Pig feed fermenter

By setting up multiple separation chambers, temperature sensors, and heating plates inside the fermenter, combined with weighing and flow sensors, the problem of probiotic activity being affected by temperature was solved, enabling precise nutrient supply and efficient mixed fermentation for pigs at different growth stages.

CN224105833UActive Publication Date: 2026-04-10WUHAN XINWANG FEED TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing pig feed fermenters lack temperature monitoring capabilities, which affects the activity of probiotics and makes it impossible to provide the appropriate ratio of probiotics to pig feed for pigs at different growth stages, resulting in low mixing efficiency.

Method used

Design a fermenter with three separation chambers, equipped with temperature sensors and heating plates, combined with weighing sensors, flow sensors and controllers, to achieve precise mixing and temperature control of probiotics and pig feed.

Benefits of technology

It improves the activity of probiotics and the efficiency of mixed fermentation, ensures the nutritional needs of pigs at different growth stages, achieves precise ratio of pig feed and probiotics and temperature monitoring, and enhances the fermentation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pig feed fermenter, which belongs to the technical field of breeding industry and comprises a fermentation tank, three separation cavities are arranged in the fermentation tank, and a rotating shaft is rotatably mounted in the fermentation tank. The beneficial effects of the utility model lie in that the three separation cavities are arranged in the fermentation tank, so that corresponding proportions of probiotics and pig feed can be respectively provided for pigs in different stages, the probiotics and the pig feed prepared for the pigs in different stages can be stirred and mixed at the same time along with the rotation of the rotating shaft, multiple operations are not needed, and the production efficiency is improved. The fermentation temperature of the probiotics and the pig feed can be monitored through the effect of a temperature sensor, when the temperature in the separation cavity is lower than a preset low temperature value, a signal can be transmitted to a controller on the outer side, and the controller controls a heating plate to heat, so that the fermentation efficiency of the probiotics and the pig feed is improved; the fermentation temperature can be always about 37 DEG C, so that the activity of the probiotics in the fermentation process is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of breeding industry especially relates to a pig feed fermenter. BACKGROUND

[0002] Pig industry is an important industry in China's agriculture, and pig feed is the most important, pig feed is usually composed of protein feed, energy feed, roughage, green feed, silage, mineral feed and feed additive, and is divided into full price material, concentrated material and premix material according to the category, the full price material is composed of protein feed, energy feed, roughage and additive, the full price material sold on the market is mainly granular feed processed by machine, and part is puffed granular material, which can be directly used for feeding and can fully meet the nutritional needs of the feeding object.

[0003] Through the search, China patent discloses a kind of pig feed fermenter, authorized announcement number (CN217173718U), including fermentation tank and fermentation barrel, stirring rod is vertically arranged in the fermentation tank, probiotic open-air stirring fermentation is added in the fermentation tank, discharge pipe is arranged in the lower portion of the fermentation tank, a plurality of fermentation barrels are arranged in the lower portion of the discharge pipe, lactic acid bacteria feeding tank is arranged in the side of the fermentation tank, bacteria filling pipe is arranged below the lactic acid bacteria feeding tank, when fermentation barrel moves to the lower portion of the discharge pipe of fermentation tank, bacteria filling pipe is inserted into the bottom of fermentation barrel, filling is carried out in discharge pipe, while slowly pulling out bacteria filling pipe, after filling, cover, the patent technology can be extruded by extrusion block, air is extruded from the edge, then sealed by cover, fermentation is carried out, and finally pig feed suitable for pig taste is obtained.

[0004] But the above-mentioned device still has some shortcomings in actual use, the more obvious is that the above-mentioned fermenter is used to produce pig feed suitable for pig taste, probiotic is added in pig feed, but temperature monitoring function is not arranged in fermentation barrel, if the mixing temperature of probiotic is higher, the cell structure of probiotic will be damaged, so that it loses activity, if the mixing temperature is lower, probiotic will be in inactive state, so as to reduce the efficacy of probiotic, and only one type of probiotic can be stirred and mixed in the above-mentioned fermentation barrel at a time, different types of probiotic products cannot be mixed according to different growth stages of pigs. UTILITY MODEL CONTENT

[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a pig feed fermenter.

