Raw material mixing device for electronic packaging material processing
By combining the weighing sensor and PLC controller with the design of the stirring shaft, stirring blades and circulating material pump, the problems of inaccurate raw material ratio and poor mixing effect in the existing device are solved, realizing efficient and uniform raw material mixing, and ensuring product quality and equipment durability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN JINXUAN ELECTRONIC PACKAGING MATERIALS CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-10
AI Technical Summary
Existing mixing devices cannot accurately proportion raw materials, resulting in poor mixing effects and dead zones that lead to long mixing times and low efficiency.
The system employs weighing sensors and a PLC controller for precise proportioning. Combined with the design of the stirring shaft, stirring blades, and circulating material pump, it ensures uniform mixing of raw materials. The internal pressure balance is maintained by a breather valve, and the equipment is protected by scrapers and a protective frame.
It achieves precise proportioning of raw materials, improves mixing efficiency and uniformity, ensures product quality and performance, simplifies operation procedures, and prevents equipment damage.
Smart Images

Figure CN224103254U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to raw material mixing field especially a raw material mixing device for electronic packaging material processing. BACKGROUND
[0002] At present, the Chinese utility model with the announcement number CN215549973U discloses a horizontal stirrer for plastic raw material mixing. Although the mixing equipment can facilitate the disassembly of the upper cover plate and reduce the cleaning difficulty, other problems still exist in the use process, such as the inability to accurately proportion the raw materials, the correct proportion mixing of the product in the processing process is crucial for obtaining the product with the required characteristics, and if the personnel rely on experience to put in, there will inevitably be certain errors, which will directly affect the quality and performance of the product, and the internal mixing effect is poor, it is difficult to mix the raw materials uniformly by relying on only an internal one-way stirrer, the raw materials stay in the internal for a long time, the dead angle range is wide at the bottom, and the time consumed is long. In order to solve the above-mentioned problems, we propose a raw material mixing device for electronic packaging material processing. SUMMARY
[0003] The utility model aims to provide a raw material mixing device for electronic packaging material processing, which solves the problem of the existing mixing device that cannot accurately proportion the raw materials and has poor internal mixing effect.
[0004] The above technical purpose of the utility model is realized by the following technical scheme: a raw material mixing device for electronic packaging material processing, comprising a material tank, a cover plate is bolted on the top of the material tank, a fixed plate is installed on the front and back of the material tank, two support seats are arranged at the bottom of the material tank, a weighing sensor is symmetrically installed between the top of the support seat and the fixed plate, a PLC controller is bolted on the front of the material tank, a stirring mechanism is arranged in the material tank, a circulating material pump is bolted on one side of the material tank through a pad, a suction pipe and a discharge pipe are fixedly sleeved on both ends of the circulating material pump, the other ends of the suction pipe and the discharge pipe are communicated with the bottom and the top of one side of the material tank, and a feeding pipe is installed through the other side of the material tank.
[0005] The above technical scheme can accurately proportion the raw materials, is simple and convenient to operate, can avoid errors caused by misjudgment, ensures the performance and quality of the product, can improve the mixing effect of the internal raw materials, ensures that the raw materials can be fully mixed, improves the mixing efficiency and uniformity, and has high practicality.
[0006] The utility model is further provided as follows: the stirring mechanism comprises a stirring shaft, the stirring shaft is rotatably connected in the inside of the material tank through a sealing bearing, stirring blades are installed on the surface of the stirring shaft, and a motor is fixedly sleeved on the other end of the stirring shaft.
[0007] By means of the stirring shaft, the stirring blade and the motor, the multiple raw materials entering the inside of the material tank can be stirred.
[0008] The utility model further sets up: the top of cover plate is passed through and is tied with breathing valve.
[0009] By means of the breathing valve, the pressure balance in the material tank can be maintained, and the material tank can be prevented from being deformed or broken due to pressure change.
[0010] The utility model further sets up: the top of cover plate is symmetrically welded with lifting ring.
[0011] By means of the lifting ring, the device can be conveniently connected with hoisting equipment and moved.
[0012] The utility model further sets up: the bottom of material tank is passed through and is connected with the discharge pipe valve.
[0013] By means of the discharge pipe valve, the mixed raw materials in the inside of the material tank can be conveniently taken out.
[0014] The utility model further sets up: the inside of material tank is provided with the scraper that is attached with inner wall, and the connecting rod is symmetrically installed between the top of scraper and stirring shaft.
[0015] By means of the scraper and the connecting rod, the raw materials adhered to the inner wall of the material tank can be scraped.
[0016] The utility model further sets up: the bottom of support seat is tied with wear-resistant pad.
[0017] By means of the wear-resistant pad, the wear-resistant effect of the bottom of the support seat can be improved.
[0018] The utility model further sets up: the both sides of material tank are tied with first protective frame and second protective frame respectively.
