Flat plate type condensate bead packaging machine

Abstract

The utility model discloses a flat plate type condensate bead packaging machine which comprises a machine frame mechanism. A bottom film conveying mechanism used for conveying a condensate bead packaging bottom film, a preheating roller mechanism used for preheating the bottom film, a powder filling mechanism used for filling a powdery detergent and an aroma-remaining bead filling mechanism used for filling aroma-remaining beads are sequentially and fixedly arranged on the upper layer of the inner side back plate from left to right. The liquid filling mechanism is used for filling a liquid detergent, the water applying mechanism is used for applying water to a condensate bead packaging mask, and the heat sealing roller mechanism is used for rolling and heat-sealing a bottom film and the mask. According to the flat plate type condensed bead packaging machine, through reasonable space layout and efficient mechanism design, the problem of space limitation of a drum type packaging machine is solved, higher production efficiency and stability are achieved, various materials such as liquid detergent, powdery detergent and fragrant beads can be filled, and different production requirements are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of condensate bead packaging machine, concretely to a flat plate type condensate bead packaging machine. BACKGROUND

[0002] The condensate bead is filled with concentrated detergent, and the outer film adopts water-soluble high-molecular polyvinyl alcohol, which dissolves in water, so that the film does not need to be cut when used; it needs to be stored in a dry and cool place, and the hand is dry when used; as a new product, the condensate bead is more convenient than traditional washing products; due to the use of concentrated formula, the condensate bead is less than other products; the sealed packaging of the condensate bead is more convenient for consumers, and it is not easy to spill and clean; low water formula, low foam and easy washing, only half of the water quantity of general washing liquid is needed.

[0003] In the production process of the condensate bead, the packaging of the concentrated detergent is an essential process for the processing of the condensate bead. The equipment core of the existing drum type condensate bead packaging machine is a rotating drum, which cooperates with multiple stations to complete the film forming, filling, sealing, cutting and other processes. The drum surface is designed with a mold groove for shaping the condensate bead shape. However, the drum type condensate bead packaging machine has a large volume and occupies a lot of workshop space, and there are problems such as loose sealing, which leads to low work efficiency. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem of overcoming the defects of the prior art and provides a flat plate type condensate bead packaging machine. Through reasonable space layout and efficient mechanism design, the space limitation problem of the drum type packaging machine is solved, higher production efficiency and stability are achieved, and the problems in the background art can be effectively solved.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a flat plate type condensate bead packaging machine, comprising a rack mechanism, the rack mechanism is a box structure, the inner side back plate upper layer is sequentially fixed from left to right with a bottom film conveying mechanism for conveying condensate bead packaging bottom film, a preheating roller mechanism for preheating the bottom film, a powder filling mechanism for filling powder detergent, a fragrance bead filling mechanism for filling fragrance beads, a liquid filling mechanism for filling liquid detergent, a water application mechanism for applying water to the condensate bead packaging film, a hot sealing roller mechanism for rolling and sealing the bottom film and the film, a needle type degassing mechanism for degassing the filled powder detergent, a longitudinal cutting mechanism for longitudinal cutting, a transverse cutting mechanism for transverse cutting, a material transfer mechanism for transferring the cut condensate bead, and a film conveying mechanism for conveying the condensate bead packaging film, the inner side back plate lower layer is sequentially fixed from left to right with a mold mechanism for providing multiple condensate bead molds and a conveying mechanism for conveying the transferred condensate bead to the outside;

[0006] The rear side of the conveying mechanism is provided with an edge film collecting mechanism for collecting the edge film generated after cutting and a gas path processing mechanism for conveying gas to drive other mechanisms. The rear side of the gas path processing mechanism is provided with a main electric box for supplying power to other mechanisms. The main electric box is electrically connected with the mold mechanism, the preheating roller mechanism, the heat sealing roller mechanism, the bottom film conveying mechanism, the face film conveying mechanism, the liquid filling mechanism, the longitudinal cutting mechanism, the transverse cutting mechanism, the material moving mechanism, the powder filling mechanism, the fragrance bead filling mechanism, the needle type air release mechanism and the conveying mechanism. The gas path processing mechanism is connected with the mold mechanism, the material moving mechanism, the powder filling mechanism, the fragrance bead filling mechanism and the needle type air release mechanism. The bottom film is conveyed from the bottom film conveying mechanism to the preheating roller mechanism for preheating, and then is sucked to the bottom by the mold mechanism. In the mold, the powder detergent is filled by the powder filling mechanism or the liquid detergent is filled by the liquid filling mechanism, and the fragrance bead is filled by the fragrance bead filling mechanism. At the same time, the face film reaches the heat sealing roller mechanism through the water applying mechanism from the face film conveying mechanism. The heat sealing roller mechanism seals the bottom film and the face film together. If the filled product is the powder detergent, the needle type air release mechanism is needed to release the air before sealing. Then, the longitudinal cutting mechanism and the transverse cutting mechanism cut the edges according to the size. Finally, the material moving mechanism transfers the condensed beads from the mold mechanism to the conveying mechanism, and the conveying mechanism conveys the condensed beads to the outside of the rack mechanism.

