is not conducive to the replacement of the die, thereby reducing the convenience of using the upsetting equipment. UTILITY MODEL CONTENTS
[0006] In order to solve the problems that the existing upsetting equipment cannot timely dissipate the heat generated during upsetting and inconveniently replace the die during use; the purpose of the utility model is to provide an upsetting equipment for forging processing.
[0007] To solve the above technical problems, the utility model discloses the following technical scheme: A upsetting equipment for forging machining, including work table, the upper surface fixed mounting of work table has the support frame, the upper surface fixed mounting of support frame has the hydraulic cylinder, and the output of hydraulic cylinder is through support frame and is fixedly connected with the mounting sleeve, the inside movable mounting of mounting sleeve is equipped with upper die, the upper surface movable mounting of work table has lower die, and the connecting assembly is equipped between lower die and work table and between upper die and mounting sleeve, the inside of lower die and the upper surface of work table are equipped with cooling assembly, and cooling assembly includes cooling box, and the upper surface fixed mounting of work table is equipped with the cooling box, and the one side intercommunication of cooling box is equipped with the liquid pumping pipe, and the one end intercommunication of liquid pumping pipe is equipped with circulating pump, and the one side intercommunication of circulating pump is equipped with first hose, and the one end intercommunication of first hose is equipped with liquid inlet pipe, and the one end intercommunication of liquid inlet pipe is equipped with circulating pipe, and the one end intercommunication of circulating pipe is equipped with liquid outlet pipe, and the one end intercommunication of liquid outlet pipe is equipped with second hose, and the one end intercommunication of second hose is equipped with backflow pipe, and the one end of backflow pipe is connected with cooling box.
[0008] Preferably, the connecting assembly includes symmetrically distributed insertion rods, the insertion rods are fixedly installed on the upper surface of the upper die, the insertion rods are movably inserted into the mounting sleeve, first bolts are screw-connected between the insertion rods and the mounting sleeve, positioning frames are symmetrically fixedly installed on the upper surface of the work table, positioning plates are movably clamped in the positioning frames, the positioning plates are symmetrically installed on the outer surface of the lower die, and second bolts are screw-connected between the positioning plates and the upper surface of the work table.
[0009] Compared with the prior art, the utility model has the beneficial effects that:
[0010] 1. The cooling assembly is used to design a reasonable cooling channel in the lower die, so that the cooling medium can uniformly flow through the working surface of the die, effectively reduce the temperature of the die, reduce thermal fatigue, avoid the influence of the excessively high temperature on the service life of the die and the quality of the forgings, and thus improve the processing effect of the upsetting equipment.
[0011] 2. The connecting assembly is used to conveniently replace the matched die in the upsetting equipment, greatly reduce the difficulty and time cost of die replacement, and effectively improve the convenience of using the upsetting equipment. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described in the following are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0013] Fig. 1 The present application is a structural schematic diagram.
[0014] Fig. 2 The present application is a structural schematic diagram of the cooling assembly.
[0015] Fig. 3 The present application is an exploded structural schematic diagram of the connecting assembly.
[0016] In the figure: 1, workbench; 2, cooling assembly; 21, sealing plug; 22, liquid adding port; 23, cooling box; 24, liquid pumping pipe; 25, circulating pump; 26, first hose; 27, first sealing threaded sleeve; 28, liquid inlet pipe; 29, circulating pipe; 201, annular groove; 202, liquid outlet pipe; 203, second sealing threaded sleeve; 204, second hose; 205, return pipe; 3, connecting assembly; 31, insertion slot; 32, anti-skid washer; 33, circular groove; 34, positioning frame; 35, positioning plate; 36, second bolt; 37, first bolt; 38, insertion rod; 4, hydraulic cylinder; 5, upper die; 6, lower die; 7, support frame; 8, mounting sleeve. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0018] Embodiment: as Figs. 1-3The utility model provides a upsetting equipment for forging processing, including work table 1, the upper surface fixed mounting of work table 1 has support frame 7, the upper surface fixed mounting of support frame 7 has hydraulic cylinder 4, and the output of hydraulic cylinder 4 is through support frame 7 and is fixedly connected with mounting sleeve 8, the inside movable mounting of mounting sleeve 8 is equipped with upper die 5, and hydraulic cylinder 4 provides the downward pressure for upper die 5, realizes the upsetting operation to forging, the upper surface movable mounting of work table 1 has lower die 6, and between lower die 6 and work table 1 and between upper die 5 and mounting sleeve 8 are equipped with connecting assembly 3, connecting assembly 3 is convenient for the connection and disassembly between upper die 5 and mounting sleeve 8, lower die 6 and work table 1, the inside of lower die 6 and the upper surface of work table 1 are commonly equipped with cooling assembly 2, and cooling assembly 2 can cool lower die 6, guarantees the die life and forging quality.
