Dust protection device for producing waterborne epoxy compound zinc primer
By designing a dust protection device consisting of casters, an operating box, a lifting platform, and a cover plate, the problems of dust escape and equipment compatibility were solved, achieving efficient dust collection and cleaning, and improving the safety and efficiency of water-based epoxy zinc primer production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MAGGIE (HENAN) NEW MATERIALS CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-10
AI Technical Summary
Existing dust protection devices cannot adjust the gap between the grinding roller and the board in real time during the production of water-based epoxy zinc primer, resulting in dust escape. Furthermore, they lack dynamic sealing adjustment and directional collection functions, affecting production efficiency and environmental safety.
A dust protection device was designed, comprising a moving wheel, an operating box, a lifting plate, a grinding roller, and a cover plate. Through lifting adjustment, cover protection, and dust brushing, it achieves directional collection and online cleaning of dust.
It improves dust collection efficiency, reduces dust leakage, ensures a clean operating environment and production cycle time, and enhances equipment adaptability and safety.
Smart Images

Figure CN224102701U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust protection technical field especially relates to a dust protection device for waterborne epoxy zinc base paint production. BACKGROUND
[0002] As the core component of heavy-duty coating system, waterborne epoxy zinc base paint is widely used in the protection of metal substrates in the fields of ships, bridges, petrochemical equipment, etc. Its production process involves key processes such as zinc powder dispersion, epoxy resin emulsification, and additive compounding. In industrial production, high-concentration metal dust and organic volatile compounds (VOCs) are easily produced in the process of zinc powder grinding and base paint plate surface treatment. Traditional dust control often uses a negative pressure dust collection system combined with a sealed operation box to achieve gas-solid separation through filter cartridge classification. With the tightening of environmental regulations on particulate matter concentration (PM10 / PM2.5) in the working environment and the improvement of zinc powder particle size distribution control accuracy (D50 needs to be maintained at 8-12 μm), existing protection devices need to simultaneously address the contradictory needs of dust escape suppression, online cleaning efficiency, and equipment adaptability. Especially in continuous production lines, traditional equipment lacks dynamic sealing adjustment mechanisms and dust directional collection functions, which can easily lead to uneven zinc powder settlement, equipment internal wall fouling, and secondary dusting risks.
[0003] The existing dust protection technology has the following problems: the conventional sealed operation box uses a fixed cavity structure, which cannot adjust the gap between the polishing roller and the plate according to the thickness of the base paint plate, leading to the formation of escape vortexes in the edge area due to air flow disturbance, the negative pressure dust collection port is usually fixed at the top of the box, making it difficult to cover the dust diffusion path simultaneously with the movement of the polishing station, the capture efficiency of large particle size zinc powder is insufficient, the traditional covering device relies on static sealing strips, which can easily produce micro-gaps due to mechanical vibration during the reciprocating motion of the transmission patch, causing local dust leakage, dust cleaning requires manual disassembly of the filter cartridge after stopping the machine, and there is a lack of integrated design for online brushing and directional discharge, which affects the continuous production rhythm. Therefore, we provide a dust protection device for waterborne epoxy zinc base paint production. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the shortcomings in the prior art and provides a dust protection device for waterborne epoxy zinc base paint production.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dust protection device for waterborne epoxy zinc base paint production, comprising: a working mechanism, the working mechanism comprises a moving wheel, the moving wheel is provided with an operation box, one end of the operation box is provided with a discharge pipe, the operation box is provided with an adjusting disc at the same end of the discharge pipe, the operation box is provided with a lifting plate, the lifting plate is provided with a transmission patch, two groups of transmission patches are provided with a polishing roller, and the operation box is provided with a polishing mechanism.
[0006] The polishing mechanism comprises a cover buckle, side plate covers are arranged on both sides of the cover buckle, a polishing brush is arranged in the cover buckle, and a rotating roller is arranged in the polishing brush.