[0007] Further, the installation height of the bottom film conveying mechanism, the face film conveying mechanism and the water applying mechanism is higher than that of the preheating roller mechanism, the heat sealing roller mechanism, the needle type air release mechanism, the longitudinal cutting mechanism, the transverse cutting mechanism and the material moving mechanism. The height difference facilitates the conveying of raw materials.

[0008] Further, two film arranging mechanisms are fixedly arranged on the back plate inside the rack mechanism. The bottom film output by the bottom film conveying mechanism is arranged to the preheating roller mechanism through the film arranging mechanism, and the face film output by the face film conveying mechanism is arranged to the water applying mechanism through the film arranging mechanism. The film arranging mechanisms ensure the flatness and tightness of the bottom film and the face film.

[0009] Further, the rack mechanism is provided with a liquid storage tank, a water storage tank, a powder feeding mechanism and a fragrance bead feeding mechanism at the top end. The liquid storage tank is connected with the liquid filling mechanism through a pipeline. The water storage tank is connected with the water applying mechanism through a pipeline. The powder feeding mechanism is connected with the powder filling mechanism through a pipeline. The fragrance bead feeding mechanism is connected with the fragrance bead filling mechanism through a pipeline.

[0010] Further, the rack mechanism is provided with a fence at the top end edge, which is not only beautiful but also protects the mechanisms above.

[0011] Further, the front side of the rack mechanism is connected with a control platform for controlling the packaging machine through a movable and foldable connecting arm, the control platform is connected with a mold mechanism, a preheating roller mechanism, a heat sealing roller mechanism, a bottom film conveying mechanism, a facial mask conveying mechanism, a water applying mechanism, a liquid filling mechanism, a longitudinal cutting mechanism, a transverse cutting mechanism, a material moving mechanism, a powder filling mechanism, a fragrance bead filling mechanism, a needle type air releasing mechanism, a conveying mechanism, a liquid storage tank and a water storage tank respectively, and the control platform centrally displays and controls the mechanisms, so that the control and adjustment are facilitated.

[0012] Further, the rack mechanism is provided with warning lights on one side, the warning lights are connected with the control platform and a main electric box respectively, and the warning lights alarm when the equipment abnormally operates or lacks materials.

[0013] Further, the front side and the rear side of the rack mechanism are provided with maintenance doors, the internal mechanisms can be conveniently maintained or film replaced, and the rack mechanism is provided with wheeled supporting legs at four corners of the bottom and a middle position, so that the rack mechanism is conveniently supported and moved.

[0014] Further, the conveying mechanism is lower than the upper end of the mold mechanism in height, and the conveying mechanism is provided with a support at the lower part.

[0015] Compared with the prior art, the flat plate type bead packaging machine has the following advantages.

[0016] Sufficient space: the flat plate type structure is reasonable in space layout, and there is sufficient space between the mechanisms, so that the problems caused by insufficient space of the drum type packaging machine are avoided.

[0017] High yield: the filling mechanism, the longitudinal cutting mechanism and the transverse cutting mechanism are all follow-up type designs, and stable, high-speed and high-yield production can be realized.

[0018] Stable and coherent: the mechanisms are closely matched and stably run, and the production process is ensured to be smooth.

[0019] Strong adaptability: various materials such as liquid detergents, powder detergents and fragrance beads can be filled, and different production requirements can be met. DETAILED DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0021] Figure 2 It is a front view structure schematic view of the utility model;

[0022] Figure 3 It is a rear view structure schematic view of the utility model;

[0023] Figure 4 It is a left view structure schematic view of the utility model;

[0024] Figure 5 It is the right view structure schematic diagram of the utility model;

[0025] Figure 6 It is the structure schematic diagram of the utility model section of the right view.

