Drum-type condensate bead packaging machine

Abstract

The utility model discloses a drum-type condensed bead packaging machine which comprises a machine frame mechanism which is of a box body structure, and a drum-type main roller mold mechanism used for providing a condensed bead mold is fixedly arranged in the middle of an inner side back plate. A bottom film conveying mechanism used for conveying a condensate bead packaging bottom film, a transverse cutting mechanism used for transverse cutting and a facial mask conveying mechanism used for conveying a condensate bead packaging facial mask are sequentially and fixedly arranged around the main roller mold mechanism from left to right, and a conveying mechanism used for conveying condensate beads falling from the main roller mold mechanism to the outer side is arranged on the lower layer of the inner side back plate. According to the drum-type condensate bead packaging machine, the whole process from conveying, forming, filling and sealing of a bottom film and a surface film to cutting and outputting is automatic, and manual intervention is reduced; all the mechanisms are tightly matched, operation is stable, and the smooth production process is guaranteed; the whole machine type design is compact, the mechanism layout is reasonable, and the production space is effectively saved; and various materials such as liquid, powder and fragrant beads can be filled, so that different production requirements are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of condensation bead packaging machine, concretely to a drum type condensation bead packaging machine. BACKGROUND

[0002] The condensation bead is filled with concentrated detergent, and the outer film is made of water-soluble high-molecular polyvinyl alcohol, which dissolves in water and does not need to be cut when used. It needs to be stored in a dry and cool place, and it is touched with dry hands when used. As a new product, the condensation bead is more convenient than traditional washing products. Due to the use of concentrated formula, the condensation bead uses less than other products. The sealed packaging of the condensation bead is more convenient for consumers, does not dirty hands, is not easy to spill, and is easy to clean. The low-water formula is easy to wash with low foam, and only half of the water is needed.

[0003] In the production process of the condensation bead, the packaging of the concentrated detergent is an essential process for the processing of the condensation bead. The equipment core of the existing drum type condensation bead packaging machine is a rotating drum, which completes the film forming, filling, sealing, cutting and other processes through multi-station cooperation. The drum surface is designed with a mold groove for shaping the condensation bead shape. However, the existing drum type condensation bead packaging machine has a large volume, occupies a lot of workshop space, and has low automation, resulting in low work efficiency. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problem of overcoming the defects of the prior art and provides a drum type condensation bead packaging machine. From the bottom film and face film conveying, forming, filling, sealing to cutting and output, the whole process is automated, reducing manual intervention, the cooperation between the mechanisms is close, the operation is stable, the production process is smooth, the overall machine design is compact, the mechanism layout is reasonable, the production space is effectively saved, and the problems in the background art can be effectively solved.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a drum type condensation bead packaging machine, comprising a rack mechanism, the rack mechanism is a box body structure, the middle position of the inner side back plate is fixedly provided with a drum type main roller mold mechanism for providing a condensation bead mold, a bottom film conveying mechanism for conveying a condensation bead packaging bottom film, a preheating roller mechanism for preheating the bottom film, a filling mechanism for filling detergent or fragrance bead, a water applying mechanism for applying water to the condensation bead packaging face film, a hot sealing roller mechanism for rolling and sealing the bottom film and the face film, a needle type degassing mechanism for degassing the powder detergent, a longitudinal cutting mechanism for longitudinal cutting, a transverse cutting mechanism for transverse cutting and a face film conveying mechanism for conveying the condensation bead packaging face film are sequentially fixedly arranged around the main roller mold mechanism from left to right, and a conveying mechanism for conveying the condensation bead falling from the main roller mold mechanism to the outside is arranged on the lower layer of the inner side back plate.

