Flame-retardant wire harness sheath for new energy automobile

Abstract

The utility model relates to the technical field of wire harness sheaths, in particular to a flame-retardant wire harness sheath for a new energy automobile, which is reasonable in structural design and mainly comprises a flat wire harness support frame, a flame-retardant fireproof layer, a wear-resistant waterproof layer, a hanging ring, a connecting rod and a sucker, the relative positions of the fixed frame part and the movable frame part can be rapidly adjusted, so that the installation requirements of the new energy automobile flat wire harnesses with different widths are met, and the flat wire harness supporting frame can provide wire harness supporting and can also have ventilation and heat dissipation performance; the design of the flame-retardant fireproof layer facilitates the improvement of the overall flame-retardant fireproof performance of the sheath, the design of the wear-resistant waterproof layer facilitates the improvement of the overall wear-resistant performance of the sheath, and the design of the hanging ring, the connecting rod and the suction cup facilitates the installation of the sheath at a set position.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wire harness sheath, especially to a kind of flame-retardant wire harness sheath for new energy automobile. BACKGROUND

[0002] The main functions of flat wire harness in new energy vehicles are: 1) improving power density: flat wire harness can fill more copper wire than round wire harness, thereby increasing slot fill ratio. The improvement of slot fill ratio means that a stronger magnetic field can be generated in the same space, thereby improving the power density of the motor. This is very important for new energy vehicles, as it can output more power in the same or smaller volume and weight, meeting the demand of high-performance drive motor. 2) optimizing heat dissipation performance: the rectangular cross-section of flat wire harness allows for greater contact area between conductors and conductors, as well as between conductors and core slots, resulting in better heat conduction. 3) reducing volume and cost: due to the shorter end of flat wire harness, copper material can be saved, and resistance is reduced, improving the efficiency of the motor. 4) reducing electromagnetic noise: flat wire can provide better stiffness to the motor armature, suppressing armature noise, and can take a relatively small slot size, effectively reducing the cogging torque, further reducing the electromagnetic noise of the motor, and improving the NVH performance of the vehicle.

[0003] The traditional flame-retardant wire harness sheath for new energy vehicles has some drawbacks in use. First, it cannot meet the installation needs of flat wire harnesses of different widths for new energy vehicles. Second, the flame retardance and heat dissipation need to be further improved. Therefore, it is necessary to optimize and improve the traditional compression-resistant automobile wire harness sheath. SUMMARY

[0004] The utility model aims at overcoming the above-mentioned problems in the prior art and providing a flame-retardant wire harness sheath for new energy vehicles.

[0005] To achieve the above technical purposes and effects, the utility model is implemented by the following technical solutions:

[0006] A flame-retardant wire harness sheath for new energy vehicles, comprising a flat wire harness support frame, a flame-retardant fireproof layer, a wear-resistant waterproof layer, a hanging ring, a connecting rod and a suction cup. The flame-retardant fireproof layer is installed on the outside of the flat wire harness support frame. The wear-resistant waterproof layer is installed on the outside of the flame-retardant fireproof layer. The hanging ring is installed on the outside of the wear-resistant waterproof layer. The hanging ring is connected to the suction cup through the connecting rod.

[0007] The flat wire harness support frame is combined by a fixed frame part and a movable frame part; the fixed frame part comprises two center-symmetrically distributed H-shaped plates, the inner cavities of each H-shaped plate are divided into a wire harness groove and a ventilation groove by a partition plate, the inner ends of the H-shaped plates are symmetrically provided with a plurality of groups of plug-in grooves, and the outer sides of the H-shaped plates are provided with first mounting plates; the movable frame part comprises two groove-shaped plates, the two sides of each groove-shaped plate are symmetrically provided with a plurality of groups of plug-in plates matched with the plug-in grooves, the outer sides of the groove-shaped plates are provided with second mounting plates, height-adjusting screws penetrating through the first mounting plates are fixed on the second mounting plates, and height-adjusting nuts are mounted on the rod bodies of the height-adjusting screws located on the two sides of the first mounting plates.

[0008] Further, in the flame-retardant wire harness sheath for new energy vehicles, the outer end of the H-shaped plate is provided with an arc surface for contacting the inner wall of the flame-retardant fireproof layer.

[0009] Further, in the flame-retardant wire harness sheath for new energy vehicles, a plurality of groups of heat dissipation grooves are symmetrically provided at the two sides of the wire harness groove of the H-shaped plate.

[0010] Further, in the flame-retardant wire harness sheath for new energy vehicles, the heat dissipation grooves and the corresponding plug-in grooves are in communication with each other, the width value of the heat dissipation grooves is smaller than that of the plug-in grooves, the upper end surface of the heat dissipation grooves is lower than that of the corresponding plug-in grooves, and the lower end surface of the heat dissipation grooves is higher than that of the corresponding plug-in grooves.

[0011] Further, in the flame-retardant wire harness sheath for new energy vehicles, the first mounting plate is arranged at the outer end of the H-shaped plate, and a through hole matched with the height-adjusting screw is formed in the first mounting plate.

