Steel carburizing heat treatment device
By designing an automated moving seat and lifting components, the problem of high-intensity work caused by manual handling of heat treatment racks in existing technologies has been solved, thereby improving heat treatment efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WENZHOU FUAIRUI METAL TECHNOLOGY CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-10
AI Technical Summary
The existing steel carburizing heat treatment equipment requires manual handling of the heat treatment racks during operation, which increases the workload of operators and results in low heat treatment efficiency.
A steel carburizing heat treatment device was designed, comprising a movable seat, a lifting assembly, and a moving assembly. The device uses a motor to drive a threaded rod and a lead screw to automate the handling and movement of the heat treatment rack, reducing manual operation.
The automated handling of heat treatment racks has been achieved, reducing the burden on operators and improving the efficiency of carburizing heat treatment.
Smart Images

Figure CN224105914U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to carburizing heat treatment technical field, especially relate to a steel carburizing heat treatment device. BACKGROUND
[0002] Carburizing is a kind of metal surface treatment, and low carbon steel or low alloy steel is mostly used for carburizing, and the specific method is to place the workpiece into active carburizing medium, heat to 900-950 degrees Celsius single-phase austenite zone, keep warm for enough time, then make active carbon atoms decomposed from carburizing medium penetrate into the surface layer of steel, so as to obtain high-carbon surface layer and keep the original composition in the core.
[0003] The utility model discloses a kind of steel carburizing heat treatment devices, including processing machine table and the carburizing heat treatment box of being set in the top of processing machine table, the conveying bottom support of left and right extension setting is equipped in the carburizing heat treatment box, the left and right two side end surfaces of the carburizing heat treatment box are opened with opening slot, the top wall of the opening slot is penetrated with the barrier plate of up and down extension setting, the upper of the carburizing heat treatment box is equipped with limit board, the left and right sides of the limit board are equipped with the lifting drive mechanism of left and right symmetry setting, the left side of the carburizing heat treatment box is equipped with drive mechanism for controlling the conveying bottom support left and right movement and front and back symmetry setting, the device operation control is simple and convenient, and production efficiency is greatly improved.
[0004] But the above-mentioned utility model still has some deficiencies:
[0005] The above-mentioned utility model patent is placed in the positioning placing groove in the process of using, so that the heat treatment rack for placing steel is placed, in order to conveying bottom support drive heat treatment rack enters carburizing heat treatment box and carries out carburizing operation, and operator needs to put steel into heat treatment rack in advance, then heat treatment rack is moved to conveying bottom support, after heat treatment, manually move from conveying bottom support, increase the working strength of operator, and heat treatment efficiency is low. UTILITY MODEL CONTENTS
[0006] The utility model provides a kind of steel carburizing heat treatment device, to solve the problems mentioned in the above background technique.
[0007] The utility model discloses a kind of steel carburizing heat treatment devices, including processing table, the top of the processing table is slidably provided with moving seat, the top of the moving seat is penetrated and is opened with bottom groove along its moving direction, the inner wall of the bottom groove is installed with several rollers along the moving direction of the moving seat by connecting rod side by side, the top of the moving seat and the two sides of the bottom groove are both opened with limiting slot, the limiting block is rotatably installed in the limiting slot by limiting rod, the central position of the top of the processing table and above the moving seat are installed with processing box, the side wall of the moving seat is connected with moving assembly, the left and right sides of the processing table are both provided with lifting assembly.
[0008] Preferably, the lifting assembly includes a lifting platform, which is opposite to the processing table in the horizontal direction. Threaded rods are screwed to the four corner positions of the lifting platform. The bottom ends of the threaded rods are connected to motor two.
[0009] Preferably, an installation groove is opened at the top of the lifting platform. Several movable cylinders are installed on the inner wall of the installation groove by fixing rods side by side along the moving direction of the moving seat.
[0010] Preferably, the moving assembly includes a lead screw. One end of the lead screw is rotatably installed on the side wall of the processing box. The other end of the lead screw is connected to the output shaft end of motor one. The side wall of the lead screw is fixedly connected to the side wall of the moving seat through a lead screw nut.