[0026] In the drawing: 1. Mould mechanism, 2. Preheating roller mechanism, 3. Heat sealing roller mechanism, 4. Bottom film conveying mechanism, 5. Face film conveying mechanism, 6. Film arranging mechanism, 7. Water applying mechanism, 8. Liquid filling mechanism, 9. Longitudinal cutting mechanism, 10. Cross cutting mechanism, 11. Material moving mechanism, 12. Powder filling mechanism, 13. Fragrance pearl filling mechanism, 14. Needle type air release mechanism, 15. Conveying mechanism, 16. Liquid storage tank, 17. Water storage tank, 18. Rack mechanism, 19. Control platform, 20. Powder feeding mechanism, 21. Fragrance pearl feeding mechanism, 22. Warning light, 23. Main electric box, 24. Edge film mechanism, 25. Gas path processing mechanism. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0028] Please refer to Figures 1-6 The embodiment provides a kind of technical scheme: a flat plate type bead packaging machine, including rack mechanism 18, rack mechanism 18 is box structure, inside backboard upper layer is sequentially fixed with bottom film conveying mechanism 4 for conveying bead packaging bottom film from left to right, preheating roller mechanism 2 for preheating bottom film, powder filling mechanism 12 for filling powder detergent, fragrance pearl filling mechanism 13 for filling fragrance pearl, liquid filling mechanism 8 for filling liquid detergent, water applying mechanism 7 for applying water to bead packaging face film, heat sealing roller mechanism 3 for rolling and pressing heat sealing of bottom film and face film, needle type air release mechanism 14 for filling powder detergent and releasing air, longitudinal cutting mechanism 9 for longitudinal cutting, cross cutting mechanism 10 for cross cutting, material moving mechanism 11 for transferring cut bead and face film conveying mechanism 5 for conveying bead packaging face film, inside backboard lower layer is sequentially fixed with mould mechanism 1 for providing multiple bead moulds from left to right and conveying mechanism 15 for conveying transferred bead to outside;

[0029] The rear side of the conveying mechanism 15 is provided with an edge film collecting mechanism 24 for collecting the edge film generated after cutting and a gas path processing mechanism 25 for conveying gas to drive other mechanisms. The rear side of the gas path processing mechanism 25 is provided with a main electric box 23 for supplying power to other mechanisms. The main electric box 23 is connected to an external circuit and is electrically connected to the mold mechanism 1, the preheating roller mechanism 2, the heat sealing roller mechanism 3, the bottom film conveying mechanism 4, the face film conveying mechanism 5, the liquid filling mechanism 8, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10, the material moving mechanism 11, the powder filling mechanism 12, the fragrance bead filling mechanism 13, the needle type air release mechanism 14 and the conveying mechanism 15. The gas path processing mechanism 25 is connected to the mold mechanism 1, the material moving mechanism 11, the powder filling mechanism 12, the fragrance bead filling mechanism 13 and the needle type air release mechanism 14. The gas path processing mechanism 25 is externally connected to a gas pressure driving device such as a gas pump and a gas pressure motor. The bottom film is conveyed from the bottom film conveying mechanism 4 to the preheating roller mechanism 2 for preheating. The preheated soft bottom film is then sucked to the bottom of the mold mechanism 1. The mold is filled with powder detergent by the powder filling mechanism 12 or liquid detergent by the liquid filling mechanism 8. The fragrance bead filling mechanism 13 fills the mold with fragrance beads. At the same time, the face film is conveyed from the face film conveying mechanism 5 to the heat sealing roller mechanism 3 through the water application mechanism 7. The heat sealing roller mechanism 3 seals the bottom film and the face film together. If the filling is powder detergent, the needle type air release mechanism 14 is needed to release the air before sealing. The longitudinal cutting mechanism 9 and the transverse cutting mechanism 10 cut the edges according to the size. Finally, the material moving mechanism 11 transfers the condensed beads from the mold mechanism 1 to the conveying mechanism 15, which is conveyed to the outside of the rack mechanism 18.

[0030] The installation height of the bottom film conveying mechanism 4, the face film conveying mechanism 5 and the water application mechanism 7 is higher than that of the preheating roller mechanism 2, the heat sealing roller mechanism 3, the needle type air release mechanism 14, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10 and the material moving mechanism 11. The height difference facilitates the delivery of raw materials. The rack mechanism 18 is internally provided with two film management mechanisms 6 fixed on the back plate. The bottom film output by the bottom film conveying mechanism 4 is managed by the film management mechanism 6 to the preheating roller mechanism 2. The face film output by the face film conveying mechanism 5 is managed by the film management mechanism 6 to the water application mechanism 7. The film management mechanisms 6 ensure the flatness and tightness of the bottom film and the face film.

