Lug plate welding tool of anti-explosion valve supporting plate

By designing a welding fixture for the ear plate of the explosion-proof valve support plate, and utilizing a hinged positioning structure and a locking positioning structure, the ear plate can be positioned directly without operating the explosion-proof valve, thus solving the problem of high manpower and time consumption in the existing technology and improving production efficiency.

CN224102150UActive Publication Date: 2026-04-10YUCHAI MARINE POWER
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Patent Information

Application Number
CN202520238870.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-04-10
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

In the existing technology, the welding of the ear plate of the explosion-proof valve requires positioning when the explosion-proof valve is opened and closed, which consumes a lot of manpower and time, resulting in low production efficiency.

Method used

Design a welding fixture for the lug plate of an explosion-proof valve support plate, including a hinged positioning structure and a locking positioning structure, for directly positioning the lug plate without operating the explosion-proof valve. The fixture includes a main body, a hinged positioning structure, and a locking positioning structure.

Benefits of technology

By directly positioning the ear plates, the labor input and operation time are reduced, and the production efficiency of welding ear plates is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a lug plate welding tool for an anti-explosion valve supporting plate. The lug plate welding tool comprises a tool body and a lug plate, the hinge positioning structure is arranged on the first side of the tool body, the hinge positioning structure is used for positioning a plurality of first lug plates, the first lug plates are used for being hinged to an anti-explosion valve supporting plate, and the anti-explosion valve supporting plate comprises a locking structure used for locking the anti-explosion valve supporting plate after an anti-explosion valve connected with the anti-explosion valve supporting plate is opened; and the locking and positioning structure is arranged on the first side of the tool body and used for positioning at least one second lug plate, and the second lug plate is used for being matched with the locking structure for locking. According to the embodiment of the invention, by using the lug plate welding tool provided with the hinging positioning structure and the locking positioning structure, the first lug plate for hinging and the second lug plate for locking and fixing can be directly positioned through the lug plate welding tool; therefore, the first lug plate and the second lug plate can be positioned under the condition that the anti-explosion valve is not operated.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of diesel engine explosion-proof valve installation, in particular to an ear plate welding tool for an explosion-proof valve support plate. BACKGROUND

[0002] In the related art, the explosion-proof valve is one of the important component parts in the low-speed diesel engine, and the explosion-proof valve can be hinged through the ear plate arranged on the frame and the support plate connected therewith, and locked and fixed after being opened.

[0003] The ear plate needs to be positioned on the frame before being welded, and its position can only be indicated by the support plate, which requires the explosion-proof valve to be closed before positioning the ear plate for hinge, and the explosion-proof valve to be opened before positioning the ear plate for locking and fixing. However, the explosion-proof valve is heavy, and it takes a lot of manpower and time to open and close the explosion-proof valve. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the present application provides an ear plate welding tool for an explosion-proof valve support plate, which aims to position the ear plate without operating the explosion-proof valve, thereby improving production efficiency.

[0005] To achieve the above-mentioned purpose, the present application provides an ear plate welding tool for an explosion-proof valve support plate, comprising:

[0006] a tool body;

[0007] a hinge positioning structure arranged on the first side of the tool body, the hinge positioning structure being used for positioning a plurality of first ear plates, wherein the first ear plates are used for hinging the explosion-proof valve support plate, and the explosion-proof valve support plate comprises a locking structure used for locking the explosion-proof valve support plate after the explosion-proof valve connected with the explosion-proof valve support plate is opened;

[0008] a locking positioning structure arranged on the first side of the tool body, the locking positioning structure being used for positioning at least one second ear plate, wherein the second ear plate is used for cooperating with the locking structure for locking.

[0009] In an embodiment, the hinge positioning structure comprises a plurality of positioning portions, at least one of the positioning portions is arranged at a first end of the first side of the tool body, and at least one of the positioning portions is arranged at a second end of the first side of the tool body, and the positioning portions are used for positioning one of the plurality of first ear plates.

[0010] The locking positioning structure is arranged at at least one of the first end of the first side of the tool body and the second end of the first side of the tool body.

[0011] In an embodiment, each of the positioning portions is arranged to extend away from the tool body on a first side of the tool body.

[0012] In an embodiment, the locking positioning structure is arranged to extend away from one of the positioning portions.

[0013] In an embodiment, the positioning portions form extension structures on a first side of the tool body.