[0011] Preferably, a trapezoidal block is arranged on the side of the lifting platform away from the processing table. A placing groove is opened at the top of the trapezoidal block along the inclined direction. An auxiliary cylinder is installed on the inner wall of the placing groove along the inclined direction of the top of the trapezoidal block through a mounting rod.
[0012] Preferably, a mounting bracket is installed at the top of the processing box. An electric lifting rod is oppositely installed on the mounting bracket. A closing door is connected to the telescopic end of the electric lifting rod. The closing door penetrates the top of the processing box and extends into the processing box.
[0013] Preferably, an empty area is left below the closing door and in the bottom groove. An empty groove is opened at the top of the moving seat on both sides of the empty area.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] Motor two controls the rotation of the corresponding threaded rods, so that the lifting platform can drive the heat treatment shelf to move in the vertical direction. In this way, the heat treatment shelf is transported above the moving seat, which facilitates subsequent heat treatment operations and reduces the burden on the operator.
[0016] The movable cylinder and the roller are arranged on the lifting platform and the moving seat respectively, so that the heat treatment storage rack is conveniently pushed to move on the lifting platform and the moving seat, and the burden of the operator is further reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a front view schematic diagram of the utility model;
[0018] Figure 2 It is a top view schematic diagram of the utility model;
[0019] Figure 3 It is an enlarged schematic diagram of A in the utility model; Figure 2
[0020] In the drawing:
[0021] 1, processing table; 2, moving seat; 3, bottom groove; 4, connecting rod; 5, roller; 6, processing box; 7, moving assembly; 71, screw rod; 72, motor one; 73, nut; 8, lifting assembly; 81, lifting platform; 82, threaded rod; 83, motor two; 84, mounting groove; 85, fixed rod; 86, movable cylinder; 9, limiting groove; 10, limiting rod; 11, limiting block; 12, vacant area; 13, empty groove; 14, trapezoidal block; 15, placing groove; 16, mounting rod; 17, auxiliary cylinder; 18, mounting frame; 19, electric lifting rod; 20, closed door. DETAILED DESCRIPTION
[0022] The technical solutions of the utility model will be described clearly and completely below in combination with the drawings, and obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.
[0023] The components of the embodiments of the utility model generally described and shown in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model.
[0024] Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled person in the art without making creative efforts belong to the scope of protection of the utility model.
[0025] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the utility model, it needs to explain, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0027] Please refer to Figures 1-3 The utility model provides a technical scheme: a steel carburizing heat treatment device, including processing table 1, the top of processing table 1 is slidably arranged with mobile seat 2, the top of mobile seat 2 is along its moving direction and is penetrated and is opened with bottom groove 3, and the inner wall of bottom groove 3 is installed with several rollers 5 through connecting rod 4 along the moving direction of mobile seat 2, the top of mobile seat 2 and the both sides of bottom groove 3 are both provided with limiting groove 9, and limiting block 11 is rotatably installed in limiting groove 9 through limiting rod 10, the central position of the top of processing table 1 and the above of mobile seat 2 are installed with processing box 6, and the side wall of mobile seat 2 is connected with mobile assembly 7, and the left and right sides of processing table 1 are both provided with lifting assembly 8.
[0028] Specifically, the heat treatment rack just put needs to be driven to rise to the place where it is flush with mobile seat 2 by lifting assembly 8 to facilitate the heat treatment rack to be sent to mobile seat 2, under the action of mobile seat 2, the heat treatment rack is sent to processing box 6 to carry out carburizing heat treatment operation.
[0029] It should be noted that two heat treatment rack placing areas are arranged on mobile seat 2, one of the placing areas is placed with a heat treatment rack, and when the heat treatment rack is sent to processing box 6 for heat treatment, another placing area is placed with a new heat treatment rack outside processing box 6, when the heat treatment in processing box 6 is finished and the heat treatment rack is pulled out from processing box 6, another heat treatment rack will be sent to processing box 6 for a new round of heat treatment, improving the carburizing heat treatment efficiency of steel.
