Servo differential correction mechanism for sludge hydraulic dehydration filter cloth
By using a servo differential speed correction mechanism for sludge hydraulic dewatering filter cloth, the filter cloth skewness is automatically corrected by anti-wrinkle roller group and detection components, which solves the problem of filter cloth wrinkles and improves the operating stability and efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-10
AI Technical Summary
In activated sludge mechanical dewatering equipment, the filter cloth becomes wrinkled due to displacement during the sludge dewatering process, affecting normal conveying.
The filter cloth is automatically corrected and wrinkled by using a servo differential speed correction mechanism for sludge hydraulic dewatering filter cloth. It utilizes anti-wrinkle roller group and detection components to achieve automatic correction and anti-wrinkle of the filter cloth. The filter cloth skew is corrected by differential speed driven by servo motor and fixed speed reduction motor.
It achieves automatic correction and anti-wrinkle of filter cloth, with a compact structure, low cost, and simple operation, thus improving the stability and efficiency of equipment operation.
Smart Images

Figure CN224105722U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sludge hydraulic dewatering filter cloth servo differential rectification mechanism. BACKGROUND
[0002] In the activated sludge mechanical dewatering equipment, the sludge is separated from water through the filter cloth, in the use process, because of the continuous dewatering of the sludge, and the different positions of the sludge on the filter cloth, the filter cloth is deviated and shifted, the filter cloth is wrinkled, and the normal conveying of the filter cloth is affected.
[0003] How to realize the rectification of the filter cloth becomes a technical problem to be solved urgently. INVENTION CONTENTS
[0004] The utility model relates to sludge hydraulic dewatering filter cloth servo differential rectification mechanism.
[0005] To solve the above problems, the technical scheme adopted by the utility model is:
[0006] In order to prevent wrinkles, a sludge hydraulic dewatering filter cloth servo differential rectification mechanism, comprising an anti-wrinkle roller group, the anti-wrinkle roller group comprises coaxially arranged first half shaft and second half shaft.
[0007] The first half shaft and the second half shaft are independently rotatably arranged.
[0008] The anti-wrinkle roller group is in pressure contact with the filter cloth moving forward.
[0009] The outer side wall of the first half shaft and the second half shaft is arranged as a tapered shaft.
[0010] As a further improvement of the above technical scheme:
[0011] In order to realize power driving, a driving wheel is connected to the outer end of the second half shaft.
[0012] A driving motor A is connected to the outer end of the first half shaft.
[0013] In order to realize fixed support, the first half shaft and the second half shaft are respectively supported on the corresponding fixed frame through the corresponding bearing assembly.
[0014] A gap part is arranged between the first half shaft and the second half shaft.
[0015] In order to realize the connection of the half shaft, an inner cavity A, a hollow cavity B and an outer stop C are coaxially arranged in sequence in the inner end of the first half shaft.
[0016] A second shaft end is arranged in the inner end of the second half shaft, which is inserted into the hollow cavity B through the outer stop C.
[0017] A support bearing is arranged on the second shaft end, and the support bearing is in contact with the inner side wall of the hollow cavity B.
[0018] In order to realize stable support, the support bearing is at least two groups, and a spacing shaft sleeve is arranged between adjacent support bearings;
[0019] The shaft seal C is arranged between the second shaft end and the outer stop C.
[0020] In order to realize automatic monitoring, detection components are arranged on both sides of the wrinkle prevention roller group, for detecting whether the filter cloth is skewed.
[0021] The detection component is a photoelectric switch or an infrared sensor.
[0022] The wrinkle prevention roller of the utility model is connected with the motor at the joint by a shaft coupling, further preventing the filter cloth from being deviated due to movement.
[0023] The wrinkle prevention roller group is divided into two sections, connected by bearings, and the power of the two sections is different, one section is driven by a servo motor, and the other section is driven by a constant speed reduction motor.
[0024] The wrinkle prevention roller group is connected with the motor at the joint by a shaft coupling, further preventing the filter cloth from being deviated due to movement.
[0025] On both sides of the wrinkle prevention roller group, four photoelectric switches are arranged on the whole machine, so as to detect the deviation direction of the filter cloth and transmit the signal to the PLC according to the received signal, control the servo motor, and adjust the acceleration and deceleration to realize correction.
[0026] The utility model discloses reasonable in design, low in cost, solid and durable, safe and reliable, easy to operate, time and labor saving, capital saving, compact structure and convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0027] Fig. 1 It is the structure schematic diagram of the utility model.
[0028] Fig. 2 It is the structure schematic diagram of the utility model.
[0029] Fig. 3 It is the structure schematic diagram of the utility model.
[0030] Among them: 200, wrinkle prevention roller group;201, first half shaft;202, second half shaft;203, driving wheel;204, driving motor part A;205, bearing assembly;206, gap part;207, inner cavity A;208, hollow cavity B;209, outer stop C;210, second shaft end;211, support bearing;212, spacing shaft sleeve;213, shaft seal C;214, detection component. DETAILED DESCRIPTION
[0031] As Figs. 1-3As shown, the sludge hydraulic dewatering filter cloth servo differential correction mechanism of the embodiment comprises an anti-wrinkle roller group 200; the anti-wrinkle roller group 200 comprises coaxially arranged first half shaft 201 and second half shaft 202;
[0032] The first half shaft 201 and the second half shaft 202 are independently rotatably arranged;
[0033] The anti-wrinkle roller group 200 is in pressure contact with the front moving filter cloth;
[0034] The outer sidewalls of the first half shaft 201 and the second half shaft 202 are conical shafts.