[0006] The rear side of the conveying mechanism is provided with an edge film collecting mechanism for collecting the edge film generated after cutting and a gas path processing mechanism for conveying gas to drive other mechanisms. The rear side of the gas path processing mechanism is provided with a main electric box for supplying power to other mechanisms. The main electric box is electrically connected with the main roller mold mechanism, the preheating roller mechanism, the heat sealing roller mechanism, the bottom film conveying mechanism, the facial film conveying mechanism, the water applying mechanism, the longitudinal cutting mechanism, the transverse cutting mechanism, the filling mechanism, the needle type air releasing mechanism and the conveying mechanism respectively. The gas path processing mechanism is connected with the main roller mold mechanism, the filling mechanism and the needle type air releasing mechanism respectively. The bottom film is conveyed from the bottom film conveying mechanism to the preheating roller mechanism for preheating, and then is sucked to the bottom by the main roller mold mechanism. In the mold, the filling mechanism fills the powder detergent, the liquid detergent or the fragrance bead. At the same time, the facial film reaches the heat sealing roller mechanism from the facial film conveying mechanism through the water applying mechanism. The heat sealing roller mechanism seals the bottom film and the facial film together. If the powder detergent is filled, the needle type air releasing mechanism releases the air before sealing. Then, the longitudinal cutting mechanism and the transverse cutting mechanism cut the edge according to the size. Finally, when the main roller mold mechanism turns to the top of the conveying mechanism, the corresponding mold bottom stops sucking air. The bead drops to the top of the conveying mechanism due to gravity, and is conveyed to the outside of the rack mechanism by the conveying mechanism.

[0007] Further, the inside back plate of the rack mechanism is further provided with two swing roller mechanisms for film straightening. The bottom film output by the bottom film conveying mechanism reaches the preheating roller mechanism through the swing roller mechanism. The facial film output by the facial film conveying mechanism reaches the water applying mechanism through the swing roller mechanism. The swing roller mechanism ensures the flatness and tightness of the bottom film and the facial film.

[0008] Further, the top end of the rack mechanism is provided with a liquid storage tank, a feeding mechanism and a water storage tank. The liquid storage tank and the feeding mechanism are connected with the filling mechanism through a three-way pipeline with a switching switch. The water storage tank is connected with the water applying mechanism through a pipeline. The feeding mechanism can supply powder detergent or fragrance beads.

[0009] Further, the top edge of the rack mechanism is provided with a fence, which is not only beautiful but also protects the above mechanisms.

[0010] Further, the front side of the rack mechanism is connected with a control platform for controlling the packaging machine through a movable and foldable connecting arm. The control platform is connected with the main roller mold mechanism, the preheating roller mechanism, the heat sealing roller mechanism, the bottom film conveying mechanism, the facial film conveying mechanism, the water applying mechanism, the longitudinal cutting mechanism, the transverse cutting mechanism, the filling mechanism, the needle type air releasing mechanism, the liquid storage tank, the water storage tank and the conveying mechanism. The control platform centrally displays and controls, which is convenient for control and adjustment.

[0011] Further, one side of the rack mechanism is provided with warning lights connected with the control platform and the main electric box respectively. The warning lights alarm when the equipment runs abnormally or lacks materials.

[0012] Further, the front side and the rear side of the rack mechanism are provided with maintenance doors, facilitating maintenance or film replacement of the internal mechanism, and the bottom corners and the middle position are provided with supporting legs with wheels, facilitating support, and when needed, the wheels can be converted for movement.

[0013] Further, the conveying mechanism gradually decreases in height from the outside to the inside, and the lower part of the conveying mechanism is provided with a support.

[0014] Further, the filling mechanism is further provided with a filling nozzle on one side, as a reserved part, leaving space for later modification.

[0015] Compared with the prior art, the drum type bead packaging machine has the following advantages:

[0016] High automation: from the bottom film and mask conveying, forming, filling, sealing to cutting and output, the whole process is automated, reducing manual intervention.

[0017] Stable and coherent: the cooperation between the mechanisms is close and stable, ensuring smooth production process.

[0018] Save space: the overall machine design is compact, the mechanism layout is reasonable, and the production space is effectively saved.

[0019] Strong adaptability: can fill liquid, powder, fragrance beads and other materials, meeting different production needs. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a three-dimensional structure schematic diagram of the utility model;

[0021] Figure 2 is a front view structure schematic diagram of the utility model;

[0022] Figure 3 is a rear view structure schematic diagram of the utility model;

[0023] Figure 4 is a left view structure schematic diagram of the utility model;

[0024] Figure 5 is a right view structure schematic diagram of the utility model;

[0025] Figure 6 is a front view structure schematic diagram of the utility model.