[0019] By means of the first protective frame and the second protective frame, the motor and the circulating material pump can be protected, and damage due to collision with foreign matter can be avoided.
[0020] In summary, the utility model has the following beneficial effects:
[0021] 1. The utility model discloses a first open PLC controller and sets the default value, and the raw material is sent into the feed pipe from above by the feeding equipment after the default value is set, and the weight of the tank is increased with the raw material entering the tank, and the weight change is converted into readable electric signal and is transmitted to the PLC controller, so that the raw material amount entering the tank can be calculated, the accurate proportioning of raw materials can be realized, the operation is simple and convenient, the error caused by misjudgment can be avoided, and the performance and quality of products are ensured.
[0022] 2. The utility model discloses a motor and circulation material pump are started simultaneously, and the motor is started and will drive the stirring shaft to rotate, and the stirring shaft rotates and will drive the stirring blade to stir the raw material, and the circulation material pump is started and will suck the raw material at the bottom into through the suction pipe, and the raw material is sucked and will be thrown into from the top of the tank through the discharge pipe, can improve the mixing effect of the internal raw material, ensure that the raw material can be mixed fully, improve mixing efficiency and uniformity, and the practicability is high. DRAWINGS
[0023] Figure 1 It is the utility model structure perspective view;
[0024] Figure 2 It is the utility model structure front view;
[0025] Figure 3 It is the utility model structure right side schematic view.
[0026] Figure legend: 1, tank;2, apron;3, fixed plate;4, support seat;5, weighing sensor;6, PLC controller;7, stirring mechanism;71, stirring shaft;72, stirring blade;73, motor;8, circulation material pump;9, suction pipe;10, discharge pipe;11, feed pipe;12, breather valve;13, lifting ring;14, discharge pipe valve;15, scraper;16, connecting rod;17, wear pad;18, first protective frame;19, second protective frame. DETAILED DESCRIPTION
[0027] The utility model will be further explained in detail in connection with the drawings.
[0028] Example 1:
[0029] Reference Figure 1 , Figure 2 and Figure 3The utility model provides a raw material mixing device for electronic packaging material processing, including the tank 1, the top of tank 1 is bolted with cover plate 2, the front and back of tank 1 are all installed with fixed plate 3, the bottom of tank 1 is provided with two support seat 4, the top of support seat 4 and fixed plate 3 are symmetrically installed with weighing sensor 5, the front of tank 1 is bolted with PLC controller 6, by first opening PLC controller 6 and setting preset value, after preset value setting is finished, raw material is sent into the feed pipe 11 from top by feeding equipment, along with raw material entering into tank 1, the weight of tank 1 can increase, weighing sensor 5 can convert weight change into readable electric signal and transmit to PLC controller 6, so that the raw material amount entering into tank 1 can be calculated, can have accurate proportioning to raw material, simple and convenient operation can avoid the error produced by misjudgment, and the performance and quality of product are guaranteed.
[0030] Reference Figure 1 And Figure 2 The top of cover plate 2 is bolted with breather valve 12, by the setting of breather valve 12, the pressure balance inside tank 1 can be maintained, and tank 1 is prevented from deforming or breaking due to pressure change.
[0031] Reference Figure 1 、 Figure 2 And Figure 3 The top of cover plate 2 is symmetrically welded with lifting ring 13, by the setting of lifting ring 13, can be conveniently connected with hoisting equipment, and the device is moved conveniently.
[0032] Reference Figure 1 、 Figure 2 And Figure 3 The bottom of support seat 4 is bolted with wear-resistant pad 17, by the setting of wear-resistant pad 17, the wear-resistant effect of the bottom of support seat 4 can be improved.
[0033] Brief description of use process: by first opening PLC controller 6 and setting preset value, after preset value setting is finished, raw material is sent into the feed pipe 11 from top by feeding equipment, along with raw material entering into tank 1, the weight of tank 1 can increase, weighing sensor 5 can convert weight change into readable electric signal and transmit to PLC controller 6, so that the raw material amount entering into tank 1 can be calculated.
[0034] Example 2:
[0035] Reference Figure 1 、 Figure 2 And Figure 3The utility model provides a raw material mixing device for electronic packaging material processing, the inside of tank 1 is equipped with stirring mechanism 7, one side of tank 1 is bolted with circulating material pump 8 through the backing plate, and the both ends of circulating material pump 8 are fixedly sleeved with suction pipe 9 and discharge pipe 10 respectively, and the other end of suction pipe 9 and discharge pipe 10 is communicated with the bottom and top of one side of tank 1 respectively, and the other side of tank 1 is installed through feed pipe 11, by starting motor 73 and circulating material pump 8 simultaneously, motor 73 will drive stirring shaft 71 to rotate after starting, and stirring blade 72 will agitate raw materials when stirring shaft 71 rotates, and circulating material pump 8 will suck the raw materials at the bottom into through suction pipe 9 after starting, and the raw materials will be poured into from the top of tank 1 through discharge pipe 10 after being sucked, which can improve the mixing effect of internal raw materials, ensure that the raw materials can be fully mixed, improve the mixing efficiency and uniformity, and have high practicability.
