Four-axis tin breaking and welding all-in-one machine
By coordinating the power and rotating components of the four-axis solder breaking and welding integrated machine, precise feeding and welding of solder wire are achieved, solving the problem of unstable welding quality of conductive springs in remote control production, reducing costs and improving yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANG ZHOU TING SHEN ELECTRIC
- Filing Date
- 2025-02-20
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the welding quality of conductive springs during remote control production is difficult to guarantee, resulting in a low yield rate. Furthermore, the manual welding process leads to significant material waste, increasing production costs.
The four-axis solder breaking and welding integrated machine achieves precise feeding and welding of solder wire through the coordinated operation of power components and rotating components. Combined with the precise positioning of the four-axis robotic arm, it ensures welding quality and yield.
This reduces solder wire waste, lowers processing costs, and ensures welding quality and yield through precise positioning.
Smart Images

Figure CN224102023U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to remote controller production welding machine technical field, specifically, relate to a four axle tin breaking welding integrated machine. BACKGROUND
[0002] Remote controller is a wireless transmitting device, through modern digital coding technology, the key information is encoded, through infrared diode light wave emission, light wave through the infrared receiver of receiver the received infrared signal is changed into electric signal, and the processor is decoded, and the corresponding instruction is adjusted to reach the control set top box equipment complete the required operation requirement, in the production process of remote controller, the conductive spring needs to be welded on the surface of the circuit board.
[0003] In the prior art, the conductive spring is generally welded by manual operation, which is difficult to ensure the welding quality, resulting in unguaranteed yield, and meanwhile, the auxiliary material is greatly consumed in the manual welding process, thereby increasing the production cost.
[0004] Therefore, we improve it and propose a four axle tin breaking welding integrated machine. UTILITY MODEL CONTENTS
[0005] The utility model aims at: through manual operation to the conductive spring welding, it is difficult to guarantee the quality of welding, leading to unguaranteed yield, and simultaneously, the auxiliary material is greatly consumed in the manual welding process, thereby increasing the production cost.
[0006] In order to realize the above-mentioned invention purpose, the utility model provides the following technical scheme:
[0007] A four axle tin breaking welding integrated machine is used to improve the above-mentioned problems.
[0008] The application is as follows:
[0009] It comprises a base, the upper surface of the base is provided with a four axle mechanical arm, the lower end of the four axle mechanical arm is fixedly connected with a connecting plate, the lower surface of the connecting plate is provided with a soldering iron head, the front side of the connecting plate is rotatably connected with a rotating part for tin wire tin breaking treatment, the left side of the front side of the connecting plate is fixedly connected with a power part, the rear end right side of the front side of the connecting plate is provided with a sliding groove, and the inner surface of the sliding groove is slidably connected with a control part for tin wire installation.
[0010] Through the cooperation of the power part and the rotating part, the length of the tin wire conveying is certain, the waste of the tin wire is avoided, the processing cost is reduced, and under the cooperation of the four axle mechanical arm, the conductive spring and the circuit board placed in the placing groove are welded in turn, and through the accurate positioning of the four axle mechanical arm, the welding quality and yield are ensured.
[0011] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the upper side of the front side surface of the connecting plate is fixedly connected with a mounting plate, the right side surface of the mounting plate is fixedly connected with a mounting rod, the outer surface of the mounting rod is slidably connected with a tin winding roller, and the right end of the mounting rod is threadedly connected with a limiting block.
[0012] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the rotating member comprises a rotating shaft one and a guide disc one, the rotating shaft one is rotatably connected with the connecting plate, the front end of the rotating shaft one is fixedly connected with a rotating disc, and the outer surface of the rotating disc is fixedly connected with a plurality of blades.
[0013] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the power member comprises a motor, the motor is fixedly connected with the connecting plate, the inside of the connecting plate is provided with a mounting groove, the output end of the motor extends into the inside of the mounting groove and is fixedly connected with a synchronous wheel one, the outer surface of the rotating shaft one is fixedly connected with a synchronous wheel two in the inside of the mounting groove, and the outer surfaces of the synchronous wheel one and the synchronous wheel two are meshingly connected with a synchronous belt.
[0014] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the front side surface of the connecting plate is rotatably connected with two guide discs two above the guide disc one through a rotating shaft.
