Surface roughening device for crepe de-chine fabric
By combining electrostatic adsorption rollers and auxiliary adsorption rollers with a wiping and cleaning component, the problem of rough fabric surface caused by double crepe fabric cleaning devices is solved, achieving a highly efficient and non-damaging cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-10
AI Technical Summary
Existing de-roughening devices for crepe fabrics, which rely on friction for cleaning, tend to cause roughness on the fabric surface, affecting processing quality and resulting in poor cleaning performance.
The system uses an electrostatic adsorption roller and an auxiliary adsorption roller in conjunction with a wiping and cleaning component. By combining electrostatic adsorption with a moist cleaning belt, friction is reduced, and impurities and fibers on the fabric surface are efficiently cleaned.
It reduces friction on the fabric surface, improves cleaning effect, and ensures the cleanliness and quality of the fabric surface, making it suitable for efficient cleaning of crepe fabrics.
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Figure CN224106137U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a weaving equipment, especially a device for the surface of crepe fabric. BACKGROUND
[0002] Crepe fabric is a kind of silk fabric that is known for its lightness, softness and good drapability. It has a unique crepe appearance, a smooth hand feeling and comfortable wearing. During weaving, two left-twisted weft threads and two right-twisted weft threads are alternately woven into the fabric, and the fabric has a plain weave. This fabric is also called double-twisted crepe. In order to achieve a smooth and delicate surface, softness and other effects of crepe fabric, the sizing, oil stains, impurities and sericin remaining in the weaving process of the fabric are cleaned, and then the fabric is dried. The dust, residual threads and adhered fibers remaining on the surface of the crepe fabric are cleaned using a surface roughening device, which increases the cleanliness of the fabric surface and facilitates subsequent winding of the crepe fabric.
[0003] The surface roughening device currently used for crepe fabric first uses a brush plate to clean the fabric by friction, then uses an electrostatic adsorption roller to adsorb the fibers adhered to the surface, and finally uses a scraping plate to remove the impurities on the surface of the electrostatic adsorption roller to ensure the cleanliness of the surface of the electrostatic adsorption roller and facilitate subsequent electrostatic adsorption. However, the use of a brush in the surface roughening device can easily cause fibers to be brought out from the surface of the crepe fabric, resulting in a rough surface of the fabric and affecting the processing quality of the fabric. Therefore, it is necessary to design a surface roughening device for crepe fabric with a fabric surface wiping structure to clean the surface of the crepe fabric with high quality. SUMMARY
[0004] In view of the above problems existing in the prior art, the utility model aims to provide a surface roughening device for crepe fabric, which can reduce friction with the surface of the crepe fabric and clean the surface of the crepe fabric with high quality using a wiping structure.
[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0006] A surface roughening device for crepe fabric includes a treatment box and an electrostatic adsorption roller arranged inside the treatment box. The number of electrostatic adsorption rollers is two groups, and two groups of electrostatic adsorption rollers are arranged at the input and output ends of the treatment box. An auxiliary adsorption roller is arranged on the upper side of the two electrostatic adsorption rollers in the treatment box. Two pairs of lamination rollers are symmetrically arranged between the two auxiliary adsorption rollers. Two pairs of lamination rollers are arranged outside the wiping and cleaning assembly that is in contact with the fabric. Two wiping and cleaning assemblies are parallelly distributed and used for roughening treatment of the upper and lower sides of the fabric.
[0007] As preferred, the electrostatic adsorption roller is parallel to the auxiliary adsorption roller, and the fabric is processed to pass through the S-shaped electrostatic adsorption roller and the auxiliary adsorption roller.
[0008] As preferred, the auxiliary adsorption roller is connected to the power supply, and the auxiliary adsorption roller has the same structure as the electrostatic adsorption roller, and the two sides of the fabric are cleaned simultaneously by the electrostatic adsorption roller.