[0026] In the figure: 1-main roller mold mechanism, 2-preheating roller mechanism, 3-heat sealing roller mechanism, 4-bottom film conveying mechanism, 5-face film conveying mechanism, 6-oscillating roller mechanism, 7-water application mechanism, 8-filling nozzle, 9-longitudinal cutting mechanism, 10-transverse cutting mechanism, 11-filling mechanism, 12-needle type degassing mechanism, 13-liquid storage tank, 14-feeding mechanism, 15-water storage tank, 16-conveying mechanism, 17-frame mechanism, 18-control platform, 19-edge film mechanism, 20-warning light, 21-main electrical box, 22-air path processing mechanism. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] Please refer to Figures 1-6 The embodiment provides a technical scheme: a drum type bead packaging machine, comprising a frame mechanism 17, the frame mechanism 17 is a box structure, and a drum type main roller mold mechanism 1 for providing a bead mold is fixedly arranged at the middle position of the inner back plate; a bottom film conveying mechanism 4 for conveying a bottom film of a bead packaging is sequentially fixedly arranged from left to right around the main roller mold mechanism 1; a preheating roller mechanism 2 for preheating the bottom film; a filling mechanism 11 for filling a detergent or a fragrance bead; a water application mechanism 7 for applying water to a bead packaging face film; a heat sealing roller mechanism 3 for rolling and pressing the bottom film and the face film to be heat sealed; a needle type degassing mechanism 12 for degassing a powder detergent; a longitudinal cutting mechanism 9 for longitudinal cutting; a transverse cutting mechanism 10 for transverse cutting; and a face film conveying mechanism 5 for conveying a bead packaging face film are sequentially fixedly arranged around the main roller mold mechanism 1; a conveying mechanism 16 for conveying the beads falling from the main roller mold mechanism 1 to the outside is arranged on the lower layer of the inner back plate;

[0029] The rear side of the conveying mechanism 16 is provided with an edge film collecting mechanism 19 for collecting the edge film generated after cutting and a gas path processing mechanism 22 for conveying gas to drive other mechanisms, and the rear side of the gas path processing mechanism 22 is provided with a main electric box 21 for supplying power to other mechanisms, which is electrically connected with the main roller mold mechanism 1, the preheating roller mechanism 2, the heat sealing roller mechanism 3, the bottom film conveying mechanism 4, the face film conveying mechanism 5, the water applying mechanism 7, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10, the filling mechanism 11, the needle type air releasing mechanism 12 and the conveying mechanism 16 respectively, and the gas path processing mechanism 22 is connected with the main roller mold mechanism 1, the filling mechanism 11 and the needle type air releasing mechanism 12 respectively. The bottom film is conveyed from the bottom film conveying mechanism 4 to the preheating roller mechanism 2 for preheating, and then is sucked to the bottom by the main roller mold mechanism 1, and in the mold, the filling mechanism 11 fills the powder detergent, liquid detergent or fragrance beads, at the same time, the face film reaches the heat sealing roller mechanism 3 through the water applying mechanism 7 from the face film conveying mechanism 5, the heat sealing roller mechanism 3 seals the bottom film and the face film together, if the powder detergent is filled, the needle type air releasing mechanism 12 is needed to release air before sealing, and then the longitudinal cutting mechanism 9 and the transverse cutting mechanism 10 cut the edge according to the size, finally, when the main roller mold mechanism 1 turns to the top of the conveying mechanism 16, the corresponding mold bottom stops sucking air, the beads drop to the top of the conveying mechanism 16 due to gravity, and are conveyed to the outside of the rack mechanism by the conveying mechanism 16.