[0014] The locking positioning structure is arranged on at least one of the extension structures.

[0015] In an embodiment, the hinged positioning structure further comprises a plurality of first spacers, each of the first spacers corresponding to one of the positioning portions, the first spacer being arranged on a side of the corresponding positioning portion that is in contact with the positioned first lug plate.

[0016] In an embodiment, the locking positioning structure comprises at least one second spacer, the second spacer being arranged on a side of the locking positioning structure that is in contact with the positioned second lug plate.

[0017] In an embodiment, the tool body comprises:

[0018] A plurality of positioning holes, the plurality of positioning holes being arranged at positions on the tool body that are identical to positions of a plurality of fixing columns on a mounting flange of the explosion-proof valve.

[0019] In an embodiment, the tool body is arranged in a rectangular shape, a length of a longest side of the tool body being less than or equal to a diameter of the explosion-proof valve.

[0020] In an embodiment, the tool body is arranged in a circular shape, the tool body being provided with a through hole, a diameter of the through hole being less than or equal to a diameter of a light hole of the explosion-proof valve.

[0021] The ear plate welding tool for the explosion-proof valve support plate provided by the embodiment of the present application comprises: a tool main body; a hinged positioning structure arranged on the first side of the tool main body, the hinged positioning structure being used for positioning a plurality of first ear plates, wherein the first ear plates are used for hinging the explosion-proof valve support plate, and the explosion-proof valve support plate comprises a locking structure used for locking the explosion-proof valve support plate after the explosion-proof valve connected with the explosion-proof valve support plate is opened; and a locking positioning structure arranged on the first side of the tool main body, the locking positioning structure being used for positioning at least one second ear plate, wherein the second ear plate is used for cooperating with the locking structure to be locked. By using the ear plate welding tool provided with the hinged positioning structure and the locking positioning structure on the tool main body, the first ear plates used for hinging and the second ear plates used for locking can be directly positioned by the ear plate welding tool, so that the positioning of the first ear plates and the second ear plates can be realized without operating the explosion-proof valve, which helps to reduce the manpower invested in welding the ear plates and the time spent in operating the explosion-proof valve, thereby effectively improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figures 1A-1B FIG. 1 is a whole structure diagram of an ear plate welding tool for an explosion-proof valve support plate provided by the embodiment of the present application.

[0023] Figures 2A-2B FIG. 2 is a structure diagram of an explosion-proof valve provided by the embodiment of the present application.

[0024] Reference signs:

[0025] First ear plate 1, explosion-proof valve support plate 2, explosion-proof valve 3, locking structure 4, second ear plate 5, mounting flange 6, fixing column 7, light hole 8, tool main body 100, positioning hole 110, hinged positioning structure 200, positioning part 210, extension structure 220, first gasket 230, locking positioning structure 300, second gasket 310. DETAILED DESCRIPTION

[0026] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application is further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application.

[0027] It should be noted that, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used herein are only for the purpose of describing the embodiments of the present application and are not intended to limit the present application.

[0028] In the related art, the explosion-proof valve is one of the important components in the low-speed diesel engine. The explosion-proof valve can be hinged through the ear plate arranged on the frame and the support plate connected therewith, and locked and fixed after being opened.

[0029] The ear plate needs to be positioned on the frame before being welded, and its position can only be indicated by the support plate. Therefore, the ear plate for hinge needs to be positioned after the explosion-proof valve is closed, and the ear plate for locking and fixing needs to be positioned after the explosion-proof valve is opened. However, the explosion-proof valve is heavy, and it takes a lot of manpower and time to open and close the explosion-proof valve.

[0030] In order to position the ear plate without operating the explosion-proof valve, thereby improving the production efficiency, an ear plate welding tool for the explosion-proof valve support plate is provided in the embodiments of the present application. The ear plate welding tool comprises a tool body, a hinge positioning structure arranged on the first side of the tool body, the hinge positioning structure being used for positioning a plurality of first ear plates, wherein the first ear plate is used for hinging the explosion-proof valve support plate, and the explosion-proof valve support plate comprises a locking structure used for locking the explosion-proof valve support plate after the explosion-proof valve connected with the explosion-proof valve support plate is opened; and a locking positioning structure arranged on the first side of the tool body, the locking positioning structure being used for positioning at least one second ear plate, wherein the second ear plate is used for cooperating with the locking structure for locking. By using the ear plate welding tool provided with the hinge positioning structure and the locking positioning structure on the tool body, the first ear plate for hinge and the second ear plate for locking and fixing can be directly positioned by the ear plate welding tool, so that the positioning of the first ear plate and the second ear plate can be realized without operating the explosion-proof valve, which helps to reduce the manpower invested in welding the ear plate and the time spent in operating the explosion-proof valve, thereby effectively improving the production efficiency.