[0012] Further, in the flame-retardant wire harness sheath for new energy vehicles, the second mounting plate is arranged above or below the corresponding first mounting plate.

[0013] Further, in the flame-retardant wire harness sheath for new energy vehicles, the flame-retardant fireproof layer is woven by alkali-free glass fibers.

[0014] Further, in the flame-retardant wire harness sheath for new energy vehicles, the wear-resistant waterproof layer is made of polyurethane material.

[0015] The flame-retardant wire harness sheath for new energy vehicles has the advantages that:

[0016] The utility model discloses reasonable structure design, and its main by flat wire harness support frame, fire -retardant fire -proof layer, wear -resisting waterproof layer, hangs ring, connecting rod and sucking disc constitute, wherein flat wire harness support frame is combined by fixed frame part and movable frame part, and the relative position of fixed frame part and movable frame part can be adjusted fast, and then satisfies the installation demand of new energy automobile flat wire harness of different width, and flat wire harness support frame can give consideration to ventilation and heat dissipation while providing wire harness support, the design of fire -retardant fire -proof layer is favorable to improving the fire -retardant fire -proof performance of the overall sheath, and wear -resisting waterproof layer is favorable to improving the wear resistance of the overall sheath, and the design of hanging ring, connecting rod and sucking disc is favorable to installing the sheath in the set position.

[0017] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages above. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be needed to use the drawings described in the embodiment briefly, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creating labor.

[0019] Figure 1 It is the overall structure schematic view of the utility model;

[0020] Figure 2 It is the main view schematic view of the overall utility model;

[0021] Figure 3 It is the structure schematic view of fixed frame part in the utility model;

[0022] Figure 4 It is the structure schematic view of movable frame part in the utility model;

[0023] Figure 5 It is the structure schematic view of flat wire harness support frame in the utility model;

[0024] Figure 6 It is the side view schematic view of flat wire harness support frame in the utility model;

[0025] Figure 7 It is the structure schematic view of fire -retardant fire -proof layer in the utility model;

[0026] Figure 8 It is the structure schematic view of wear -resisting waterproof layer in the utility model;

[0027] In the drawings, the components represented by each reference sign are as follows:

[0028] 1-Flat wire harness support frame, 11-Fixed frame section, 111-H-shaped plate, 112-Wire harness groove, 113-Ventilation groove, 114-Plug-in groove, 115-Heat dissipation groove, 116-First mounting plate, 12-Modible frame section, 121-Groove plate, 122-Plug-in plate, 123-Second mounting plate, 124-Height adjustment screw, 125-Height adjustment nut, 2-Flame-retardant fireproof layer, 3-Wear-resistant and waterproof layer, 4-Hanging ring, 5-Connecting rod, 6-Suction cup. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] like Figures 1-8 As shown, this embodiment provides a flame-retardant wiring harness sheath for new energy vehicles, including a flat wiring harness support frame 1, a flame-retardant and fireproof layer 2, a wear-resistant and waterproof layer 3, a hanging ring 4, a connecting rod 5, and a suction cup 6. The flame-retardant and fireproof layer 2 is fitted onto the outer side of the flat wiring harness support frame 1, the wear-resistant and waterproof layer 3 is fitted onto the outer side of the flame-retardant and fireproof layer 2, and the hanging ring 4 is fitted onto the outer side of the wear-resistant and waterproof layer 3. The hanging ring 4 is connected to the suction cup 6 via the connecting rod 5.

[0031] In this embodiment, the flat wire harness support frame 1 is composed of a fixed frame part 11 and a movable frame part 12. The fixed frame part 11 includes two H-shaped plates 111 that are centrally symmetrically distributed. The inner cavity of each H-shaped plate 111 is divided into a wire harness groove 112 and a ventilation groove 113 by a partition. Several sets of insertion grooves 114 are symmetrically opened at the inner end of the H-shaped plate 111. A first mounting plate 116 is installed on the outer side of the H-shaped plate 111. There are two movable frame parts 12. The movable frame part 12 includes a groove plate 121. Several sets of insertion plates 122 that cooperate with the insertion grooves 114 are symmetrically arranged on both sides of the groove plate 121. A second mounting plate 123 is installed on the outer side of the groove plate 121. A height adjustment screw 124 that penetrates the first mounting plate 116 is fixed on the second mounting plate 123. The height adjustment screw 124 located on both sides of the first mounting plate 116 is equipped with a height adjustment nut 125.

[0032] In this embodiment, the outer end of the H-shaped plate 111 is provided with an arc-shaped surface that facilitates contact with the inner wall of the flame-retardant and fireproof layer 2. The outer end of the H-shaped plate 111 is fixed to the inner wall of the flame-retardant and fireproof layer 2 by adhesive bonding. The flame-retardant and fireproof layer 2, the wear-resistant and waterproof layer 3, and the hanging ring 4 are also fixed to each other by adhesive bonding.