[0007] As a preferred embodiment, the operation box is provided with a protection mechanism on both sides, the protection mechanism comprises a telescopic buckle rod, one end of the telescopic buckle rod is provided with a transmission tooth buckle, the bottom side of one end of the transmission tooth buckle is provided with a hinge, and both ends of the transmission tooth buckle are provided with transmission rollers.
[0008] As a preferred embodiment, the two ends of the telescopic buckle rod are respectively connected between the operation box and the transmission tooth buckle, the two sides of the hinge are respectively engaged between the transmission tooth buckle and the operation box, and the outer surfaces of the transmission rollers are nested at both ends of the transmission tooth buckle.
[0009] As a preferred embodiment, one end of the moving wheel is connected to the bottom of the operation box, one end of the exhaust pipe is connected to one end of the operation box, and one side of the adjusting disc is connected to the operation box.
[0010] As a preferred embodiment, the outer surface of the lifting plate is nested in the operation box for lifting adjustment, the transmission patch is connected to the lifting plate for transmission, and the outer surface of the polishing roller is nested in the operation box in the lifting plate.
[0011] As a preferred embodiment, one end of the cover buckle is fixedly connected to the operation box, and the outer surface of the side plate cover is nested between the cover buckle and the operation box.
[0012] As a preferred embodiment, one end of the rotating roller is connected to the operation box, and the inner surface of the polishing brush is nested on the outer surface of the rotating roller.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] The utility model discloses a rotating adjusting disc to drive the lifting plate to lift in the operation box, when it is adjusted to the appropriate position and stops rotating, then the staff can drive the primer plate to transport to the polishing roller to polish the primer plate through the transmission patch, and the cover buckle on the operation box can protect the polishing dust through the side plate cover, and the staff can drive the polishing brush to brush the primer plate through the rotating roller and store it in the operation box, then the dust in the operation box is discharged through the exhaust pipe, so that the practicability in actual process is improved. DRAWINGS
[0015] Figure 1The utility model provides a kind of dust protection device for waterborne epoxy zinc primer production structural schematic diagram.
[0016] Figure 2 The utility model provides a kind of dust protection device for waterborne epoxy zinc primer production structural exploded schematic diagram.
[0017] Figure 3 The utility model provides a kind of dust protection device for waterborne epoxy zinc primer production working mechanism and polishing mechanism structural schematic diagram.
[0018] Figure 4 The utility model provides a kind of dust protection device for waterborne epoxy zinc primer production protective mechanism structural schematic diagram.
[0019] Legend:
[0020] 1, working mechanism;11, moving wheel;12, operating box;13, discharge pipe;14, adjusting disc;15, lifting plate;16, transmission patch;17, polishing cylinder;
[0021] 2, polishing mechanism;21, cover buckle;22, side plate cover piece;23, rotating cylinder;24, polishing brush;
[0022] 3, protective mechanism;31, telescopic buckle rod;32, transmission gear buckle;33, hinge;34, transmission roller. Specific embodiments
[0023] In order to more clearly explain the overall concept of the utility model, the following will be described in detail in the form of example in conjunction with the drawings.
[0024] It should be noted that in the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description, therefore, the protection scope of the utility model is not limited by the specific embodiments disclosed below. Embodiments
[0025] As Figures 1-3 Indicated, the utility model provides a kind of technical scheme: a kind of dust protection device for waterborne epoxy zinc primer production, comprising: working mechanism 1, working mechanism 1 includes moving wheel 11, moving wheel 11 is provided with operating box 12, operating box 12 one end is provided with discharge pipe 13, operating box 12 is provided with adjusting disc 14 in the same end of discharge pipe 13, operating box 12 is provided with lifting plate 15, lifting plate 15 is provided with transmission patch 16, two groups of transmission patch 16 are provided with polishing cylinder 17 between, operating box 12 is provided with polishing mechanism 2;
[0026] The grinding mechanism 2 includes a cover plate 21, with side plate shielding pieces 22 on both sides of the cover plate 21, a grinding brush 24 in the cover plate 21, and a rotating roller 23 in the grinding brush 24.