[0031] Referring to Figures 1A-2B , Figure 1A the overall structure of the ear plate welding tool for the explosion-proof valve support plate when it is placed, Figure 1B the overall structure of the ear plate welding tool for the explosion-proof valve support plate when it is turned up, Figure 2A the structure of the explosion-proof valve when it is closed, Figure 2B the structure of the explosion-proof valve when it is opened. In the embodiments of the present application, the ear plate welding tool shown in FIG. 1 can comprise a tool body 100, a hinge positioning structure 200 and a locking positioning structure 300.

[0032] The hinged positioning structure 200 can be arranged on the first side of the tool main body 100, and can be used to position a plurality of first ear plates 1, wherein the first ear plates 1 are used to hinge the explosion-proof valve support plate 2, and the explosion-proof valve support plate 2 can include a locking structure 4 used to lock the explosion-proof valve support plate 2 after opening the explosion-proof valve 3 connected to the explosion-proof valve support plate 2; the locking positioning structure 300 can be arranged on the first side of the tool main body 100, and can be used to position at least one second ear plate 5, wherein the second ear plate 5 is used to cooperate with the locking structure 4 for locking.

[0033] In an embodiment, the hinged positioning structure 200 can be arranged on the first side of the tool main body 100 by welding, one-piece molding, etc., which is not limited here.

[0034] In an embodiment, the hinged positioning structure 200 can include a plurality of positioning sockets arranged on the first side of the tool main body 100, and the plurality of positioning sockets correspond one-to-one to the plurality of first ear plates 1. The first ear plates 1 can be limited by the positioning sockets to achieve positioning.

[0035] In an embodiment, the first ear plate 1 is provided with a through hole, and the hinged positioning structure 200 can be provided with a plurality of hollow positioning barrels of the positioning sockets. The length of the hollow positioning barrel is the same as the length of the first side of the tool main body 100, and the inner diameter of the hollow positioning barrel is the same as the inner diameter of the through hole of the first ear plate 1. The first ear plate 1 can be first limited by the positioning socket of the hollow positioning barrel to align and coincide the columnar core of the hollow positioning barrel with the columnar core of the through hole, and then the first positioning column with the same outer diameter as the inner diameter of the hollow positioning barrel is arranged through the hollow positioning barrel and the through hole of the first ear plate 1, thereby achieving positioning of the first ear plate 1.

[0036] In an embodiment, the hinged positioning structure 200 includes a plurality of positioning portions 210, at least one positioning portion 210 is arranged at the first end of the first side of the tool main body 100, and at least one positioning portion 210 is arranged at the second end of the first side of the tool main body 100. The positioning portion 210 is used to position one of the plurality of first ear plates 1; the locking positioning structure 300 is arranged at at least one of the first end of the first side of the tool main body 100 and the second end of the first side of the tool main body 100. When the locking positioning structure 300 is a plurality, each locking positioning structure 300 can be arranged at at least one of the first end of the first side of the tool main body 100 and the second end of the first side of the tool main body 100. The specific arrangement can refer to the arrangement of the locking structure 4 on the explosion-proof valve support plate 2 corresponding to the tool, which is not limited here.

[0037] In an embodiment, the positioning portion 210 can be one or more of a hollow positioning barrel, a positioning sheet with a through hole having the same inner diameter as the through hole of the first ear plate 1, etc., which is not limited here.

[0038] In an embodiment, the positioning part 210 can be a positioning assembly provided with a second positioning column extending outwardly, and a first lug plate 1 can be sleeved onto the second positioning column on the corresponding positioning part 210 through the through hole of the first lug plate 1, so as to realize the positioning of the first lug plate 1. Since the positioning part 210 is provided with the second positioning column, compared with the through hole provided on the other positioning part 210, the time for simultaneously sleeving the through hole of the positioning part 210 and the through hole of the first lug plate 1 through one column can be saved, so that the alignment can be more convenient and simple.