[0019] The cooling assembly 2 includes a cooling box 23, which is fixedly installed on the upper surface of the workbench 1. The cooling box 23 is used for storing cooling medium and providing a source of cooling liquid for the cooling system. An adding port 22 is formed in the upper surface of the cooling box 23, which facilitates the addition of cooling medium into the cooling box 23. A sealing plug 21 is movably inserted into the inner wall of the adding port 22, which prevents the leakage of cooling medium and ensures the sealing property of the cooling system. A liquid suction pipe 24 is connected to one side of the cooling box 23. One end of the liquid suction pipe 24 is connected to a circulating pump 25, which is fixedly installed on the upper surface of the workbench 1. The liquid suction pipe 24 transports the cooling medium in the cooling box 23 to the circulating pump 25. The circulating pump 25 provides power to make the cooling medium circulate in the cooling system. A first hose 26 is connected to one side of the circulating pump 25. One end of the first hose 26 is connected to a liquid inlet pipe 28. One end of the liquid inlet pipe 28 is connected to a circulating pipe 29. An annular groove 201 is formed in the inside of the lower die 6, which is used in cooperation with the circulating pipe 29. The circulating pipe 29 is fixedly installed in the annular groove 201. The first hose 26 connects the circulating pump 25 and the liquid inlet pipe 28 to transport the cooling medium. The liquid inlet pipe 28 guides the cooling medium into the circulating pipe 29. The circulating pipe 29 is installed in the annular groove 201, which can make the cooling medium evenly surround the inside of the lower die 6, effectively take away the heat generated by the lower die 6 during work, and reduce the temperature of the die.
[0020] One end of the circulation pipe 29 is communicated with a liquid outlet pipe 202, which guides the cooling medium after absorbing heat in the circulation pipe 29, and one end of the liquid outlet pipe 202 is communicated with a second hose 204 connected to the liquid outlet pipe 202 to transport the cooling medium backflow. The first hose 26 and the outer surface of the liquid inlet pipe 28 are threadedly connected with a first sealing threaded sleeve 27. The second hose 204 and the outer surface of the liquid outlet pipe 202 are threadedly connected with a second sealing threaded sleeve 203. The first sealing threaded sleeve 27 and the second sealing threaded sleeve 203 are respectively sealed and connected to the connection between the first hose 26 and the liquid inlet pipe 28 and the second hose 204 and the liquid outlet pipe 202 to prevent the cooling medium from leaking and ensure the normal operation of the cooling system. One end of the second hose 204 is communicated with a backflow pipe 205, one end of which is communicated with the cooling box 23. The backflow pipe 205 guides the cooling medium after cooling and circulating through the lower die 6 to the cooling box 23, realizing the recycling of the cooling medium.
[0021] The connecting assembly 3 includes symmetrically distributed insertion rods 38 fixedly installed on the upper surface of the upper die 5. The insertion rods 38 are movably inserted into the mounting sleeve 8. The lower surface of the mounting sleeve 8 is symmetrically provided with insertion grooves 31 matched with the insertion rods 38. The insertion rods 38 are movably inserted into the insertion grooves 31 to preliminarily position the upper die 5 and the mounting sleeve 8, facilitating further fixation. First bolts 37 are threadedly connected between the insertion rods 38 and the mounting sleeve 8 to tightly connect the insertion rods 38 and the mounting sleeve 8, ensuring that the upper die 5 is stably installed on the mounting sleeve 8 during work.