[0027] One end of the movable wheel 11 is connected to the bottom of the operating box 12, one end of the discharge pipe 13 is connected to one end of the operating box 12, one side of the adjusting plate 14 is connected to the operating box 12, the outer surface of the lifting plate 15 is nested in the operating box 12 for lifting and adjustment, the transmission patch 16 is connected to the lifting plate 15 for transmission, the outer surface of the grinding roller 17 is nested and limited in the operating box 12 and located in the lifting plate 15, one end of the cover plate 21 is fixedly connected to the operating box 12, the outer surface of the side plate cover 22 is nested between the cover plate 21 and the operating box 12, one end of the rotating roller 23 is connected to the operating box 12, and the inner surface of the grinding brush 24 is nested in the outer surface of the rotating roller 23.
[0028] In this embodiment, when using this dust protection device to sand and protect the primer, the worker can place the primer plate to be sanded on the operating box 12. Then, the worker can rotate the adjusting plate 14 to drive the lifting plate 15 to move up and down in the operating box 12. After adjusting to the appropriate position, stop rotating. Then, the worker can use the transmission plate 16 to transport the primer plate to the sanding roller 17 for sanding. The cover plate 21 on the operating box 12 can protect against sanding dust through the side plate shielding plate 22. At the same time, the worker can use the rotating roller 23 to brush the sanding brush 24 onto the primer plate and store it in the operating box 12. Then, the dust in the operating box 12 is discharged through the discharge pipe 13, thereby improving its practicality in actual process. Example
[0029] like Figures 1-4 As shown, protective mechanisms 3 are provided on both sides of the control box 12. The protective mechanism 3 includes a telescopic buckle 31. One end of the telescopic buckle 31 is provided with a transmission tooth buckle plate 32. A hinge 33 is provided on the bottom side of one end of the transmission tooth buckle plate 32. Transmission rollers 34 are provided at both ends of the transmission tooth buckle plate 32.
[0030] The two ends of the telescopic rod 31 are respectively connected between the control box 12 and the transmission toothed plate 32, the two sides of the hinge 33 are respectively engaged between the transmission toothed plate 32 and the control box 12, and the outer surface of the transmission roller 34 is nested between the two ends of the transmission toothed plate 32.
[0031] In this embodiment, to further enhance its practicality in actual use, corresponding protective mechanisms 3 are provided on both sides of the operating box 12. The operator can use the telescopic buckle 31 to connect to both sides of the operating box 12. The end of the telescopic buckle 31 away from the operating box 12 is connected to the transmission tooth buckle plate 32, and the bottom end of the transmission tooth buckle plate 32 near the operating box 12 can be connected by the hinge 33. The transmission roller 34 in the transmission tooth buckle plate 32 can transport the primer plate to the operating box 12 for polishing, thus making it more convenient for the operator to operate.
[0032] Working principle:
[0033] like Figures 1-4 As shown, when using this dust protection device to sand and protect the primer, the operator first places the primer plate to be treated in the operating box 12. Then, the operator can rotate the adjusting disc 14 to drive the lifting plate 15 to adjust the primer plate to a suitable height. After adjusting to the ideal position, the operator stops rotating the adjusting disc 14, allowing the primer plate to stabilize in the predetermined position within the operating box 12. Next, the operator activates the conveyor plate 16, allowing the primer plate to be moved along the conveyor path and precisely delivered to the sanding roller 17 for sanding.
[0034] To effectively protect against dust generated during the grinding process, the top of the control box 12 is equipped with a cover plate 21, and the sides are fitted with side panel shields 22, forming a comprehensive protective barrier. These designs effectively prevent grinding dust from leaking out, ensuring a clean operating environment and protecting the health of the staff.
[0035] During the polishing process, the operator can activate the rotating roller 23 to make the polishing brush 24 rotate, promptly removing dust from the surface of the primer plate and collecting it inside the control box 12. At this time, the operator can discharge the dust from the control box 12 through the discharge pipe 13, maintaining the cleanliness of the operating area and improving the safety and efficiency of the operation. This design ensures the efficient operation of the entire dust protection system, thereby effectively improving the actual performance of the device.