[0039] In an embodiment, each positioning part 210 extends away from the tool body 100 on the first side of the tool body 100. The extension distance is various and is not limited here. As shown in FIG. 1, by extending the positioning part 210, the lug plate welding tool can reduce the part of the tool body 100 between the positioning parts 210, so that the lug plate welding tool can be more portable.

[0040] In an embodiment, the locking positioning structure 300 extends away from the positioning part 210 on one of the plurality of positioning parts 210. Specifically, the locking positioning structure 300 can extend outwardly on the positioning part 210 in the same direction away from the tool body 100 of the positioning part 210. By extending the locking positioning structure 300 away from the positioning part 210 on the positioning part 210, when positioning the second lug plate 5, the tool does not need to be turned up to position the second lug plate 5, so that the positioning method of the second lug plate 5 is more convenient and simple, thereby improving the positioning efficiency of the lug plate.

[0041] In an embodiment, the positioning part 210 forms an extension structure 220 on the first side of the tool body 100; and the locking positioning structure 300 is arranged on at least one of the plurality of extension structures 220. Specifically, when positioning the second lug plate 5, the tool needs to be turned up, and the turning-up angle depends on the specific height of the second lug plate 5. Therefore, by arranging the locking positioning structure 300 on the extension structure 220, the locking positioning structure 300 can position the second lug plate 5 with different heights, thereby improving the practicability of the tool.

[0042] In an embodiment, the hinge positioning structure 200 can further comprise a plurality of first pads 230 corresponding to the plurality of positioning portions 210, and the first pads 230 are arranged on the side of the corresponding positioning portions 210 in contact with the positioned first ear plate 1. By arranging the first pads 230, when the first ear plate 1 is positioned with the corresponding positioning portion 210, the first ear plate 1 can not be in direct contact with the material of the positioning portion 210, thereby reducing the wear of the first ear plate 1 by the positioning portion 210; and after the first ear plate 1 is tightly fixed with the corresponding positioning portion 210 to complete the positioning, the first pad 230 can reduce the rotation of the first ear plate 1 relative to the positioning portion 210, thereby improving the positioning accuracy.

[0043] In an embodiment, the locking positioning structure 300 comprises at least one second pad 310 arranged on the side of the locking positioning structure 300 in contact with the positioned second ear plate 5. By arranging the second pad 310, when the second ear plate 5 is positioned with the locking positioning structure 300, the second ear plate 5 can not be in direct contact with the material of the locking positioning structure 300, thereby reducing the wear of the first ear plate 1 by the locking positioning structure 300; and after the second ear plate 5 is tightly fixed with the locking positioning structure 300 to complete the positioning, the second pad 310 can reduce the rotation of the second ear plate 5 relative to the locking positioning structure 300, thereby improving the positioning accuracy.

[0044] In an embodiment, the tool body 100 can comprise a plurality of positioning holes 110, and the distribution positions of the plurality of positioning holes 110 on the tool body 100 are the same as the distribution positions of the plurality of fixing columns 7 on the mounting flange 6 of the explosion-proof valve 3. The number of the positioning holes 110 can be the same as the number of all the fixing columns 7 on the mounting flange 6, or can be less than the number of all the fixing columns 7 on the mounting flange 6, which is not limited here. By arranging the plurality of positioning holes 110 and arranging the plurality of positioning holes 110 according to the distribution positions of the plurality of fixing columns 7 on the mounting flange 6, the tool body 100 can be positioned with the mounting flange 6 through the positioning holes 110, thereby providing a more accurate positioning basis for the positioning portions 210 and the locking positioning structure 300, and further enabling the positioning of the first ear plate 1 and the second ear plate 5 to be more accurate.

[0045] In an embodiment, the tool body 100 is arranged in a rectangular shape, and the length of the longest side of the tool body 100 is less than or equal to the diameter of the explosion-proof valve.

[0046] In an embodiment, the tool body 100 is arranged in a circular shape, and the tool body 100 is provided with a through hole, and the diameter of the through hole is less than or equal to the diameter of the light hole 8 of the explosion-proof valve.

[0047] Any technical features in the above embodiments can be combined, and for the sake of brevity, not all possible combinations are described, however, any combination of the technical features is deemed to be within the scope of the present disclosure.