[0015] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the control member comprises a sliding block, the sliding block is slidably arranged in a sliding groove, the front side surface of the sliding block is rotatably connected with a rotating shaft two, the rotating shaft two is fixedly connected with the guide disc one, the inner surface of the sliding groove is rotatably connected with a threaded rod, the threaded rod is threadedly connected with the sliding block, the outer surface of the threaded rod is fixedly connected with a worm wheel, the outer surface of the worm wheel is meshingly connected with a worm, and one end of the worm extends to the outside of the connecting plate and is fixedly connected with a control block.
[0016] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the lower side of the front side surface of the connecting plate is fixedly connected with a fixed block, the lower surface of the connecting plate is fixedly connected with a fixed plate, and the inner surfaces of the fixed block and the fixed plate are fixedly connected with a tin guide pipe.
[0017] As a preferred implementation form of the four-axis tin breaking and welding integrated machine provided by the utility model, the upper surface of the base is provided with a plurality of placing grooves.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] Through the cooperation of the power piece and the rotating piece, the length of tin wire conveying is certain, tin wire waste is avoided, and processing cost is reduced, and under the cooperation of the four-axis mechanical arm, the conductive spring and the circuit board placed in the placing groove are welded in sequence, and through the accurate positioning of the four-axis mechanical arm, the welding quality and yield are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 A structure schematic view of a four-axis tin breaking and welding integrated machine is provided for the present application;
[0021] Fig. 2 A structure schematic view of a tin guide pipe of a four-axis tin breaking and welding integrated machine is provided for the present application;
[0022] Fig. 3 A lower sectional structure schematic view of a connecting plate of a four-axis tin breaking and welding integrated machine is provided for the present application;
[0023] Fig. 4 A front sectional structure schematic view of a sliding block of a four-axis tin breaking and welding integrated machine is provided for the present application;
[0024] Fig. 5 A structure schematic view of a rotating disc of a four-axis tin breaking and welding integrated machine is provided for the present application;
[0025] Fig. 6 A structure schematic view of a limiting block of a four-axis tin breaking and welding integrated machine is provided for the present application.
[0026] Indications in the figure are:
[0027] 1, base; 11, four-axis mechanical arm; 12, connecting plate; 13, iron head; 2, mounting plate; 21, mounting rod; 22, tin winding roller; 23, limiting block; 3, rotating shaft one; 31, rotating disc; 32, blade; 33, guide disc one; 34, motor; 35, mounting groove; 36, synchronous wheel one; 37, synchronous wheel two; 38, synchronous belt; 39, guide disc two; 4, sliding groove; 41, sliding block; 42, rotating shaft two; 43, threaded rod; 44, worm wheel; 45, worm; 46, control block; 5, fixed block; 51, fixed plate; 52, tin guide pipe; 6, placing groove. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments.
[0029] Therefore, the following detailed description of embodiments of the present application is not intended to limit the scope of the application as claimed, but merely represents some embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.
[0030] It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0031] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0032] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product is used, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used for differentiation, and cannot be understood as indicating or implying relative importance.
[0033] As described in the background, the conductive spring is welded by manual operation, which is difficult to ensure the quality of welding, resulting in uncertain yield, and at the same time, the auxiliary material is greatly consumed in the manual welding process, increasing the production cost.
[0034] In order to solve this technical problem, the present application provides a four-axis tin breaking and welding integrated machine.
[0035] Specifically, please refer to Figs. 1-6 A four-axis tin breaking and welding integrated machine specifically comprises: a base 1, the upper surface of the base 1 is provided with a four-axis mechanical arm 11, the lower end of the four-axis mechanical arm 11 is fixedly connected with a connecting plate 12, the lower surface of the connecting plate 12 is provided with a soldering iron head 13, the front side of the connecting plate 12 is rotatably connected with a rotating piece for tin breaking treatment of tin wire, the left side of the front side of the connecting plate 12 is fixedly connected with a power piece, the right end of the rear side of the front side of the connecting plate 12 is provided with a sliding groove 4, and the inner surface of the sliding groove 4 is slidably connected with a control piece for mounting tin wire.
[0036] Through the cooperation of the power element and the rotating element, the length of tin wire conveying is certain, tin wire waste is avoided, and processing cost is reduced, meanwhile, under the cooperation of the four-axis mechanical arm 11, the conductive spring and the circuit board placed in the placing groove 6 are welded in turn, and through the accurate positioning of the four-axis mechanical arm 11, the welding quality and yield are ensured.