[0006] The utility model discloses a technical scheme is such: a pig feed fermenter, including the fermenting tank, the inside of fermenting tank is provided with three separate cavities, the inside rotation of fermenting tank is installed with the pivot, the outside equidistance fixed coupling of pivot has two stirring oar, the inner wall of separate cavity all is fixedly installed with temperature sensor, the inner wall of separate cavity all is fixedly installed with heating plate, the bottom of fermenting tank is provided with the supporting plate, the top fixed mounting of supporting plate has the controller.

[0007] Through the above technical scheme, by being equipped with three separate cavities in the fermenting tank, corresponding probiotics and pig feed ratio can be provided for pigs in different stages, and with the rotation of the pivot, the probiotics and pig feed prepared for pigs in different stages can be stirred and mixed simultaneously, without multiple operations, thereby improving the mixing and fermentation efficiency of pig feed and probiotics.

[0008] As a preferred implementation, one side of the fermenting tank is fixedly connected with a discharging box, the other side of the fermenting tank is fixedly connected with a liquid inlet cylinder, the inside of the discharging box is provided with a discharging assembly, the discharging assembly includes three storage cavities opened in the inside of the discharging box, and the bottom end of the inner wall of each storage cavity is embedded with a weighing sensor.

[0009] Through the above technical scheme, when reaching the preset weight, a signal is transmitted to the controller, and the electric telescopic rod is started by the controller.

[0010] As a preferred implementation, the discharging assembly further includes an electric telescopic rod fixedly installed on the outside of the discharging box and located at one side of the storage cavity, the piston rod of the electric telescopic rod extends into the inside of the storage cavity and is fixedly connected with a push plate, the inside of the discharging box and located at one side of the storage cavity are fixedly connected with a discharging port, and one end of the discharging port away from the discharging box extends into the inside of the fermenting tank.

[0011] Through the above technical scheme, by using the weighing sensor, the weight of the pig feed in the storage cavity can be monitored, and by the extension and retraction of the piston rod of the electric telescopic rod, the push plate can be pushed to slide in the storage cavity, and thus the pig feed in the storage cavity can be pushed into the fermenting tank.

[0012] As a preferred implementation, the inside of the liquid inlet cylinder is provided with a liquid discharging assembly, the liquid discharging assembly includes three liquid storage grooves opened in the inside of the liquid inlet cylinder, the left side of each liquid storage groove is fixedly connected with a discharge pipe, one end of each discharge pipe is fixedly installed with an electromagnetic valve, the outside of each discharge pipe is fixedly installed with a flow sensor, and one end of each discharge pipe away from the liquid inlet cylinder extends into the inside of the corresponding separate cavity.

[0013] Through the above technical scheme, by using the flow sensor, the amount of probiotic solution passing through the discharge pipe can be monitored.

[0014] As a preferred implementation, the top of the fermentation tank is fixedly provided with a driving motor, and the output shaft of the driving motor extends into the interior of the fermentation tank and is fixedly connected with the rotating shaft.

[0015] By adopting the above technical scheme, the rotation of the output shaft of the driving motor can drive the rotating shaft to rotate, thereby achieving power transmission.

[0016] As a preferred implementation, the front side of the fermentation tank is fixedly connected with three liquid discharge ports, and the rear side of the fermentation tank is fixedly connected with a liquid inlet pipe.

[0017] By adopting the above technical scheme, the mixed probiotic solution and pig feed can be discharged through the liquid discharge ports as soon as possible.

[0018] As a preferred implementation, the bottom of the fermentation tank is fixedly connected with support feet at equal intervals, and the support feet are fixedly connected with the support plates.

[0019] By adopting the above technical scheme, the support of the fermentation tank can be improved.

[0020] As a preferred implementation, the inside of the feeding box and one side of the storage cavity are both hingedly provided with a sealing door, and the outside of the liquid inlet cylinder is fixedly connected with three liquid injection ports.

