Automatic braiding equipment for wire braided layer

By simplifying the drive mechanism and replacement mechanism, the high cost and cumbersome coil replacement problems of wire braiding equipment are solved, realizing efficient and low-cost coil rotation and rapid replacement, thereby improving production efficiency and intelligence.

CN224106052UActive Publication Date: 2026-04-10KABLE-X TECH (SU ZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing automated braiding equipment for wire braiding layers has a complex drive structure, high operating costs, and cumbersome and time-consuming coil replacement.

Method used

A simplified drive mechanism is adopted, in which a motor drives a gear system to rotate multiple driven gears, and combined with a replacement mechanism, it enables quick coil disassembly and installation.

Benefits of technology

It reduced equipment operating costs, simplified the coil replacement process, and improved production efficiency and the level of equipment intelligence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic braiding equipment for a wire braided layer, which relates to the technical field of braiding equipment and comprises a mounting platform, support frames are fixedly connected to two sides of the bottom of the mounting platform, a transmission bin is fixedly connected to the top of the mounting platform, and a support cylinder is fixedly connected to the top of the transmission bin. A motor is fixedly connected to the bottom of the transmission bin, a driving gear is fixedly connected to the top end of a power output shaft of the motor, driven gears are rotatably connected to the periphery of the bottom of an inner cavity of the transmission bin, the driven gears are evenly distributed, and the driven gears are connected with the driving gear in an engaged mode. Mounting plates are arranged above the mounting platform, and the mounting plates are uniformly distributed, the automatic braiding equipment for the wire braided layer is reasonable in structural design, the use cost of the braiding equipment is reduced, a coil with used wires can be quickly detached from the device, and the replaced coil can be quickly mounted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to braiding equipment technical field, concretely is a wire braid automatic braiding equipment. BACKGROUND

[0002] Wire braid automatic braiding equipment is a kind of efficient, accurate industrial automation equipment, and it is designed for the braiding layer processing of cable, optical fiber and other wires, and the equipment automatically completes the feeding, braiding, winding and other processes of braiding material through advanced mechanical structure and numerical control system, supports multiple braiding processes (such as cross braiding, spiral braiding, etc.), and can adjust braiding density and angle according to wire specifications, and its core advantage lies in improving production efficiency (5-10 times faster than traditional manual braiding), ensuring product consistency, reducing labor costs, and the equipment is usually equipped with tension control, broken wire detection and real-time monitoring system, which is a key equipment for intelligent upgrading of wire manufacturing industry.

[0003] The existing wire braid automatic braiding equipment is relatively complex in the driving structure for rotating the coil to braid the wire during operation, multiple driving motors are needed to rotate the coil to braid the wire, which increases the use cost of the braiding equipment, and the installation structure of the existing wire braid automatic braiding equipment is relatively complicated, when the wire on the coil is used up and the coil needs to be replaced, a certain amount of time is needed to disassemble and replace the coil, therefore, a new technical scheme needs to be designed to solve the problem. UTILITY MODEL CONTENTS

[0004] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled persons in the art without creative labor belong to the scope of protection of the utility model.

[0005] To achieve the above object, the utility model provides the following technical scheme: A wire braiding layer automation weaving equipment, including installation platform, both sides of the bottom of installation platform are fixedly connected with support frame, the top of installation platform is fixedly connected with transmission bin, the top of transmission bin is fixedly connected with support cylinder, the bottom of transmission bin is fixedly connected with motor, the top of power output shaft of motor is fixedly connected with drive gear, the bottom of the inner chamber of transmission bin is rotatably connected with driven gear, and the driven gear is evenly distributed, the driven gear is meshed with the drive gear, the top of installation platform is provided with mounting plate, and the mounting plate is evenly distributed, both sides of the top of mounting plate are fixedly connected with mounting seat, the inside of mounting seat is opened with mounting groove, the inner chamber of mounting groove is inlayed with extrusion spring, the top of extrusion spring is fixedly connected with extrusion plate, the top of the inner chamber of mounting seat is opened with limit clamping groove, both sides of the top of mounting seat are opened with through groove.

[0006] Preferably, the top of the transmission bin is fixedly connected with a support cylinder, the bottom of the transmission bin is fixedly connected with a motor, the bottom of the motor penetrates the installation platform and extends to the bottom of the installation platform, and the top of the power output shaft of the motor penetrates the transmission bin and extends to the inner chamber of the transmission bin.

[0007] Preferably, the bottom of the motor penetrates the installation platform and extends to the bottom of the installation platform, and the top of the power output shaft of the motor penetrates the transmission bin and extends to the inner chamber of the transmission bin.

[0008] Preferably, the top of the driven gear is fixedly connected with a connecting rod, the top of the connecting rod penetrates the transmission bin and extends to the top of the transmission bin, and the top of the connecting rod is fixedly connected with the mounting plate.