[0009] As preferred, the wiping and cleaning assembly has the same width as the lapping roller, the wiping and cleaning assembly comprises a cleaning roller between the two lapping rollers, the two lapping rollers and the cleaning roller are externally sleeved with the same cleaning belt, the cleaning belt is externally attached with a cleaning cover, one side of the cleaning cover is throughly provided with a water supply pipe, and the other side of the cleaning cover is throughly provided with a waste water recovery unit.
[0010] As preferred, the cleaning belt is made of textile material, and a plurality of rough strips made of silica gel material are uniformly arranged on the outer side of the cleaning belt, and the rough strips are used for cleaning impurities on the surface of the crepe fabric.
[0011] As preferred, the cleaning cover is provided with a lapping part opposite to the cleaning roller at both ends, the cleaning cover is provided with a water supply port at the input end of the processing box, the cleaning cover is provided with a water suction port at the output end of the processing box, and the cleaning cover is provided with a lapping belt used in cooperation with the cleaning roller at the lower end.
[0012] As preferred, the cleaning cover is provided with a water suction pipe throughly connected with the water suction port, the outer sides of the water supply pipe and the water suction pipe are provided with water pumps, the input end of one water pump is provided with a water tank, the output end of one water pump is connected with the waste water recovery unit, and the waste water recovery unit is provided with a filter plate.
[0013] Compared with the prior art, the crepe fabric surface roughening device can reduce the friction with the surface of the crepe fabric, and the wiping structure can clean the crepe fabric with high quality. Specifically, the use of the two electrostatic adsorption rollers at the input and output ends of the device can perform electrostatic cleaning on the fabric before and after wiping through the electrostatic adsorption; at the same time, the use of the auxiliary adsorption roller on the upper side of the electrostatic adsorption roller can pass the fabric between the two groups of electrostatic adsorption rollers and auxiliary adsorption rollers in an S shape, clean the two sides of the fabric at the same time, reduce the friction of the fabric, and improve the quality of the surface of the processed crepe fabric.
[0014] And, through the use of the adhering roller and the wiping cleaning assembly between the two groups of electrostatic adsorption rollers and auxiliary adsorption rollers, the wet cleaning belt can be used to wipe the surface of the fabric, and the dust and impurities on the upper and lower sides of the fabric can be cleaned, the excess fibers on the fabric can be retained on the cleaning belt and the rough strip through the adhesion of the rough strip and the fabric and the wiping of the fabric from the rough strip, the cleaning impurities can be prevented from sticking to the fabric, the cleaning neatness can be improved, and through the wetting of the cleaning belt by the water pump, the dust and impurities on the cleaning belt can be dissolved in water, and then the waste water in the cleaning belt can be sucked out by using the waste water recovery assembly unit, so that the continuous cleaning work of the cleaning belt is facilitated, and the continuous cleaning of the double twill fabric is very beneficial.
[0015] It should be understood that the general description and detailed description herein are only exemplary and illustrative, rather than for limiting the whole scope or all features of the disclosure.
[0016] The present application file provides a variety of implementations or exemplary summaries of the technology described in the disclosure, and is not a comprehensive disclosure of the whole scope or all features of the disclosed technology. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the double twill fabric surface cleaning device of the utility model;
[0018] Figure 2 It is an internal structure sectional view of the double twill fabric surface cleaning device of the utility model;
[0019] Figure 3 It is a local structure schematic view of the electrostatic adsorption roller and the auxiliary adsorption roller and the wiping cleaning assembly in the double twill fabric surface cleaning device of the utility model;
[0020] Figure 4 It is a structure schematic view of the cleaning assembly and the adhering roller in the double twill fabric surface cleaning device of the utility model;
[0021] Figure 5 It is a structure schematic view of the water tank and the cleaning cover in the double twill fabric surface cleaning device of the utility model;
[0022] Figure 6 It is a structure schematic view of another structure mode of the double twill fabric surface cleaning device of the utility model.