[0048] In the embodiments of the present application, "at least one" means one or more, and "multiple" means two or more. The "and / or" describes the association relationship of the associated objects, which means that there can be three kinds of relationships, for example, A and / or B can mean that A exists alone, A and B exist together, and B exists alone. Wherein A and B can be singular or plural. The character " / " generally represents an "or" relationship between the front and rear associated objects. "At least one of the following" and the like means any combination of these items, including any combination of single or multiple items. For example, at least one of a, b and c can mean that a exists alone, b exists alone, c exists alone, a and b exist together, a and c exist together, b and c exist together, or a and b and c exist together, where a, b, and c can be single or multiple.

[0049] In the embodiments of the present application, "indication" can include direct indication and indirect indication, and can also include explicit indication and implicit indication. The information indicated by a certain information is called to-be-indicated information, and in the specific implementation process, there are many ways to indicate the to-be-indicated information, for example, but not limited to, the to-be-indicated information can be directly indicated, such as indicating the to-be-indicated information itself or the index of the to-be-indicated information. The to-be-indicated information can also be indirectly indicated by indicating other information, where the other information and the to-be-indicated information have an association relationship. The to-be-indicated information can also be indicated only by a part, and the other part of the to-be-indicated information is known or agreed in advance. For example, the indication of a specific information can also be realized by means of the arrangement order of each information agreed in advance (for example, the protocol stipulates), thereby reducing the indication overhead to a certain extent.

[0050] In the embodiments of the present application, each term and English abbreviation is an exemplary example given for the convenience of description, and should not constitute any limitation on the present application. The present application does not exclude the possibility of defining other terms capable of realizing the same or similar functions in the existing or future protocol.

[0051] In the embodiments of the present application, the terms "first", "second", "third" are only for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second", "third" can explicitly or implicitly include one or more features.

[0052] The above embodiments only express several implementation ways of the present application, and the description is more specific and detailed, but it should not be understood as a limitation to the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which are all within the protection scope of the present application.

Claims

1. An ear welding tool for an explosion-proof valve support plate, characterized by, The utility model relates to a tooling body, a hinged positioning structure arranged on the first side of the tooling body, the hinged positioning structure being used for positioning a plurality of first ear plates, wherein the first ear plates are used for hinged anti-explosion valve support plates, the anti-explosion valve support plates comprising locking structures used for locking the anti-explosion valve support plates after the anti-explosion valves connected to the anti-explosion valve support plates are opened, a locking positioning structure arranged on the first side of the tooling body, the locking positioning structure being used for positioning at least one second ear plate, wherein the second ear plate is used for cooperating with the locking structure to be locked. The hinged positioning structure comprises a plurality of positioning portions, at least one of the positioning portions being arranged at a first end of the first side of the tooling body, and at least one of the positioning portions being arranged at a second end of the first side of the tooling body, the positioning portions being used for positioning one of the plurality of first ear plates. The locking positioning structure is arranged at at least one of the first end of the first side of the tooling body and the second end of the first side of the tooling body. Each of the positioning portions extends away from the tooling body on the first side of the tooling body.

2. The tooling of claim 1, wherein, The locking positioning structure extends away from the positioning portion on one of the plurality of positioning portions. The positioning portions form extension structures on the first side of the tooling body.

3. The tooling of claim 2, wherein, The locking positioning structure is arranged on at least one of the extension structures.

4. The tooling of claim 3, wherein, The hinged positioning structure further comprises a plurality of first spacers, the plurality of first spacers corresponding to the plurality of positioning portions one-to-one, the first spacers being arranged on the side of the corresponding positioning portions in contact with the positioned first ear plates.

5. The tooling of claim 3, wherein, The locking positioning structure comprises at least one second spacer, the second spacer being arranged on the side of the locking positioning structure in contact with the positioned second ear plate. The tooling body comprises a plurality of positioning holes, the plurality of positioning holes being arranged at the same positions as a plurality of fixing columns on the mounting flange of the anti-explosion valve.

6. The tooling of any one of claims 4 and 5, wherein, The tooling body is arranged in an oblong shape, the length of the longest side of the tooling body being less than or equal to the diameter of the anti-explosion valve.

7. The tooling of claim 6 wherein, The tooling body is arranged in a circular shape, the tooling body being provided with a through hole, the diameter of the through hole being less than or equal to the diameter of the light hole of the anti-explosion valve.

8. The tooling of claim 7, wherein, ​ ​ 9. The tooling of claim 8, wherein, ​ 10. The tooling of claim 8, wherein, ​