[0035] A driving wheel 203 is connected to the outer end of the second half shaft 202.
[0036] A driving motor A 204 is connected to the outer end of the first half shaft 201.
[0037] The first half shaft 201 and the second half shaft 202 are respectively supported on corresponding fixed frames through corresponding bearing assemblies 205.
[0038] A gap part 206 is arranged between the first half shaft 201 and the second half shaft 202.
[0039] An inner cavity A 207, a hollow cavity B 208 and an outer stop C 209 are coaxially arranged in sequence at the inner end of the first half shaft 201;
[0040] A second shaft end 210 is arranged at the inner end of the second half shaft 202 and inserted into the hollow cavity B 208 through the outer stop C 209;
[0041] A support bearing 211 is arranged on the second shaft end 210; the support bearing 211 is in contact with the inner sidewall of the hollow cavity B 208.
[0042] The support bearing 211 is at least two groups, and a spacing shaft sleeve 212 is arranged between adjacent support bearings 211; a shaft seal C 213 is arranged between the second shaft end 210 and the outer stop C 209.
[0043] Detection components 214 are distributed on both sides of the anti-wrinkle roller group 200 for detecting whether the filter cloth is skewed.
[0044] The detection components 214 are photoelectric switches or infrared sensors.
[0045] As the working principle, when the filter cloth passes through the anti-wrinkle roller group 200, the filter cloth is detected by the detection components 214, and when wrinkles occur, if the first half shaft is skewed, the first half shaft 201 is driven to rotate at high speed to realize stretching. The second half shaft is the same.
[0046] On both sides of the main machine, anti-wrinkle rollers are arranged in the process of filter cloth movement. The anti-wrinkle rollers are thick in the middle and thin at both ends. The filter cloth is not easy to wrinkle when passing through the rollers.
[0047] When the skew is found, the automatic correction is realized by adjusting the speed difference of the two half shafts.
[0048] Therefore, the utility model discloses can realize rectification, also can realize anti -wrinkle, and after appearing wrinkle, carry out automatic expansion.
[0049] The utility model fully describes is in order to more clearly disclose, and for prior art is no longer enumerated one by one.
[0050] Finally, it should be pointed out that: the above examples are only used to illustrate the technical solutions of the utility model, and are not limited thereto; although the utility model has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement to part of the technical features; as those skilled in the art, it is obvious that the technical solutions of the utility model are combined. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model. The technical contents not described in the utility model are all known technologies.
Claims
1. A sludge hydraulic dewatering filter cloth servo differential correction mechanism, characterized in that: The anti-wrinkle roller set (200) comprises a first half shaft (201) and a second half shaft (202) coaxially arranged; The first half shaft (201) and the second half shaft (202) are independently rotatably arranged; The anti-wrinkle roller set (200) is in pressure contact with the front filter cloth. The outer sidewalls of the first half shaft (201) and the second half shaft (202) are conical shafts.
2. The sludge hydraulic dewatering filter cloth servo differential correction mechanism according to claim 1, characterized in that: A driving wheel (203) is connected to the outer end of the second half shaft (202).
3. The sludge hydraulic dewatering filter cloth servo differential correction mechanism according to claim 1, characterized in that: A driving motor A (204) is connected to the outer end of the first half shaft (201).
4. The sludge hydraulic dewatering filter cloth servo differential correction mechanism of claim 1, wherein: The first half shaft (201) and the second half shaft (202) are respectively supported on corresponding fixed frames through corresponding bearing assemblies (205).
5. The sludge hydraulic dewatering filter cloth servo differential correction mechanism of claim 1, wherein: A gap part (206) is arranged between the first half shaft (201) and the second half shaft (202).
6. The sludge hydraulic dewatering filter cloth servo differential correction mechanism according to any one of claims 1-5, characterized in that: An inner cavity A (207), a hollow cavity B (208) and an outer stop C (209) are coaxially arranged in sequence at the inner end of the first half shaft (201); A second shaft end (210) is arranged at the inner end of the second half shaft (202) and inserted into the hollow cavity B (208) through the outer stop C (209); A support bearing (211) is arranged on the second shaft end (210); the support bearing (211) is in contact with the inner sidewall of the hollow cavity B (208).
7. The sludge hydraulic dewatering filter cloth servo differential correction mechanism of claim 6, wherein: The support bearing (211) is at least two groups, and a spacing shaft sleeve (212) is arranged between adjacent support bearings (211). A shaft seal C (213) is arranged between the second shaft end (210) and the outer stop C (209).
8. The sludge hydraulic dewatering filter cloth servo differential correction mechanism of claim 7, wherein: Detection components (214) are distributed on both sides of the anti-wrinkle roller set (200) for detecting whether the filter cloth is skewed.
9. The sludge hydraulic dewatering filter cloth servo differential correction mechanism of claim 8, wherein: The detection components (214) are photoelectric switches or infrared sensors.