[0031] The top end of the rack mechanism 18 is provided with a liquid storage tank 16, a water storage tank 17, a powder feeding mechanism 20 and a fragrance bead feeding mechanism 21. The liquid storage tank 16 is connected to the liquid filling mechanism 8 through a pipeline. The water storage tank 17 is connected to the water application mechanism 7 through a pipeline. In order to facilitate use, the liquid storage tank 16 and the water storage tank 17 are internally provided with liquid level meters, and the liquid level data is displayed by the control platform 19. The powder feeding mechanism 20 is connected to the powder filling mechanism 12 through a pipeline. The fragrance bead feeding mechanism 21 is connected to the fragrance bead filling mechanism 13 through a pipeline. The top end of the rack mechanism 18 is provided with a fence, which is not only aesthetic but also protects the mechanisms above.

[0032] The front side of the rack mechanism 18 is connected with the operation platform 19 for operating the packaging machine through the movable and foldable connecting arms, and the operation platform 19 is connected with the mold mechanism 1, the preheating roller mechanism 2, the heat sealing roller mechanism 3, the bottom film conveying mechanism 4, the face film conveying mechanism 5, the water applying mechanism 7, the liquid filling mechanism 8, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10, the material moving mechanism 11, the powder filling mechanism 12, the fragrance bead filling mechanism 13, the needle type air releasing mechanism 14, the conveying mechanism 15, the liquid storage tank 16 and the water storage tank 17 respectively, and the operation platform 19 is used for centralized display and operation, so that the control and adjustment are facilitated. The rack mechanism 18 is provided with the warning light 22 on one side, and the warning light 22 is connected with the operation platform 19 and the main electric box 23 respectively, and the warning light 22 is used for alarming when the equipment is abnormally operated or lacks materials. The rack mechanism 18 is provided with the maintenance doors on the front side and the rear side, so that the internal mechanisms can be maintained or the film can be replaced, and the rack mechanism 18 is provided with the supporting legs with wheels at the four corners and the middle position, so that the rack mechanism 18 can be supported and moved when needed. The height of the conveying mechanism 15 is lower than the height of the upper end of the mold mechanism 1, and the conveying mechanism 15 is provided with the support at the lower part.

[0033] The working principle of the flat plate type bead packaging machine is as follows: when in use, the bottom film and the face film in the roll are installed first, and after the machine is started, the mold mechanism 1 starts to rotate, the bottom film is conveyed from the bottom film conveying mechanism 4 to the preheating roller mechanism 2 for preheating, and after the preheating roller mechanism 2 is softened, the bottom film is sucked to the bottom by the mold mechanism 1, and the powder type detergent is filled in the mold by the powder filling mechanism 12 or the liquid detergent is filled in the mold by the liquid filling mechanism 8, and the fragrance bead is filled by the fragrance bead filling mechanism 13, at the same time, the face film is conveyed from the face film conveying mechanism 5 to the heat sealing roller mechanism 3 through the water applying mechanism 7, the bottom film and the face film are sealed together by the heat sealing roller mechanism 3, if the powder type detergent is filled, the needle type air releasing mechanism 14 is needed to release the air before the sealing, and then the longitudinal cutting mechanism 9 and the transverse cutting mechanism 10 are used to cut the edges according to the size, finally, the bead is transferred from the mold mechanism 1 to the conveying mechanism 15 by the material moving mechanism 11, and then the bead is conveyed to the outside of the rack mechanism 18 by the conveying mechanism 15. The operation parameters and the adjustment operation state of each mechanism are checked by the operation platform 19, and the warning light 22 is used for alarming when the equipment is abnormally operated or lacks materials.

[0034] It is worth noting that the mold mechanism 1, the preheating roller mechanism 2, the heat sealing roller mechanism 3, the bottom film conveying mechanism 4, the face film conveying mechanism 5, the film arranging mechanism 6, the water applying mechanism 7, the liquid filling mechanism 8, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10, the material moving mechanism 11, the powder filling mechanism 12, the fragrance bead filling mechanism 13, the needle type air releasing mechanism 14, the conveying mechanism 15, the operation platform 19, the powder feeding mechanism 20, the fragrance bead feeding mechanism 21, the warning light 22, the main electric box 23, the edge collecting film mechanism 24 and the air path processing mechanism 25 disclosed in the above embodiments are all purchased shaped components, and the working principles of the components are all the methods commonly used in the prior art.