[0037] In order to enable personnel in the technical field to better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings.
[0038] It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0039] It should be noted that: similar labels and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0040] Embodiment 1
[0041] Please refer to Figs. 1-6The utility model provides a four -axis tin soldering integrated machine, including base 1, the upper surface of base 1 is installed four -axis mechanical arm 11, the lower end of four -axis mechanical arm 11 is fixedly connected with connecting plate 12, the lower surface of connecting plate 12 is installed iron head 13, the front side of connecting plate 12 is rotatably connected with the rotating part for tin wire is broken tin processing, the left side of the front side of connecting plate 12 is fixedly connected with power part, the right side of the front side of connecting plate 12 rear end is provided with the sliding slot 4, the inner surface of sliding slot 4 is slidably connected with the control part for tin wire is installed. The upper side of the front side of connecting plate 12 is fixedly connected with mounting plate 2, the right side of mounting plate 2 is fixedly connected with mounting rod 21, the outer surface of mounting rod 21 is slidably connected with tin roller 22, and the right end of mounting rod 21 is threadedly connected with limit block 23. The rotating part includes rotating shaft one 3 and guide disc one 33, and rotating shaft one 3 is rotatably connected with connecting plate 12. The front end of rotating shaft one 3 is fixedly connected with rotating disc 31, and the outer surface of rotating disc 31 is fixedly connected with a plurality of blades 32. The upper side of the front side of connecting plate 12 is rotatably connected with two guide disc two 39 through rotating shaft. The control part includes sliding block 41, and sliding block 41 is slidably arranged in the inside of sliding slot 4. The front side of sliding block 41 is rotatably connected with rotating shaft two 42, and rotating shaft two 42 is fixedly connected with guide disc one 33. The inner surface of sliding slot 4 is rotatably connected with threaded rod 43, and threaded rod 43 is threadedly connected with sliding block 41. The outer surface of threaded rod 43 is fixedly connected with worm gear 44, and the outer surface of worm gear 44 is meshedly connected with worm 45. One end of worm 45 extends to the outside of connecting plate 12 and is fixedly connected with control block 46. The lower side of the front side of connecting plate 12 is fixedly connected with fixed block 5, the lower surface of connecting plate 12 is fixedly connected with fixed plate 51, and the inner surfaces of fixed block 5 and fixed plate 51 are fixedly connected with guide tin pipe 52.
[0042] Implementation process: when tin wire needs to be installed, rotating limit block 23, so that limit block 23 is separated from the right end of mounting rod 21, then tin roller 22 wound with tin wire is slid to the outer surface of mounting rod 21, and limit block 23 is rotated to the right end of mounting rod 21 again, so that the position of tin roller 22 can be fixed, then rotating control block 46 drives worm 45 to rotate, the rotation of worm 45 drives worm gear 44 and threaded rod 43 to rotate, so that sliding block 41 slides right in the inside of sliding slot 4, rotating shaft two 42 and guide disc one 33 slide synchronously, the distance between rotating disc 31 and guide disc one 33 is increased, then the tin wire on the surface of tin roller 22 enters the inside of guide tin pipe 52 through the outer surfaces of guide disc two 39 and guide disc one 33 in sequence, then reverse rotating control block 46 drives guide disc one 33 to reset, so that blade 32 is inserted into the inside of tin wire, four -axis mechanical arm 11 is prior art, not explained here.
[0043] Implementation benefit: realize the installation of tin wire.
[0044] Embodiment 2
[0045] The power component comprises a motor 34 fixedly connected with the connecting plate 12, the connecting plate 12 is internally provided with a mounting groove 35, the output end of the motor 34 extends into the interior of the mounting groove 35 and is fixedly connected with a synchronous wheel one 36, the outer surface of the rotating shaft one 3 is fixedly connected with a synchronous wheel two 37 in the interior of the mounting groove 35, and the outer surfaces of the synchronous wheel one 36 and the synchronous wheel two 37 are meshingly connected with a synchronous belt 38.