[0021] By adopting the above technical scheme, the probiotic solution can be conveniently poured into the corresponding liquid storage groove.

[0022] Compared with the prior art, the advantages and positive effects of the utility model lie in,

[0023] 1. In the utility model, three separation cavities are arranged in the fermentation tank, which can provide corresponding probiotics and pig feed in different proportions for pigs in different stages. With the rotation of the rotating shaft, the probiotics and pig feed prepared for pigs in different stages can be stirred and mixed at the same time without multiple operations, thereby improving the mixing and fermentation efficiency of the pig feed and probiotics. Moreover, the fermentation temperature of the probiotics and pig feed can be monitored by the temperature sensor. When the temperature in the separation cavity is lower than the preset low temperature value, a signal will be transmitted to the controller outside, and the controller will control the heating plate to heat, so that the fermentation temperature is always around 37 degrees, thereby ensuring the activity of the probiotics in the fermentation process.

[0024] 2. In the utility model, the weight of the pig feed in the storage cavity can be monitored by the use of the weighing sensor. When the preset weight is reached, a signal will be transmitted to the controller, and the controller will drive the push plate to slide in the storage cavity, thereby pushing the pig feed in the storage cavity into the fermentation tank, thereby achieving the purpose of accurately weighing the pig feed.

[0025] 3. The utility model discloses a through the use of flow sensor, can monitor the probiotic solution amount that passes through the discharge pipe, when reaching the preset flow value of flow sensor, then will deliver information to the controller, and through the controller control solenoid valve closes, and then can realize the accurate discharge purpose of probiotic solution. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 Provide a kind of overall perspective view of pig feed fermenter for the utility model;

[0027] Figure 2 Provide a kind of rear view of pig feed fermenter for the utility model;

[0028] Figure 3 Provide a kind of sectional view of pig feed fermenter for the utility model;

[0029] Figure 4 Provide a kind of pig feed fermenter for the utility model; Figure 3 Enlarged view of A in the middle.

[0030] Legend: 1, fermentation tank;2, blanking box;3, liquid inlet cylinder;4, drive motor;5, controller;6, liquid storage tank;7, discharge pipe;8, solenoid valve;9, flow sensor;10, rotating shaft;11, stirring paddle;12, temperature sensor;13, separation cavity;14, heating plate;15, electric telescopic rod;16, push plate;17, weighing sensor;18, blanking port. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] REFERENCE Figures 1-4The utility model provides a kind of pig feed fermenter, including fermenter 1, three separate cavities 13 are opened in the inside of fermenter 1, rotating shaft 10 is rotatably installed in the inside of fermenter 1, the outside of rotating shaft 10 equidistantly fixedly connected with two stirring paddles 11, temperature sensor 12 is fixedly installed in the inner wall of separate cavity 13, heating plate 14 is fixedly installed in the inner wall of separate cavity 13, the bottom of fermenter 1 is provided with support plate, controller 5 is fixedly installed on the top of support plate, by being equipped with three separate cavities 13 in fermenter 1, different stages of pig can be provided with corresponding probiotics and pig feed ratio, with the rotation of rotating shaft 10, probiotics and pig feed prepared for different stages of pig can be stirred, mixed simultaneously, without multiple operations, to improve the mixing, fermentation efficiency of pig feed and probiotics, and by the action of temperature sensor 12, the fermentation temperature of probiotics and pig feed can be monitored, when the inside of separate cavity 13 is lower than preset low temperature value, signal will be transmitted to the outside controller 5, and heating plate 14 is heated by controller 5, to make fermentation temperature always be around thirty-seven degrees, to ensure the activity of probiotics in fermentation process.