[0023] MAIN REFERENCE NUMBERS:
[0024] 1, processing box; 2, electrostatic adsorption roller; 3, auxiliary adsorption roller; 4, adhering roller; 5, wiping cleaning assembly; 6, cleaning roller; 7, cleaning belt; 8, rough strip; 9, cleaning cover; 10, adhering part; 11, water inlet; 12, water suction port; 13, adhering belt; 14, water supply pipe; 15, water pump; 16, water tank; 17, filter plate; 18, water suction pipe; 19, waste water recovery unit. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the embodiments of the present disclosure are described in more detail below with reference to the drawings of the embodiments. It is noted that the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present disclosure.
[0026] As shown in the accompanying Figure 1 to the accompanying Figure 6 The embodiments of the present application provide a double crepe fabric surface roughening device. When the surface of the double crepe fabric is roughened, the processed fabric is inserted into the roughening device, and the processing box 1 is used for closed processing. By using the electrostatic adsorption roller 2 arranged inside the processing box 1, the existing electrostatic dust removal technology is applied. After the electrode plate in the electrostatic adsorption roller 2 is electrified, the fiber impurities on the surface of the fabric can be adsorbed on the surface of the electrostatic adsorption roller 2 due to the action of the electric charge. The dust and impurities on the surface of the fabric are cleaned. In order to improve the electrostatic treatment effect, two groups of electrostatic adsorption rollers 2 can be used, and are arranged at the input and output ends of the processing box 1. Then, the auxiliary adsorption roller 3 is rotatably arranged on the upper side of the two electrostatic adsorption rollers 2 in the processing box 1. The end of the auxiliary adsorption roller 3 is provided with a motor as a driving structure to provide kinetic energy for the rotation of the auxiliary adsorption roller 3, so that the fabric can continuously pass through the processing box 1 for roughening work. The working principle of the auxiliary adsorption roller 3 is the same as that of the electrostatic adsorption roller 2. The auxiliary electrostatic adsorption roller 2 is used for electromagnetic work. After one side of the fabric is roughened, the other side of the fabric is roughened. The double-sided processing of the fabric is realized, and the comprehensiveness of the fabric processing is improved. By arranging two groups of electrostatic adsorption rollers 2 and auxiliary adsorption rollers 3 at the input and output ends of the processing box 1, the fabric can be input and output for cleaning and arrangement, which is convenient for high-quality processing and high-quality output of the fabric. Two pairs of lamination rollers 4 are arranged between the two auxiliary adsorption rollers 3, and the two pairs of lamination rollers 4 are symmetrically arranged on the upper and lower sides of the fabric. Two wiping and cleaning assemblies 5 are arranged outside the two pairs of lamination rollers 4 and are in contact with the fabric. The two wiping and cleaning assemblies 5 are parallelly distributed. The lamination roller 4 uses a motor as a driving device to drive the wiping and cleaning assembly 5 to rotate on the outer surface of the two lamination rollers 4. The fabric surface is continuously wiped and cleaned. When the lamination roller 4 rotates, the wiping structure of the wiping and cleaning assembly 5 rotates outside the two lamination rollers 4. The wiping structure continuously wipes the upper and lower sides of the fabric. Then, the fabric is output from the processing box 1 after being electrostatically adsorbed by the electrostatic adsorption roller 2 and the auxiliary adsorption roller 3 at the output end. The roughening treatment of the upper and lower sides of the fabric is realized.
[0027] As Figure 2 and 3As shown, in some embodiments, it is necessary to set the parallel distribution state of the electrostatic adsorption roller 2 and the auxiliary adsorption roller 3, when the fabric is input from the treatment box 1, it can first pass through the lower side of the electrostatic adsorption roller 2, pass through the lower side of the auxiliary adsorption roller 3 to the auxiliary adsorption roller 3 at the output end, then pass through the lower side of the auxiliary adsorption roller 3 and output from the lower side of the electrostatic adsorption roller 2, the fabric is parallelly arranged in the treatment box 1, so that the processed fabric passes through the electrostatic adsorption roller 2 and the auxiliary adsorption roller 3 in an S shape, and the fabric passing through the two groups of electrostatic adsorption roller 2 and auxiliary adsorption roller 3 is symmetrically distributed, which provides favorable conditions for simultaneous cleaning of both sides of the fabric.