[0046] The implementation process is as follows: the remote controller shell provided with the circuit board and the conductive spring is sequentially placed in the interior of the placing groove 6, the four-axis mechanical arm 11 works to move the soldering iron head 13, which has started to work, above the conductive spring, then the motor 34 starts to work to drive the synchronous wheel one 36 to rotate, and the synchronous wheel two 37 and the rotating shaft one 3 are driven to rotate through the synchronous belt 38, so that the rotating disc 31 and the blade 32 are synchronously rotated, the blade 32 simultaneously perforates the tin wire and transports the tin wire downward, so that the perforated tin wire is transported below the soldering iron head 13, the motor 34 stops working, then the four-axis mechanical arm 11 works to drive the connecting plate 12 to move downward as a whole, so that the tin wire is in contact with the conductive spring, then the soldering iron head 13 is in contact with the tin wire and the conductive spring for welding treatment, wherein the working time of the motor 34 at a time is certain, so that the length of the tin wire transported is certain, the waste of the tin wire is avoided, the tin wire after being perforated helps to fully fill the soldering tin into the soldering area, so that the possibility of false welding is effectively reduced, and the stability of the soldering is ensured, wherein the soldering iron head 13 is prior art, which is not explained here.
[0047] The implementation benefits are as follows: the automatic welding of the circuit board and the conductive spring is realized.
[0048] The above embodiments are only used to illustrate the present application and not to limit the technical solutions described in the present application, although the present application has been described in detail with reference to the above embodiments, the present application is not limited to the above specific implementation, therefore any modification or equivalent replacement of the present application; all technical solutions and improvements without departing from the spirit and scope of the application are all covered in the scope of the claims of the present application.
Claims
1. A four-axis tin breaking and welding all-in-one machine, comprising a base (1), the upper surface of the base (1) is provided with a four-axis mechanical arm (11), the lower end of the four-axis mechanical arm (11) is fixedly connected with a connecting plate (12), and the lower surface of the connecting plate (12) is provided with a soldering iron head (13), characterized in that, The front side of the connecting plate (12) is rotationally connected with a rotating part for breaking tin of tin wire, the left side of the front side of the connecting plate (12) is fixedly connected with a power part, the rear end right side of the front side of the connecting plate (12) is provided with a sliding groove (4), and the inner surface of the sliding groove (4) is slidably connected with a control part for installing tin wire.
2. The four-axis soldering and descaling integrated machine according to claim 1, characterized in that, The upper side of the front side of the connecting plate (12) is fixedly connected with a mounting plate (2), the right side of the mounting plate (2) is fixedly connected with a mounting rod (21), the outer surface of the mounting rod (21) is slidably connected with a tin winding roller (22), and the right end of the mounting rod (21) is threadedly connected with a limiting block (23).
3. The four-axis soldering and descaling integrated machine according to claim 1, characterized in that, The rotating part comprises a rotating shaft one (3) and a guide disc one (33), the rotating shaft one (3) is rotationally connected with the connecting plate (12), the front end of the rotating shaft one (3) is fixedly connected with a rotating disc (31), and the outer surface of the rotating disc (31) is fixedly connected with a plurality of blades (32).
4. The four-axis soldering and descaling integrated machine according to claim 3, characterized in that, The power part comprises a motor (34), the motor (34) is fixedly connected with the connecting plate (12), the inner portion of the connecting plate (12) is provided with a mounting groove (35), the output end of the motor (34) extends to the inner portion of the mounting groove (35) and is fixedly connected with a synchronous wheel one (36), the outer surface of the rotating shaft one (3) is fixedly connected with a synchronous wheel two (37) in the inner portion of the mounting groove (35), and the outer surfaces of the synchronous wheel one (36) and the synchronous wheel two (37) are meshingly connected with a synchronous belt (38).
5. The four-axis soldering and descaling integrated machine according to claim 4, characterized in that, The front side of the connecting plate (12) is rotationally connected with a rotating part for breaking tin of tin wire, the left side of the front side of the connecting plate (12) is fixedly connected with a power part, the rear end right side of the front side of the connecting plate (12) is provided with a sliding groove (4), and the inner surface of the sliding groove (4) is slidably connected with a control part for installing tin wire.
6. The four-axis soldering and descaling integrated machine according to claim 5, characterized in that, The lower side of the front side of the connecting plate (12) is fixedly connected with a fixed block (5), the lower surface of the connecting plate (12) is fixedly connected with a fixed plate (51), and the inner surfaces of the fixed block (5) and the fixed plate (51) are fixedly connected with a tin guide pipe (52).
7. The four-axis soldering and descaling integrated machine according to claim 1, characterized in that, The upper surface of the base (1) is provided with a plurality of placing grooves (6).
8. The four-axis soldering and descaling integrated machine according to claim 1, characterized in that,