[0030] The inside back plate of the rack mechanism 17 is also fixedly provided with two swing roller mechanisms 6 for film straightening, the bottom film output by the bottom film conveying mechanism 4 passes through the swing roller mechanism 6 to the preheating roller mechanism 2, and the face film output by the face film conveying mechanism 5 passes through the swing roller mechanism 6 to the water applying mechanism 7, and the swing roller mechanism 6 ensures the flatness and tightness of the bottom film and the face film. The top end of the rack mechanism 17 is provided with a liquid storage tank 13, a feeding mechanism 14 and a water storage tank 15, the liquid storage tank 17 and the feeding mechanism 14 are connected with the filling mechanism 11 through a three-way pipe with a switching switch, the water storage tank 15 is connected with the water applying mechanism 7 through a pipe, and the feeding mechanism 14 can supply powder detergent or fragrance beads. The top end edge of the rack mechanism 17 is provided with a fence, which is not only beautiful but also protects the above mechanisms.

[0031] The rack mechanism 17 front side is connected by a movable and foldable connecting arm to a control platform 18 for controlling the packaging machine, which is connected to the main roller mold mechanism 1, the preheating roller mechanism 2, the heat sealing roller mechanism 3, the bottom film conveying mechanism 4, the face film conveying mechanism 5, the water applying mechanism 7, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10, the filling mechanism 11, the needle type air releasing mechanism 12, the liquid storage tank 13, the water storage tank 15 and the conveying mechanism 16, respectively, for centralized display and control, facilitating control and adjustment. The rack mechanism 17 is provided with warning lights 20 on one side, which are connected to the control platform 18 and the main electric box 21, respectively, to alarm when the equipment is abnormal or out of material. The rack mechanism 17 is provided with maintenance doors on the front side and the rear side, facilitating maintenance or film replacement of the internal mechanism, and is provided with wheeled supporting legs at the four corners and the middle position of the bottom, facilitating support and conversion into wheels for movement when needed. The conveying mechanism 16 gradually decreases in height from the outside to the inside, and the lower part of the conveying mechanism 16 is provided with a support. The filling mechanism 11 is further provided with a filling nozzle 8 on one side, which is a reserved part, leaving space for later modification, and the filling mechanism 11 can be added later for filling materials such as fragrance beads, respectively.

[0032] The working principle of the drum type bead condensing packaging machine provided by the utility model is as follows: in use, the bottom film and the face film are installed in a roll, the main roller mold mechanism 1 starts to rotate after starting, the bottom film is conveyed from the bottom film conveying mechanism 4 to the preheating roller mechanism 2 for preheating, and then is sucked to the bottom by the main roller mold mechanism 1, and the powder detergent, liquid detergent or fragrance bead is filled in the mold by the filling mechanism 11, at the same time, the face film reaches the heat sealing roller mechanism 3 through the water applying mechanism 7 from the face film conveying mechanism 5, the bottom film and the face film are sealed together by the heat sealing roller mechanism 3, if the filled material is powder detergent, the needle type air releasing mechanism 12 is needed to release air before sealing, then the longitudinal cutting mechanism 9 and the transverse cutting mechanism 10 cut the edges according to the size, finally, when the main roller mold mechanism 1 rotates to the upper part of the conveying mechanism 16, the corresponding mold bottom stops sucking air, the bead condenses and falls to the upper part of the conveying mechanism 16 due to gravity, and is conveyed to the outside of the rack mechanism by the conveying mechanism 16. The running parameters and the adjustment running state of each mechanism are checked through the control platform 18, and the warning light 20 alarms when the equipment is abnormal or out of material.

[0033] It is worth noting that the main roller mold mechanism 1, the preheating roller mechanism 2, the heat sealing roller mechanism 3, the bottom film conveying mechanism 4, the face film conveying mechanism 5, the swing roller mechanism 6, the water applying mechanism 7, the filling nozzle 8, the longitudinal cutting mechanism 9, the transverse cutting mechanism 10, the filling mechanism 11, the needle type air releasing mechanism 12, the liquid storage tank 13, the feeding mechanism 14, the water storage tank 15, the conveying mechanism 16, the rack mechanism 17, the control platform 18, the edge collecting film mechanism 19, the warning light 20, the main electric box 21 and the air path processing mechanism 22 disclosed in the above embodiments are all off-the-shelf shaped components, and their work adopts the method commonly used in the prior art.