[0028] Then, it is worth noting that the structure of the auxiliary adsorption roller 3 is the same as that of the electrostatic adsorption roller 2, and the existing electrostatic dust removal technology is applied, two parallel placed metal plates can be used in the auxiliary adsorption roller 3, and the power supply is connected outside the auxiliary adsorption roller 3, the object is attracted to the electrode under the action of electrostatic force by the power supply of the two electrode plates, and then the fabric can be cleaned on both sides at the same time by cooperating with the electrostatic adsorption roller 2.
[0029] Secondly, in order to realize the further cleaning of the fibers and impurities on the surface of the fabric, as shown, Figure 3 a wiping and cleaning assembly 5 can be used to clean the fabric again. The wiping and cleaning assembly 5 is in motion relative to the fabric, and the wiping and cleaning assembly 5 has a speed less than that of the fabric, which provides favorable conditions for wiping the fabric by the wiping and cleaning assembly 5. In some embodiments, the width of the wiping and cleaning assembly 5 can be set to be the same as that of the matching roller 4, the wiping and cleaning assembly 5 includes a cleaning roller 6 located between the two matching rollers 4, and the same cleaning belt 7 externally sleeved by the two matching rollers 4 and the cleaning roller 6 can wipe the surface of the fabric; the cleaning belt 7 is externally attached to a cleaning cover 9, the cleaning cover 9 is provided with a water inlet pipe 14 on one side and connected to a water source, the fabric can be wetted by inputting the water source, the rotation of the wiping and cleaning assembly 5 driven by the matching roller 4 can wipe the input fabric, clean the surface of the fabric and the gap, and the used cleaning belt 7 is transferred back to the cleaning cover 9, the waste water and impurities are sucked out and transferred by using the waste water recovery unit 19 provided on the other side of the cleaning cover 9, which facilitates the reuse of the cleaning belt 7.
[0030] In order to ensure the efficient cleaning of the cleaning belt 7, as shown, Figure 4 in some embodiments, the cleaning belt 7 can use textile material, then a plurality of rough strips 8 are uniformly arranged on the outside of the cleaning belt 7, and the rough strips 8 can use silica gel material, which has the characteristics of flexibility and adhesion, so that the rough strips 8 can also be attached to the crepe fabric, and the surface of the crepe fabric can be wiped by the rotation of the cleaning belt 7, and the impurities can be transferred to the cleaning belt 7 and the rough strips 8 through the wet cleaning belt 7 and the rough strips 8 of silica gel material, and the impurities on the surface of the crepe fabric can be cleaned.
[0031] Wherein, it is worth mentioning that the cleaning cover 9 can output clean water to wet the cleaning belt 7, and also has negative pressure suction to transfer waste water and impurities. For example Figure 5 and 6 As shown in some embodiments, the two ends of the cleaning cover 9 are provided with the abutting parts 10 opposite to the cleaning roller 6, which facilitates the closer abutting of the two ends of the cleaning cover 9 to the cleaning belt 7. Then, the water inlet 11 is arranged at the input end of the processing box 1, which can deliver clean water to the surface of the cleaning belt 7 to wet the cleaning belt 7. The water suction inlet 12 is arranged at the output end of the processing box 1 as the input end of the waste water cleaning unit. Finally, the abutting belt 13 is arranged at the lower end of the cleaning cover 9 in cooperation with the cleaning roller 6. The abutting belt 13 can limit the cleaning belt 7 in cooperation with the cleaning roller to prevent the cleaning belt 7 from deviating, which provides favorable conditions for wetting and cleaning of the cleaning belt 7.