[0033] Specifically, the side of the fermenter 1 is fixedly connected with the discharge box 2, the other side of the fermenter 1 is fixedly connected with the liquid inlet cylinder 3, the inside of the discharge box 2 is provided with a discharging assembly, the discharging assembly comprises three storage cavities opened in the inside of the discharge box 2, the bottom end of the inner wall of the storage cavity is embedded with a weighing sensor 17, the discharging assembly further comprises an electric telescopic rod 15 fixedly installed on the outside of the discharge box 2 and located on one side of the storage cavity, by the extension and retraction of the piston rod of the electric telescopic rod 15, the push plate 16 can be pushed to slide in the storage cavity, thereby the pig feed in the storage cavity can be pushed into the fermenter 1, and the accurate weighing of the weight of the pig feed can be realized, the piston rod of the electric telescopic rod 15 extends into the inside of the storage cavity and is fixedly connected with the push plate 16, by the use of the weighing sensor 17, the weight of the pig feed in the storage cavity can be monitored, when reaching the preset weight, the signal will be transmitted to the controller 5, and the electric telescopic rod 15 is started by the controller 5, the inside of the discharge box 2 and located on one side of the storage cavity are fixedly connected with a discharge port 18, one end of the discharge port 18 away from the discharge box 2 extends into the inside of the fermenter 1, the inside of the liquid inlet cylinder 3 is provided with a liquid discharge assembly, the liquid discharge assembly comprises three liquid storage grooves 6 opened in the inside of the liquid inlet cylinder 3, the left side of the liquid storage groove 6 is fixedly connected with a discharge pipe 7, one end of the discharge pipe 7 is fixedly installed with an electromagnetic valve 8, by the use of the flow sensor 9, the amount of probiotic solution passing through the discharge pipe 7 can be monitored, when reaching the preset flow value of the flow sensor 9, the information will be transmitted to the controller 5, and the electromagnetic valve 8 is closed by the controller 5, thereby the accurate discharge of the probiotic solution can be realized, the flow sensor 9 is fixedly installed on the outside of the discharge pipe 7, one end of the discharge pipe 7 away from the liquid inlet cylinder 3 extends into the inside of the corresponding separate cavity 13.

[0034] Specifically, the top of the fermentation tank 1 is fixedly installed with a driving motor 4, the output shaft of the driving motor 4 extends to the inside of the fermentation tank 1 and is fixedly connected with the rotating shaft 10, through the rotation of the output shaft of the driving motor 4, the rotating shaft 10 can be driven to rotate, so as to realize the transmission of power, the front side of the fermentation tank 1 is fixedly connected with three liquid outlets, the mixed probiotic solution and pig feed can be discharged through the liquid outlet as soon as possible, the rear side of the fermentation tank 1 is fixedly connected with a liquid inlet pipe, so as to transport external water into the fermentation tank 1 through the liquid inlet pipe, the bottom of the fermentation tank 1 is fixedly connected with support feet at equal intervals, the support feet are fixedly connected with the support plate, which can improve the supportability of the fermentation tank 1, the inside of the discharge box 2 and one side of the storage cavity are hingedly connected with sealing doors, so as to take out the excess pig feed by the staff, the outside of the liquid inlet cylinder 3 is fixedly connected with three liquid injection ports, which is convenient for pouring the probiotic solution into the corresponding liquid storage groove 6.

[0035] Working principle: first, three separation cavities 13 are arranged in the fermentation tank 1, which can provide corresponding probiotics and pig feed ratio for pigs at different stages, then the staff can pour the probiotic solution into the corresponding liquid storage groove 6 through the liquid injection port, at the same time, open the sealing door and pour the pig feed prepared for pigs at different stages into the corresponding storage cavity, the weight of the pig feed in the storage cavity can be monitored by using the weighing sensor 17, when the preset weight is reached, the signal will be transmitted to the controller 5, and the electric telescopic rod 15 is started by the controller 5, through the extension and retraction of the piston rod of the electric telescopic rod 15, the push plate 16 can slide in the storage cavity, and then the pig feed in the storage cavity can be pushed into the fermentation tank 1, so as to realize the purpose of accurate weighing of the pig feed, and when the flow of the probiotic solution through the discharge pipe 7 reaches the preset flow value of the flow sensor 9, the information will be transmitted to the controller 5, and the electromagnetic valve 8 is closed by the controller 5, so as to realize the purpose of accurate discharge of the probiotic solution;

[0036] Then, the controller 5 controls the driving motor 4 to start, and with the rotation of the rotating shaft 10, the probiotics and pig feed prepared for pigs at different stages can be stirred and mixed at the same time, without the need for multiple operations, so as to improve the mixing and fermentation efficiency of the pig feed and probiotics, and through the action of the temperature sensor 12, the fermentation temperature of the probiotics and pig feed can be monitored, when the temperature in the separation cavity 13 is lower than the preset low temperature value, the signal will be transmitted to the controller 5 outside, and the heating plate 14 is heated by the controller 5, so that the fermentation temperature is always around thirty-seven degrees, so as to ensure the activity of probiotics in the fermentation process.