[0033] In the embodiment, the H-shaped plate 111 is symmetrically provided with a plurality of groups of heat dissipation grooves 115 on both sides of the wire harness groove 112. The heat dissipation grooves 115 are in communication with the corresponding plug-in grooves 114, the width of the heat dissipation grooves 115 is smaller than that of the plug-in grooves 114, the upper end surface of the heat dissipation grooves 115 is lower than that of the corresponding plug-in grooves 114, and the lower end surface of the heat dissipation grooves 115 is higher than that of the corresponding plug-in grooves 114.

[0034] In the embodiment, the first mounting plate 116 is arranged at the outer end of the H-shaped plate 111, and a through hole is formed in the first mounting plate 116 for cooperating with the height-adjusting screw 124. The second mounting plate 123 is arranged above or below the first mounting plate 116.

[0035] In the embodiment, the fire-retardant layer 2 is woven by alkali-free glass fiber.

[0036] In the embodiment, the wear-resistant and waterproof layer 3 is made of polyurethane material.

[0037] One specific application of the embodiment is that the wire harness sheath mainly comprises a flat wire harness support frame 1, a fire-retardant layer 2, a wear-resistant and waterproof layer 3, a hanging ring 4, a connecting rod 5 and a suction cup 6, wherein the flat wire harness support frame 1 is combined by a fixed frame part 11 and a movable frame part 12, the relative positions of the fixed frame part 11 and the movable frame part 12 can be quickly adjusted, thereby meeting the installation requirements of flat wire harnesss of new energy vehicles with different widths, and the flat wire harness support frame 1 can provide wire harness support while considering ventilation and heat dissipation; the design of the fire-retardant layer 2 is beneficial to improve the fire-retardant performance of the whole sheath, the wear-resistant and waterproof layer 3 is beneficial to improve the wear-resistant performance of the whole sheath, and the design of the hanging ring 4, the connecting rod 5 and the suction cup 6 is beneficial to install the sheath at the set position.

[0038] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A flame-retardant wire harness sheath for a new energy vehicle, characterized by, The utility model provides a kind of flat wire harness support frame, fire-retardant fireproof layer, wear-resistant waterproof layer, hanging ring, connecting rod and suction cup, the outer side of the flat wire harness support frame is equipped with the installation fire-retardant fireproof layer, the outer side of the fire-retardant fireproof layer is equipped with the installation wear-resistant waterproof layer, the outer side of the wear-resistant waterproof layer is equipped with the installation hanging ring, the hanging ring is connected with suction cup by connecting rod. The flat wire harness support frame is combined by a fixed frame part and a movable frame part; the fixed frame part includes two center-symmetrically distributed H-shaped plates, the inner cavity of each H-shaped plate is divided into a wire harness groove and a ventilation groove by a partition, the inner end of the H-shaped plate is symmetrically provided with a plurality of groups of insertion grooves, and a first mounting plate is mounted on the outer side of the H-shaped plate; the movable frame part includes two groove-shaped plates, a plurality of groups of insertion plates that cooperate with the insertion grooves are symmetrically provided on the two sides of the groove-shaped plate, a second mounting plate is mounted on the outer side of the groove-shaped plate, an adjusting screw that penetrates the first mounting plate is fixed on the second mounting plate, and an adjusting nut is mounted on the rod body of the adjusting screw located on the two sides of the first mounting plate.

2. The flame-retardant wire harness sheath for a new energy vehicle according to claim 1, characterized in that, The outer end of the H-shaped plate is provided with an arc surface that facilitates contact with the inner wall of the fire-retardant fireproof layer, and the outer end of the H-shaped plate is fixed to the inner wall of the fire-retardant fireproof layer by adhesion.

3. The flame-retardant wire harness sheath for new energy vehicles according to claim 1, characterized in that, A plurality of groups of heat dissipation grooves are symmetrically provided on the two sides of the wire harness groove of the H-shaped plate.

4. The flame-retardant wire harness sheath for new energy vehicles according to claim 3, characterized in that, The heat dissipation grooves and the corresponding insertion grooves are in communication with each other, the width of the heat dissipation grooves is smaller than that of the insertion grooves, the upper end surface of the heat dissipation grooves is lower than that of the corresponding insertion grooves, and the lower end surface of the heat dissipation grooves is higher than that of the corresponding insertion grooves.

5. The flame-retardant wire harness sheath for new energy vehicles according to claim 1, characterized in that, The first mounting plate is arranged at the outer end of the H-shaped plate, and a through hole that cooperates with the adjusting screw is formed in the first mounting plate.

6. The flame-retardant wire harness sheath for new energy vehicles according to claim 1, characterized in that, The second mounting plate is located above or below the first mounting plate.

7. The flame-retardant wire harness sheath for new energy vehicles according to claim 1, characterized in that, The fire-retardant fireproof layer is woven from alkali-free glass fibers.

8. The flame-retardant wire harness sheath for new energy vehicles according to claim 1, characterized in that, The wear-resistant waterproof layer is made of polyurethane material.

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