[0030] A plurality of connecting rods 4 are fixedly connected on the front and rear side walls of the bottom groove 3 in parallel, and a roller 5 is sleeved on the side wall of each connecting rod 4. The arrangement of the roller 5 facilitates the operator to push the heat treatment shelf from the lifting table 81 to the moving seat 2, thereby reducing the work burden of the operator.
[0031] A limiting rod 10 is fixedly connected on the inner wall of the limiting groove 9, and a limiting block 11 is rotatably installed on the side wall of the limiting rod 10. When the heat treatment shelf slides to the placement area, the limiting block 11 rotates from the limiting groove 9 to the bottom groove 3 to limit the heat treatment shelf placed on the roller 5, thereby avoiding the instability caused by the sliding of the heat treatment shelf when the moving seat 2 drives the heat treatment shelf to move.
[0032] Further, the lifting assembly 8 comprises a lifting table 81 which is opposite to the processing table 1 in the horizontal direction. Threaded rods 82 are screwed at the four corner positions of the lifting table 81, and motors two 83 are connected to the bottom ends of the threaded rods 82.
[0033] Further, the top of the lifting table 81 is provided with a mounting groove 84, and a plurality of movable cylinders 86 are installed in parallel on the inner wall of the mounting groove 84 along the moving direction of the moving seat 2 through a fixing rod 85.
[0034] Specifically, one motor two 83 is connected to the bottom of each threaded rod 82, and the four motors two 83 are linked to operate through a synchronous controller to ensure synchronous operation to drive the threaded rods 82 to rotate to drive the lifting table 81 to move in the vertical direction.
[0035] A plurality of fixing rods 85 are fixedly connected in parallel on the inner wall of the mounting groove 84, and a movable cylinder 86 is sleeved on the side wall of each fixing rod 85 to facilitate the operator to push the heat treatment shelf on the lifting table 81 to the roller 5.
[0036] Further, the moving assembly 7 comprises a lead screw 71 which is rotatably installed at one end on the side wall of the processing box 6 and connected at the other end to the output shaft end of a motor one 72. The side wall of the lead screw 71 is fixedly connected with the side wall of the moving seat 2 through a nut 73.
[0037] Specifically, the motor one 72 controls the rotation of the lead screw 71 to drive the nut 73 to move the moving seat 2 in the horizontal direction to drive the heat treatment shelf to enter and exit the processing box 6.
[0038] Further, a trapezoidal block 14 is arranged on the side of the lifting table 81 away from the processing table 1. A placement groove 15 is formed on the top of the trapezoidal block 14 along the inclined direction, and an auxiliary cylinder 17 is installed on the inner wall of the placement groove 15 along the inclined direction of the top of the trapezoidal block 14 through a mounting rod 16.
[0039] Specific is, the inner wall of the placing groove 15 is fixed with a plurality of installation rods 16 along the inclined direction of the top of the trapezoidal block 14, and the side wall of each installation rod 16 is sleeved with an auxiliary cylinder 17. The trapezoidal block 14 and the auxiliary cylinder 17 are arranged, so that the operator can place the heat treatment rack on the trapezoidal block 14 on the ground and slide to the lifting platform 81 along the auxiliary cylinder 17, facilitating subsequent carrying.
[0040] Further, the top of the processing box 6 is provided with a mounting frame 18, and a motor-driven lifting rod 19 is oppositely mounted on the mounting frame 18. The telescopic end of the motor-driven lifting rod 19 is connected with a closing door 20, and the closing door 20 penetrates the top of the processing box 6 and extends into the processing box 6.
[0041] Further, the bottom of the closing door 20 is provided with an empty area 12 in the bottom groove 3, and the top of the moving seat 2 is provided with an empty groove 13 on both sides of the empty area 12.
[0042] Specifically, the telescopic end of the motor-driven lifting rod 19 controls the closing door 20 to move in the vertical direction to open or close the passage of the processing box 6.
[0043] The empty area 12 and the empty groove 13 are arranged, so that the passage of the processing box 6 can be completely closed by the closing door 20, so that a large gap is not formed between the closing door 20 and the moving seat 2 during the falling process due to the existence of the roller 5, and the efficiency of heat treatment is reduced.