[0009] Preferably, the top of the mounting seat is inserted with a wire cylinder, the bottom of the wire cylinder penetrates the mounting seat and extends to the inner chamber of the mounting seat, the bottom of the wire cylinder is in contact with the extrusion plate, two clamping rods are fixedly connected to the outer side of the wire cylinder, and the clamping rods are clamped with the limit clamping grooves.

[0010] Compared with the prior art, the utility model has the beneficial effects that:

[0011] 1. The wire braiding layer automation weaving equipment drives the drive gear to drive multiple driven gears to rotate through the motor on the driving mechanism when the wire braiding layer automation weaving equipment is running, so that the coil connected with the driven gear rotates to weave the wire, thereby reducing the use cost of the weaving equipment.

[0012] 2. The wire braiding layer automatic braiding equipment, when the wire on the coil is used up and the coil needs to be replaced, the coil with used wire can be quickly detached from the device through the replacement mechanism, and the replaced coil can be quickly installed through the replacement mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 A front view of a wire braiding layer automatic braiding equipment according to the present application is shown in the figure.

[0014] Figure 2 A front view of a drive mechanism of a wire braiding layer automatic braiding equipment according to the present application is shown in the figure.

[0015] Figure 3 A bottom view of a drive mechanism of a wire braiding layer automatic braiding equipment according to the present application is shown in the figure.

[0016] Figure 4 A front view of a replacement mechanism of a wire braiding layer automatic braiding equipment according to the present application is shown in the figure.

[0017] Figure 5 A front view of a replacement mechanism of a wire braiding layer automatic braiding equipment according to the present application is shown in the figure.

[0018] In the figure: 100, mounting platform; 110, support frame; 120, transmission bin; 121, support cylinder; 130, motor; 131, drive gear; 140, driven gear; 150, connecting rod; 200, mounting plate; 210, mounting seat; 220, mounting groove; 221, extrusion spring; 222, extrusion plate; 230, limiting clamping groove; 240, through slot; 250, wire cylinder; 251, clamping rod. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0020] Embodiment 1: Please refer to Figures 1-5The utility model provides a kind of wire braiding layer automation weaving equipment, including installation platform 100, the bottom both sides of installation platform 100 are fixedly connected with support frame 110, the top of installation platform 100 is fixedly connected with transmission bin 120, the top of transmission bin 120 is fixedly connected with support cylinder 121, the bottom of transmission bin 120 is fixedly connected with motor 130, the bottom of motor 130 is penetrated installation platform 100 and extends to the bottom of installation platform 100, the top end of the power output shaft of motor 130 is penetrated transmission bin 120 and extends to the inner chamber of transmission bin 120, the top end of the power output shaft of motor 130 is fixedly connected with drive gear 131, the inner chamber bottom of transmission bin 120 is rotatably connected with driven gear 140, and driven gear 140 is evenly distributed, driven gear 140 is engagedly connected with drive gear 131, the top of driven gear 140 is fixedly connected with connecting rod 150, the top end of connecting rod 150 is penetrated transmission bin 120 and extends to the top of transmission bin 120, and the top end of connecting rod 150 is fixedly connected with mounting plate 200.

[0021] Specifically, by starting motor 130 drives drive gear 131 to rotate, so that drive gear 131 drives the rotation of the plurality of driven gears 140 engagedly connected with it, so that the connecting rod 150 installed on the top of driven gear 140 rotates, so that the mounting plate 200 installed on the top end of connecting rod 150 rotates following the rotation of connecting rod 150, so that the coil on the two sides of mounting seat 210 installed on the top of mounting plate 200 rotates following the rotation of mounting plate 200.

[0022] Embodiment 2: please refer to Figures 1-5 , the top of installation platform 100 is provided with mounting plate 200, and mounting plate 200 is evenly distributed, the top of mounting plate 200 is fixedly connected with mounting seat 210 on both sides, mounting groove 220 is opened in the inside of mounting seat 210, extrusion spring 221 is embedded in the inner chamber of mounting groove 220, the top end of extrusion spring 221 is fixedly connected with extrusion plate 222, limit clamping groove 230 is opened on both sides of the inner chamber top of mounting seat 210, through slot 240 is opened on both sides of the top of mounting seat 210, wire cylinder 250 is inserted into the top end of mounting seat 210, the bottom end of wire cylinder 250 is penetrated mounting seat 210 and extends to the inner chamber of mounting seat 210, and the bottom end of wire cylinder 250 is in contact with extrusion plate 222, two clamping rods 251 are fixedly connected on the outside of wire cylinder 250, and clamping rod 251 is clamped with limit clamping groove 230.