[0036] Reference Figure 2 Stirring mechanism 7 includes stirring shaft 71, which is rotatably connected in the inside of tank 1 through a sealing bearing, and stirring blade 72 is installed on the surface of stirring shaft 71, and motor 73 is fixedly sleeved with the other end of stirring shaft 71, and the multiple raw materials entering the inside of tank 1 can be agitated through the setting of stirring shaft 71, stirring blade 72 and motor 73.
[0037] Reference Figure 2 And Figure 3 The bottom of tank 1 is communicated through discharge pipe valve 14, and the mixed raw materials in the inside can be conveniently taken out through the setting of discharge pipe valve 14.
[0038] Reference Figure 2 The inside of tank 1 is provided with a scraper 15 abutting against the inner wall, and a connecting rod 16 is symmetrically installed between the top of scraper 15 and stirring shaft 71, and the raw materials adhering to the inner wall of tank 1 can be scraped through the setting of scraper 15 and connecting rod 16.
[0039] Reference Figure 1 , Figure 2 And Figure 3 The two sides of tank 1 are bolted with first protective frame 18 and second protective frame 19 respectively, and the motor 73 and circulating material pump 8 can be protected through the setting of first protective frame 18 and second protective frame 19, so as to avoid damage caused by external collision.
[0040] The use process is briefly described as follows: by starting motor 73 and circulating material pump 8 simultaneously, motor 73 will drive stirring shaft 71 to rotate after starting, and stirring blade 72 will agitate raw materials when stirring shaft 71 rotates, and circulating material pump 8 will suck the raw materials at the bottom into through suction pipe 9 after starting, and the raw materials will be poured into from the top of tank 1 through discharge pipe 10 after being sucked.
[0041] The specific embodiment is only an explanation of the utility model, and is not a limitation of the utility model, and a modification without creative contribution can be made to the embodiment according to needs by a person skilled in the art after reading the specification, but as long as the modification is within the scope of the claims of the utility model, the utility model is protected by the patent law.
Claims
1. A raw material mixing device for electronic packaging material processing, comprising a tank (1), characterized in that: The top of the tank (1) is bolted with a cover plate (2), the front and back of the tank (1) are both installed with a fixed plate (3), the bottom of the tank (1) is provided with two support seats (4), the top of the support seat (4) and the fixed plate (3) are symmetrically installed with a weighing sensor (5), the front of the tank (1) is bolted with a PLC controller (6), the inside of the tank (1) is provided with a stirring mechanism (7), one side of the tank (1) is bolted with a circulating material pump (8) through a backing pad, the two ends of the circulating material pump (8) are respectively fixedly sleeved with a suction pipe (9) and a discharge pipe (10), the other ends of the suction pipe (9) and the discharge pipe (10) are respectively communicated with the bottom and the top of one side of the tank (1), the other side of the tank (1) is installed with a feeding pipe (11).
2. A raw material mixing device for electronic packaging material processing according to claim 1, characterized in that, The stirring mechanism (7) comprises a stirring shaft (71), the stirring shaft (71) is rotatably connected in the inside of the tank (1) through a sealing bearing, the surface of the stirring shaft (71) is installed with a stirring blade (72), the other end of the stirring shaft (71) is fixedly sleeved with a motor (73).
3. A raw material mixing device for electronic packaging material processing according to claim 1, characterized in that, The top of the cover plate (2) is bolted with a breather valve (12).
4. The raw material mixing device for electronic packaging material processing according to claim 1, characterized in that, The top of the cover plate (2) is symmetrically welded with an eye ring (13).
5. The raw material mixing device for electronic packaging material processing according to claim 1, wherein, The bottom of the tank (1) is communicated with a discharge pipe valve (14).
6. A raw material mixing device for electronic packaging material processing according to claim 2, wherein The inside of the tank (1) is provided with a scraper (15) abutting with the inner wall, the top of the scraper (15) and the stirring shaft (71) are symmetrically installed with a connecting rod (16).
7. The raw material mixing device for electronic packaging material processing according to claim 1, characterized in that, The bottom of the support seat (4) is bolted with a wear-resistant pad (17).
8. The raw material mixing device for electronic packaging material processing according to claim 1, characterized in that, The two sides of the tank (1) are respectively bolted with a first protective frame (18) and a second protective frame (19).
Citation Information
Patent Citations
Horizontal stirrer for mixing plastic raw materials
CN215549973U