[0036] To further enhance the functionality of the device during actual operation, protective mechanisms 3 are installed on both sides of the control box 12. Operators connect the protective facilities on both sides of the control box 12 using telescopic rods 31, with the distal end of the telescopic rods 31 connected to the transmission toothed plate 32. The bottom of the transmission toothed plate 32 is connected to the control box 12 via hinges 33, allowing for flexible adjustment. After activation, the transmission rollers 34 inside the transmission toothed plate 32 stably transport the primer board into the control box 12 for polishing, thereby simplifying the operation process, improving the conveying efficiency of the primer board, and reducing the operator's workload.
[0037] It should be understood by those of ordinary skill in the art that the above discussion of any of the embodiments is merely exemplary and is not intended to suggest the scope of the present application (including the claims) is limited to these examples; the above embodiments or technical features among different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of brevity.
[0038] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications and variations should be included within the scope of the present application.
Claims
1. A dust protection device for producing an aqueous epoxy zinc-rich primer, characterized by, The utility model relates to a kind of sanding machine, including: Working mechanism (1), the working mechanism (1) includes mobile wheel (11), operating box (12) is provided on the mobile wheel (11), one end of the operating box (12) is provided with discharge pipe (13), the operating box (12) is provided with adjusting disc (14) at the same end of discharge pipe (13), lifting plate (15) is provided in the operating box (12), transmission patch (16) is provided on the lifting plate (15), two groups of transmission patch (16) are provided with polishing roller (17), polishing mechanism (2) is provided on the operating box (12); Polishing mechanism (2), including covering buckle plate (21), side plate cover piece (22) is provided on the both sides of the covering buckle plate (21), polishing brush (24) is provided in the covering buckle plate (21), rotating roller (23) is provided in the polishing brush (24).
2. The dust protection device for producing water-based epoxy zinc-rich primer according to claim 1, characterized in that: The both sides of the operating box (12) are provided with protective mechanism (3), the protective mechanism (3) includes telescopic buckle rod (31), one end of the telescopic buckle rod (31) is provided with transmission cog buckle plate (32), the bottom side of one end of the transmission cog buckle plate (32) is provided with hinge (33), both ends of the transmission cog buckle plate (32) are provided with transmission roller (34).
3. The dust protection device for producing waterborne epoxy zinc-rich primer according to claim 2, characterized in that: The both ends of the telescopic buckle rod (31) are respectively docked between operating box (12) and transmission cog buckle plate (32), the both sides of the hinge (33) are respectively engaged between transmission cog buckle plate (32) and operating box (12), the outer surface of the transmission roller (34) is nested in both ends of transmission cog buckle plate (32).
4. The dust protection device for producing water-based epoxy zinc-rich primer according to claim 1, characterized in that: One end of the mobile wheel (11) is docked in the bottom of operating box (12), one end of the discharge pipe (13) is docked on one end of operating box (12), one side of the adjusting disc (14) is docked on operating box (12).
5. The dust protection device for producing water-based epoxy zinc-rich primer according to claim 1, characterized in that: The outer surface of the lifting plate (15) is nested in operating box (12) for lifting adjustment, the transmission patch (16) is docked on the lifting plate (15) for transmission, the outer surface of the polishing roller (17) is nested in operating box (12) in the lifting plate (15).
6. The dust protection device for producing water-based epoxy zinc-rich primer according to claim 1, characterized in that: One end of the covering buckle plate (21) is fixedly connected on operating box (12), the outer surface of the side plate cover piece (22) is nested between covering buckle plate (21) and operating box (12).
7. The dust protection device for producing waterborne epoxy zinc-rich primer according to claim 1, characterized in that: One end of the rotating roller (23) is docked in operating box (12), the inner surface of the polishing brush (24) is nested in the outer surface of the rotating roller (23).