[0035] The above are only embodiments of the present application, and do not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A flat bed bead-on-string packaging machine characterized by: The rack mechanism (18) is a box structure, and the upper layer of the inner back plate is sequentially provided with, from left to right, a bottom film conveying mechanism (4) for conveying a bottom film of a gel bead package, a preheating roller mechanism (2) for preheating the bottom film, a powder filling mechanism (12) for filling a powder detergent, a fragrance bead filling mechanism (13) for filling a fragrance bead, a liquid filling mechanism (8) for filling a liquid detergent, a water application mechanism (7) for applying water to a surface film of the gel bead package, a heat sealing roller mechanism (3) for roll pressing and heat sealing the bottom film and the surface film, a needle type air release mechanism (14) for releasing air after filling the powder detergent, a longitudinal cutting mechanism (9) for longitudinal cutting, a transverse cutting mechanism (10) for transverse cutting, a material transfer mechanism (11) for transferring the cut gel bead, and a surface film conveying mechanism (5) for conveying the surface film of the gel bead package. The rear side of the conveying mechanism (15) is provided with an edge film collecting mechanism (24) for collecting the edge film generated after cutting and a gas path processing mechanism (25) for conveying gas to drive other mechanisms, the rear side of the gas path processing mechanism (25) is provided with a main electric box (23) for supplying power to other mechanisms, the main electric box (23) is respectively electrically connected with the mold mechanism (1), the preheating roller mechanism (2), the heat sealing roller mechanism (3), the bottom film conveying mechanism (4), the surface film conveying mechanism (5), the liquid filling mechanism (8), the longitudinal cutting mechanism (9), the transverse cutting mechanism (10), the material transfer mechanism (11), the powder filling mechanism (12), the fragrance bead filling mechanism (13), the needle type air release mechanism (14) and the conveying mechanism (15), and the gas path processing mechanism (25) is respectively connected with the mold mechanism (1), the material transfer mechanism (11), the powder filling mechanism (12), the fragrance bead filling mechanism (13) and the needle type air release mechanism (14).

2. A flatbed bead condensing packaging machine according to claim 1, characterized in that: The installation height of the bottom film conveying mechanism (4), the surface film conveying mechanism (5) and the water application mechanism (7) is higher than that of the preheating roller mechanism (2), the heat sealing roller mechanism (3), the needle type air release mechanism (14), the longitudinal cutting mechanism (9), the transverse cutting mechanism (10) and the material transfer mechanism (11).

3. A flatbed bead condensing packaging machine according to claim 1, characterized in that: The upper layer of the inner back plate of the rack mechanism (18) is further provided with a film management mechanism (6), and the number of the film management mechanisms (6) is two, the bottom film output by the bottom film conveying mechanism (4) is managed by the film management mechanism (6) to the preheating roller mechanism (2), and the surface film output by the surface film conveying mechanism (5) is managed by the film management mechanism (6) to the water application mechanism (7).

4. A flatbed bead condensing packaging machine according to claim 1, characterized in that: The top end of the rack mechanism (18) is provided with a liquid storage tank (16), a water storage tank (17), a powder feeding mechanism (20) and a fragrance pearl feeding mechanism (21), the liquid storage tank (16) is connected with the liquid filling mechanism (8) through a pipeline, the water storage tank (17) is connected with the water applying mechanism (7) through a pipeline, the powder feeding mechanism (20) is connected with the powder filling mechanism (12) through a pipeline, and the fragrance pearl feeding mechanism (21) is connected with the fragrance pearl filling mechanism (13) through a pipeline.

5. A flatbed bead condensing packaging machine according to claim 4, characterized in that: The top end edge of the rack mechanism (18) is provided with a fence.

6. A flatbed bead condensing packaging machine according to claim 4, characterized in that: The front side of the rack mechanism (18) is connected with a control platform (19) for controlling the packaging machine through a movable and foldable connecting arm, and the control platform (19) is connected with the mold mechanism (1), the preheating roller mechanism (2), the heat sealing roller mechanism (3), the bottom film conveying mechanism (4), the face film conveying mechanism (5), the water applying mechanism (7), the liquid filling mechanism (8), the longitudinal cutting mechanism (9), the transverse cutting mechanism (10), the material carrying mechanism (11), the powder filling mechanism (12), the fragrance pearl filling mechanism (13), the needle type air releasing mechanism (14), the conveying mechanism (15), the liquid storage tank (16) and the water storage tank (17) respectively.

7. A flatbed bead condensing packaging machine according to claim 1, characterized in that: The side of the rack mechanism (18) is provided with warning lights (22), and the warning lights (22) are connected with the control platform (19) and the main electric box (23) respectively.

8. A flatbed bead condensing packaging machine according to claim 1, characterized in that: The front side and the rear side of the rack mechanism (18) are both provided with access doors, and the bottom corners and the middle position are provided with wheeled supporting legs.

9. A flatbed bead condensing packaging machine according to claim 1, characterized in that: The height of the conveying mechanism (15) is lower than the upper end height of the mold mechanism (1), and the lower part of the conveying mechanism (15) is provided with a support.

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