[0023] Specifically, when disassembling the coil, the coil is pressed downward to extrude the extrusion plate 222 at the bottom, so that the extrusion spring 221 at the bottom of the extrusion plate 222 is deformed and shrinks, and the clamping rods 251 on both sides of the coil are separated from the inside of the limiting clamping groove 230. Then the coil is rotated, so that the positions of the clamping rods 251 on both sides of the coil coincide with the positions of the through grooves 240. Then the coil is pulled up, so that the clamping rods 251 on both sides of the coil move to the outside of the mounting seat 210 through the through grooves 240, and the disassembly of the coil is completed. When installing the coil, the clamping rods 251 on both sides of the coil are aligned with the through grooves 240, and the coil is inserted into the mounting seat 210, so that the coil extrudes the extrusion plate 222, and the extrusion spring 221 at the bottom of the extrusion plate 222 is deformed and shrinks. Then the clamping rods 251 on both sides of the coil are rotated to coincide with the positions of the limiting clamping grooves. Then the extrusion of the coil is cancelled, the extruded extrusion spring 221 is reset to push the extrusion plate 222 to press the coil, the clamping rods 251 on both sides of the coil are clamped with the limiting clamping groove 230 to fix the position of the coil, and the installation of the coil is completed.

[0024] Working principle: the motor 130 is started to drive the driving gear 131 to rotate, so that the driving gear 131 drives a plurality of driven gears 140 meshing connected with it to rotate, so that the connecting rod 150 installed at the top of the driven gear 140 rotates, so that the mounting plate 200 installed at the top of the connecting rod 150 rotates with the rotation of the connecting rod 150, so that the coils installed on the two mounting seats 210 on both sides of the mounting plate 200 rotate with the rotation of the mounting plate 200.

[0025] When disassembling the coil, the coil is pressed downward to extrude the extrusion plate 222 at the bottom, so that the extrusion spring 221 at the bottom of the extrusion plate 222 is deformed and shrinks, and the clamping rods 251 on both sides of the coil are separated from the inside of the limiting clamping groove 230. Then the coil is rotated, so that the positions of the clamping rods 251 on both sides of the coil coincide with the positions of the through grooves 240. Then the coil is pulled up, so that the clamping rods 251 on both sides of the coil move to the outside of the mounting seat 210 through the through grooves 240, and the disassembly of the coil is completed. When installing the coil, the clamping rods 251 on both sides of the coil are aligned with the through grooves 240, and the coil is inserted into the mounting seat 210, so that the coil extrudes the extrusion plate 222, and the extrusion spring 221 at the bottom of the extrusion plate 222 is deformed and shrinks. Then the clamping rods 251 on both sides of the coil are rotated to coincide with the positions of the limiting clamping grooves. Then the extrusion of the coil is cancelled, the extruded extrusion spring 221 is reset to push the extrusion plate 222 to press the coil, the clamping rods 251 on both sides of the coil are clamped with the limiting clamping groove 230 to fix the position of the coil, and the installation of the coil is completed.

[0026] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. An automated braiding apparatus for braiding wire braid layers, comprising a mounting platform (100), characterized in that, The bottom of the installation platform (100) is fixedly connected with support frames (110), the top of the installation platform (100) is fixedly connected with a transmission bin (120), the top of the transmission bin (120) is fixedly connected with a support cylinder (121), the bottom of the transmission bin (120) is fixedly connected with a motor (130), the power output shaft top of the motor (130) is fixedly connected with a drive gear (131), the inner cavity bottom of the transmission bin (120) is rotatably connected with driven gears (140), and the driven gears (140) are evenly distributed, and the driven gears (140) are meshedly connected with the drive gear (131). The top of the installation platform (100) is provided with installation plates (200), and the installation plates (200) are evenly distributed, the top of the installation plate (200) is fixedly connected with mounting seats (210), the inside of the mounting seat (210) is provided with a mounting groove (220), the inner cavity of the mounting groove (220) is embedded with an extrusion spring (221), the top of the extrusion spring (221) is fixedly connected with an extrusion plate (222), the inner cavity top of the mounting seat (210) is provided with limiting clamping grooves (230), and the top of the mounting seat (210) is provided with penetrating grooves (240).

2. An automated wire braid layer braiding apparatus as claimed in claim 1, wherein, The bottom of the motor (130) penetrates the installation platform (100) and extends to the bottom of the installation platform (100), and the power output shaft top of the motor (130) penetrates the transmission bin (120) and extends to the inner cavity of the transmission bin (120).

3. An automated wire braid layer braiding apparatus as claimed in claim 2, wherein, The top of the driven gear (140) is fixedly connected with a connecting rod (150), the top of the connecting rod (150) penetrates the transmission bin (120) and extends to the top of the transmission bin (120), and the top of the connecting rod (150) is fixedly connected with the installation plate (200).

4. An automated wire braid layer braiding apparatus as defined in claim 3, wherein, The top of the mounting seat (210) is inserted with a wire cylinder (250), the bottom of the wire cylinder (250) penetrates the mounting seat (210) and extends to the inner cavity of the mounting seat (210), and the bottom of the wire cylinder (250) is in contact with the extrusion plate (222), the outer side of the wire cylinder (250) is fixedly connected with two clamping rods (251), and the clamping rod (251) is clamped with the limiting clamping groove (230).