[0032] Finally, in order to facilitate the delivery of water source in the cleaning assembly 5 and the transfer of waste water in the waste water treatment unit, as shown in Figure 2 and 5 In some embodiments, the water suction pipe 18 is arranged on the cleaning cover 9 in communication with the water suction inlet 12. Then, the water pump 15 is arranged outside the water delivery pipe 14 and the water suction pipe 18. By using the liquid transfer technology of the existing pump body, the input end of one water pump 15 is arranged with the water tank 16, and the output end is connected with the water delivery pipe 14. Through the use of the water pump 15, clean water can be delivered to the cleaning cover 9. The output end of the other water pump 15 is connected with the waste water recovery unit 19, and the input end is connected with the water suction pipe 18. Through the use of the water pump 15, negative pressure can be formed at the water suction inlet 12 to transfer the waste water and impurities on the cleaning belt 7 outward. Through the filter plate 17 arranged in the waste water recovery unit 19, the transferred waste water and impurities can be filtered and treated, which improves the environmental protection of the waste water recovery unit 19.
[0033] Of course, the above is the preferred embodiment of the present application. It should be pointed out that for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements are also considered within the protection scope of the present application.
Claims
1. A device for the surface roughening of crepe fabric, comprising a treatment box (1) and electrostatic adsorption rollers (2) arranged inside the treatment box (1), characterized in that: the number of electrostatic adsorption rollers (2) is two groups, and the two groups of electrostatic adsorption rollers (2) are arranged at the input and output ends of the treatment box (1), respectively, and auxiliary adsorption rollers (3) are arranged rotatably above the two electrostatic adsorption rollers (2) in the treatment box (1), and two pairs of laminating rollers (4) are symmetrically arranged between the two auxiliary adsorption rollers (3); two pairs of laminating rollers (4) are arranged outside the two pairs of laminating rollers (4) and are arranged in parallel with the fabric, and two wiping and cleaning assemblies (5) are arranged in parallel for the roughening treatment of the upper and lower sides of the fabric.
2. The device according to claim 1, wherein the device is a device for roughening the surface of a crepe fabric. The electrostatic adsorption rollers (2) and the auxiliary adsorption rollers (3) are arranged in parallel, and the fabric is processed in an S-shaped manner through the electrostatic adsorption rollers (2) and the auxiliary adsorption rollers (3).
3. The device according to claim 1, wherein the device is a device for roughening the surface of a crepe fabric. The auxiliary adsorption rollers (3) are connected to a power source, and cooperate with the electrostatic adsorption rollers (2) to clean the two sides of the fabric at the same time, and the structure of the auxiliary adsorption rollers (3) is the same as that of the electrostatic adsorption rollers (2).
4. The device according to claim 1, wherein the device is a device for roughening the surface of a crepe fabric. The width of the wiping and cleaning assembly (5) is the same as the width of the laminating roller (4), the wiping and cleaning assembly (5) comprises a cleaning roller (6) arranged between the two laminating rollers (4), and the same cleaning belt (7) is arranged outside the two laminating rollers (4) and the cleaning roller (6), a cleaning cover (9) is arranged outside the cleaning belt (7), a water inlet pipe (14) is arranged through one side of the cleaning cover (9), and a waste water recovery unit (19) is arranged through the other side of the cleaning cover (9).
5. The device according to claim 4, wherein the device is a device for roughening the surface of a crepe fabric. The cleaning belt (7) is made of textile material, a plurality of rough strips (8) are evenly arranged on the outside of the cleaning belt (7), the rough strips (8) are made of silica gel material, and the rough strips (8) are used for cleaning impurities on the surface of the crepe fabric.
6. The device according to claim 4, wherein the device is a device for roughening the surface of a crepe fabric. The cleaning cover (9) is arranged at both ends of the cleaning cover (9) and is arranged opposite to the cleaning roller (6), a water inlet (11) is arranged at the input end of the treatment box (1), a water suction port (12) is arranged at the output end of the treatment box (1), and a matching belt (13) is arranged at the lower end of the cleaning cover (9) and cooperates with the cleaning roller (6).
7. The device according to claim 6, wherein the device is a device for roughening the surface of a crepe fabric. The cleaning cover (9) is arranged with a water suction pipe (18) connected through the water suction port (12), water pumps (15) are arranged outside the water inlet pipe (14) and the water suction pipe (18), a water tank (16) is arranged at the input end of one of the water pumps (15), the output end of one of the water pumps (15) is connected to the waste water recovery unit (19), and a filter plate (17) is arranged in the waste water recovery unit (19).