[0034] The above are only embodiments of the present application, and do not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation made by using the content of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A drum bead coater characterized by: A drum type bead packaging machine, comprising a rack mechanism (17) which is a box structure, a drum type main roller mold mechanism (1) for providing a bead mold is fixedly arranged in the middle of the inner side back plate, a bottom film conveying mechanism (4) for conveying a bottom film is sequentially fixedly arranged around the main roller mold mechanism (1) from left to right, a preheating roller mechanism (2) for preheating the bottom film, a filling mechanism (11) for filling detergent or fragrance beads, a water applying mechanism (7) for applying water to the bead packaging film, a heat sealing roller mechanism (3) for rolling and heat sealing the bottom film and the film, a needle type air releasing mechanism (12) for releasing air after filling the powder detergent, a longitudinal cutting mechanism (9) for longitudinal cutting, a transverse cutting mechanism (10) for transverse cutting and a film conveying mechanism (5) for conveying the bead packaging film are sequentially fixedly arranged around the main roller mold mechanism (1) from left to right, and a conveying mechanism (16) for conveying the beads falling from the main roller mold mechanism (1) to the outside is arranged in the lower layer of the inner side back plate; An edge film collecting mechanism (19) for collecting the edge film generated after cutting is arranged at the rear side of the conveying mechanism (16), and a gas path processing mechanism (22) for conveying gas to drive other mechanisms is arranged at the rear side of the gas path processing mechanism (22), a main electric box (21) for supplying power to other mechanisms is arranged at the rear side of the gas path processing mechanism (22), the main electric box (21) is electrically connected with the main roller mold mechanism (1), the preheating roller mechanism (2), the heat sealing roller mechanism (3), the bottom film conveying mechanism (4), the film conveying mechanism (5), the water applying mechanism (7), the longitudinal cutting mechanism (9), the transverse cutting mechanism (10), the filling mechanism (11), the needle type air releasing mechanism (12) and the conveying mechanism (16), and the gas path processing mechanism (22) is connected with the main roller mold mechanism (1), the filling mechanism (11) and the needle type air releasing mechanism (12).

2. A drum bead coater as claimed in claim 1, wherein: Swing roller mechanisms (6) for film arranging are also fixedly arranged on the inner side back plate of the rack mechanism (17), the number of which is 2, the bottom film output by the bottom film conveying mechanism (4) passes through the swing roller mechanisms (6) to the preheating roller mechanism (2), and the film output by the film conveying mechanism (5) passes through the swing roller mechanisms (6) to the water applying mechanism (7).

3. A drum bead coater as claimed in claim 1, wherein: A liquid storage tank (13), a feeding mechanism (14) and a water storage tank (15) are arranged at the top end of the rack mechanism (17), the liquid storage tank and the feeding mechanism (14) are connected with the filling mechanism (11) through a three-way pipeline with a switching switch, and the water storage tank (15) is connected with the water applying mechanism (7) through a pipeline.

4. A drum bead coater as claimed in claim 3, characterised in that: A fence is arranged at the top end edge of the rack mechanism (17).

5. A drum bead coater as claimed in claim 4, characterised in that: A control platform (18) for controlling the packaging machine is connected with the front side of the rack mechanism (17) through a movable and foldable connecting arm, the control platform (18) is connected with the main roller mold mechanism (1), the preheating roller mechanism (2), the heat sealing roller mechanism (3), the bottom film conveying mechanism (4), the film conveying mechanism (5), the water applying mechanism (7), the longitudinal cutting mechanism (9), the transverse cutting mechanism (10), the filling mechanism (11), the needle type air releasing mechanism (12), the liquid storage tank (13), the water storage tank (15) and the conveying mechanism (16).

6. A drum bead coater as claimed in claim 1, wherein: The rack mechanism (17) is provided with warning lights (20) on one side, and the warning lights (20) are connected with the operation platform (18) and the main electric box (21) respectively.

7. A drum bead coater as claimed in claim 1, wherein: The rack mechanism (17) is provided with maintenance doors on the front side and the rear side, and the bottom four corners and the middle position are provided with wheeled supports.

8. A drum bead coater as claimed in claim 1, wherein: The conveying mechanism (16) gradually decreases in height from outside to inside, and the lower part of the conveying mechanism (16) is provided with a support.

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