[0037] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation" "is provided with" "connection" and the like, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integral connection;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication, for the ordinary skill in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific situation.

[0038] The above only for the preferred embodiment of the present application, and is not used to limit the present application, although the present application is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A pig feed fermenter comprising a fermentation tank (1), characterised in that: The inside of the fermentation tank (1) is provided with three separate cavities (13), the inside of the fermentation tank (1) is rotatably connected with a rotating shaft (10), the outer side of the rotating shaft (10) is equidistantly connected with two stirring paddles (11), the inner wall of the separate cavity (13) is fixedly connected with a temperature sensor (12), the inner wall of the separate cavity (13) is fixedly connected with a heating plate (14), the bottom of the fermentation tank (1) is provided with a support plate, and the top of the support plate is fixedly connected with a controller (5).

2. A pig feed fermenter as claimed in claim 1, characterised in that: The side of the fermentation tank (1) is fixedly connected with a discharging box (2), the other side of the fermentation tank (1) is fixedly connected with a liquid inlet cylinder (3), the inside of the discharging box (2) is provided with a discharging assembly, and the discharging assembly comprises three storage cavities formed in the inside of the discharging box (2), and the bottom of the inner wall of the storage cavity is embedded with a weighing sensor (17).

3. A pig feed fermenter as claimed in claim 2, characterised in that: The discharging assembly further comprises an electric telescopic rod (15) fixedly installed on the outside of the discharging box (2) and located on one side of the storage cavity, the piston rod of the electric telescopic rod (15) extends into the inside of the storage cavity and is fixedly connected with a push plate (16), the inside of the discharging box (2) and located on one side of the storage cavity is fixedly connected with a discharging port (18), and the end, away from the discharging box (2), of the discharging port (18) extends into the inside of the fermentation tank (1).

4. A pig feed fermenter as claimed in claim 2, characterised in that: The inside of the liquid inlet cylinder (3) is provided with a liquid discharging assembly, the liquid discharging assembly comprises three liquid storage grooves (6) formed in the inside of the liquid inlet cylinder (3), the left side of the liquid storage groove (6) is fixedly connected with a discharge pipe (7), one end of the discharge pipe (7) is fixedly connected with an electromagnetic valve (8), the outer side of the discharge pipe (7) is fixedly connected with a flow sensor (9), and the end, away from the liquid inlet cylinder (3), of the discharge pipe (7) extends into the inside of the corresponding separate cavity (13).

5. The pig feed fermenter according to claim 1, characterized in that: The top of the fermentation tank (1) is fixedly connected with a driving motor (4), the output shaft of the driving motor (4) extends into the inside of the fermentation tank (1) and is fixedly connected with the rotating shaft (10).

6. A pig feed fermenter as claimed in claim 1, wherein: The front side of the fermentation tank (1) is fixedly connected with three liquid discharge ports, and the rear side of the fermentation tank (1) is fixedly connected with a liquid inlet pipe.

7. The pig feed fermenter according to claim 1, characterized in that: The bottom of the fermentation tank (1) is equidistantly fixedly connected with support feet, and the support feet are fixedly connected with the support plate.

8. A pig feed fermenter as claimed in claim 2, characterised in that: The inside of the discharging box (2) and located on one side of the storage cavity is hingedly connected with a sealing door, and the outside of the liquid inlet cylinder (3) is fixedly connected with three liquid injection ports.

Citation Information

Patent Citations

  • Pig feed fermenter

    CN217173718U