[0022] The upper surface of the workbench 1 is symmetrically fixedly provided with positioning frames 34. The positioning plates 35 are movably clamped in the positioning frames 34. The positioning plates 35 are symmetrically installed on the outer surface of the lower die 6. The clamping cooperation between the positioning frames 34 and the positioning plates 35 can quickly and accurately position the position of the lower die 6 on the workbench 1. The second bolts 36 are threadedly connected between the positioning plates 35 and the upper surface of the workbench 1 to tightly connect the positioning plates 35 and the workbench 1, thereby stably fixing the lower die 6 to prevent displacement during upsetting, ensuring the precision of the forging processing. The upper surface of the positioning plate 35 is provided with a circular groove 33. The anti-slip washers 32 matched with the second bolts 36 are movably clamped in the circular groove 33. The second bolts 36 are movably inserted into the anti-slip washers 32. The anti-slip washers 32 increase the friction between the second bolts 36 and the positioning plates 35 to prevent the second bolts 36 from loosening due to vibration during equipment operation, thereby effectively improving the convenience of using the upsetting equipment.
[0023] Working principle: first, when the device is turned on, the hydraulic cylinder 4 starts to work, the output end of the hydraulic cylinder 4 generates power through the installation sleeve 8 to the upper die 5, so that the upper die 5 has the power basis of downward movement, prepares for the upsetting forging piece.
[0024] The blank to be processed is placed in the lower die 6, and as the output end of the hydraulic cylinder 4 descends, the installation sleeve 8 and the upper die 5 connected thereto are moved downward. The upper die 5 cooperates with the lower die 6 to apply pressure to the blank and perform upsetting operation, so that the blank plastically deforms under the action of pressure and realizes the preliminary forming of the forging piece.
[0025] During the upsetting process, the cooling assembly 2 operates synchronously, and after adding the cooling medium through the liquid inlet 22, it is sealed with the sealing plug 21 to prevent leakage.
[0026] The circulating pump 25 is started, and the cooling medium is extracted from the cooling box 23 through the liquid suction pipe 24. The cooling medium is pressurized by the circulating pump 25, enters the first hose 26, and the first hose 26 is connected to the liquid inlet pipe 28. The cooling medium flows into the circulating pipe 29 through the liquid inlet pipe 28. The cooling medium flows in the circulating pipe 29, uniformly taking away the heat generated by the lower die 6 due to friction with the blank and metal deformation. The cooled cooling medium flows into the second hose 204 through the liquid outlet pipe 202.
[0027] The second hose 204 and the liquid outlet pipe 202 are sealed and connected through the second sealing threaded sleeve 203, and the first hose 26 and the liquid inlet pipe 28 are sealed and connected through the first sealing threaded sleeve 27 to prevent leakage of the cooling medium. The cooling medium flows into the return pipe 205 through the second hose 204, and finally returns to the cooling box 23, completing a cooling cycle and continuously reducing the temperature of the lower die 6 to ensure the service life of the die and the quality of the forging piece.
[0028] When the upper die 5 needs to be replaced, the first bolt 37 between the insertion rod 38 and the installation sleeve 8 is unscrewed through the connecting assembly 3, the insertion rod 38 and the insertion slot 31 are separated, and the upper die 5 can be taken out from the installation sleeve 8. After replacing the new upper die 5, reverse operation is completed.
[0029] When replacing the lower die 6, unscrew the second bolt 36 between the positioning plate 35 and the workbench 1. The positioning plate 35 is positioned in the positioning frame 34, and the anti-skid washer 32 in the circular groove 33 on the upper surface of the positioning plate 35 can prevent the second bolt 36 from loosening. Separate the positioning plate 35 from the positioning frame 34, and the lower die 6 can be removed. The replacement operation of the lower die 6 is convenient and fast to adapt to the processing needs of different sizes of forgings.