[0044] In addition, the processing table 1 is also provided with a battery and a control button, and the battery supplies power to the driving device (motor and motor-driven lifting rod 19) of the device, and the control button is used to control the driving device of the device to work.
[0045] The working principle and use process of the utility model: after the utility model is installed, the operator places the heat treatment rack with steel materials on the trapezoidal block 14, and slides the heat treatment rack to the lifting platform 81 by means of the auxiliary cylinder 17, and the motor 2 83 controls the corresponding threaded rod 82 to rotate, so that the lifting platform 81 drives the heat treatment rack to move upwards to the position where the moving seat 2 is flush.
[0046] The operator pushes the heat treatment rack from the lifting platform 81 to the moving seat 2 by means of the movable cylinder 86 and the roller 5, and rotates the limiting block 11 from the limiting groove 9 to the bottom groove 3 to limit the heat treatment rack placed on the roller 5, so that the heat treatment rack does not slide and is unstable when the moving seat 2 drives the heat treatment rack to move.
[0047] The motor 72 controls the rotation of the screw rod 71 to drive the nut 73 to move the moving base 2 in the horizontal direction, so as to drive the heat treatment rack into the processing box 6, and the telescopic end of the electric lifting rod 19 controls the downward movement of the closing door 20 to close the passage of the processing box 6, so as to perform the heat treatment operation.
[0048] During the heat treatment, the operator places another heat treatment rack with steel materials on the moving base 2 at the placement area outside the processing box 6 through the above steps, so that when the heat treatment in the processing box 6 is completed and the heat treatment rack is removed from the processing box 6, the other heat treatment rack is simultaneously sent into the processing box 6 for a new round of heat treatment, thereby improving the carburizing heat treatment efficiency of the steel materials.
[0049] The above only describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A steel carburizing heat treatment apparatus, characterized in that: The machine includes a processing table, a movable seat slidably mounted on the top of the processing table, a bottom groove extending through the top of the movable seat along its moving direction, several rollers mounted side-by-side on the inner wall of the bottom groove along the moving direction of the movable seat via connecting rods, limit grooves being formed on the top of the movable seat and on both sides of the bottom groove, limit blocks being rotatably mounted in the limit grooves via limit rods, a processing box being mounted at the center of the top of the processing table and above the movable seat, a moving component being connected to the side wall of the movable seat, and lifting components being provided on both the left and right sides of the processing table.
2. The steel carburizing heat treatment apparatus as described in claim 1, characterized in that: The lifting assembly includes a lifting platform, which is horizontally connected to the processing table. Threaded rods are screwed to the four corners of the lifting platform, and a motor is connected to the bottom end of each threaded rod.
3. The steel carburizing heat treatment apparatus as described in claim 2, characterized in that: The top of the lifting platform is provided with an installation groove, and several movable cylinders are installed side by side on the inner wall of the installation groove along the moving direction of the movable seat via fixed rods.
4. The steel carburizing heat treatment apparatus as described in claim 1, characterized in that: The moving component includes a lead screw, one end of which is rotatably mounted on the side wall of the processing box, and the other end of which is connected to the output shaft of a motor. The side wall of the lead screw is fixedly connected to the side wall of the moving seat through a nut.
5. The steel carburizing heat treatment apparatus as described in claim 3, characterized in that: A trapezoidal block is provided on the side of the lifting platform away from the processing table. A placement groove is opened on the top of the trapezoidal block along the inclined direction. An auxiliary cylinder is installed on the inner wall of the placement groove along the inclined direction of the top of the trapezoidal block and through a mounting rod.
6. The steel carburizing heat treatment apparatus as described in claim 1, characterized in that: A mounting frame is installed on the top of the processing box, and an electric lifting rod is mounted on the mounting frame. The telescopic end of the electric lifting rod is connected to a closed door, which passes through the top of the processing box and extends into the processing box.
7. The steel carburizing heat treatment apparatus as described in claim 6, characterized in that: A void area is left directly below the closed door and in the bottom groove, and void grooves are opened on both sides of the void area and on the top of the movable seat.
Citation Information
Patent Citations
Steel carburizing heat treatment device
CN221663000U