[0030] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.
Claims
1. A cogging apparatus for processing a forging, comprising a worktable (1), characterized in that: The upper surface of the workbench (1) is fixedly provided with a support frame (7), the upper surface of the support frame (7) is fixedly provided with a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) penetrates through the support frame (7) and is fixedly connected with a mounting sleeve (8), the inside of the mounting sleeve (8) is movably provided with an upper mold (5), the upper surface of the workbench (1) is movably provided with a lower mold (6), the space between the lower mold (6) and the workbench (1) and the space between the upper mold (5) and the mounting sleeve (8) are provided with a connecting assembly (3), and the inside of the lower mold (6) and the upper surface of the workbench (1) are jointly provided with a cooling assembly (2).
2. A heading apparatus for machining a wrought piece according to claim 1, characterized in that: The cooling assembly (2) comprises a cooling box (23), the cooling box (23) is fixedly installed on the upper surface of the workbench (1), one side of the cooling box (23) is communicated with a liquid suction pipe (24), one end of the liquid suction pipe (24) is communicated with a circulating pump (25), the circulating pump (25) is fixedly installed on the upper surface of the workbench (1), one side of the circulating pump (25) is communicated with a first hose (26), one end of the first hose (26) is communicated with a liquid inlet pipe (28), one end of the liquid inlet pipe (28) is communicated with a circulating pipe (29), one end of the circulating pipe (29) is communicated with a liquid outlet pipe (202), one end of the liquid outlet pipe (202) is communicated with a second hose (204), one end of the second hose (204) is communicated with a return pipe (205), and one end of the return pipe (205) is communicated with the cooling box (23).
3. A heading apparatus for machining a wrought piece as set forth in claim 1, characterized in that: The connecting assembly (3) comprises symmetrically distributed insertion rods (38), the insertion rods (38) are fixedly installed on the upper surface of the upper mold (5), the insertion rods (38) are movably inserted into the mounting sleeve (8), the first threaded sleeve (27) is threadedly connected between the insertion rods (38) and the mounting sleeve (8), the upper surface of the workbench (1) is symmetrically fixedly provided with a positioning frame (34), the inside of the positioning frame (34) is movably clamped with a positioning plate (35), the positioning plate (35) is symmetrically installed on the outer surface of the lower mold (6), and the second threaded sleeve (203) is threadedly connected between the positioning plate (35) and the upper surface of the workbench (1).
4. A heading machine for machining a wrought piece according to claim 2, characterized in that: The inside of the lower mold (6) is provided with an annular groove (201) matched with the circulating pipe (29), and the circulating pipe (29) is fixedly installed in the annular groove (201).
5. A heading machine for machining a wrought piece according to claim 2, characterized in that: The first threaded sleeve (27) is threadedly connected between the first hose (26) and the liquid inlet pipe (28), and the second threaded sleeve (203) is threadedly connected between the second hose (204) and the liquid outlet pipe (202).
6. A cogging apparatus for processing a wrought product as set forth in claim 2, characterized by: The upper surface of the cooling box (23) is provided with a liquid inlet (22), and the inside of the liquid inlet (22) is movably inserted with a sealing plug (21).
7. A cogging apparatus for machining a workpiece as defined in claim 3, wherein: The lower surface of the mounting sleeve (8) is symmetrically provided with an insertion groove (31) matched with the insertion rod (38), and the insertion rod (38) is inserted into the insertion groove (31).
8. A cogging apparatus for machining a workpiece as defined in claim 3, wherein: The upper surface of the positioning plate (35) is provided with a circular groove (33), the inside of the circular groove (33) movably clamps a non-slip washer (32) used in cooperation with a second bolt (36), and the second bolt (36) is inserted and matched with the non-slip washer (32).