Intelligent vibration testing device for hydrogen fuel cell
The intelligent testing device for hydrogen fuel cell vibration, which features automatic loading, unloading, and clamping, solves the problem of low efficiency in existing testing methods, realizes continuous and automated battery testing, and improves testing efficiency and data reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-10
AI Technical Summary
Existing methods for testing hydrogen fuel cell vibration are inefficient, the single-station design leads to long test preparation time, and manual operation causes fluctuations in clamping pressure, affecting the reliability of monitoring data on micro-deformation of the battery casing.
The intelligent vibration testing device for hydrogen fuel cells adopts automatic loading and unloading and automatic clamping. It realizes continuous and automated testing of batteries through feeding conveyor, unloading conveyor and clamping mechanism. The first pushing mechanism and clamping mechanism clamp the battery in the horizontal and vertical directions. Combined with cylinder and electric push rod, the battery can be automatically loaded, unloaded and positioned.
This significantly shortens the single test cycle, automates and automates battery testing, and improves testing efficiency and data reliability.
Smart Images

Figure CN224109015U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hydrogen fuel cell processing field especially relates to a hydrogen fuel cell vibration intelligent testing device. BACKGROUND
[0002] As the core power element of new energy vehicles, the structural reliability of hydrogen fuel cell is directly related to the safety performance of the whole vehicle. In the industrialization process, vibration testing is an important testing method to measure the safety, reliability and durability of fuel cell system. Through reasonable vibration testing and analysis, the structure optimization of the product can be effectively supported to ensure stable performance output.
[0003] However, the current testing method has the problem of low efficiency: the testing system adopts single station design, and each fuel cell must be stopped for manual unloading, positioning clamping and parameter resetting after completing the test. The preparation time of a single battery test is as long as 5-10 minutes. In addition, the traditional clamp relies on manual tightening of the pressing plate bolt, which not only consumes manpower, but also causes the clamping pressure to fluctuate too much due to the difference in the strength of the operators, resulting in a decrease in the reliability of the battery shell micro-deformation monitoring data. UTILITY MODEL CONTENT
[0004] In order to solve the problems in the background art, the utility model provides a hydrogen fuel cell vibration intelligent testing device with automatic feeding and unloading and automatic clamping.
[0005] A hydrogen fuel cell vibration intelligent testing device, comprising a test table, a feeding conveyor is arranged on one side of the test table, and a discharging conveyor is arranged on the other side of the test table. A clamping mechanism is arranged on the upper side of the test table. A first pushing mechanism is arranged at one end of the feeding conveyor to transfer the battery on the feeding conveyor to the test table. The clamping mechanism comprises a first clamping part and a second clamping part. The first clamping part comprises a first baffle and a first movable plate arranged oppositely on the upper side of the test table. The second clamping part comprises a second baffle and a second movable plate arranged oppositely on the upper side of the test table. The first clamping part and the second clamping part clamp the battery in the horizontal and vertical directions, respectively. The second movable plate is arranged opposite to the discharging conveyor and is used to transfer the battery on the test table to the discharging conveyor.
[0006] In addition, it is particularly preferred that the first pushing mechanism comprises a roller conveyor arranged at the discharge end of the feeding conveyor. One end of the roller conveyor is close to the test table, and the opposite end is provided with a first electric push rod. A first push plate is arranged on the telescopic rod of the first electric push rod. Therefore, a limiting baffle is arranged on the side of the roller conveyor opposite to the discharge end of the feeding conveyor.
[0007] Furthermore, particularly preferably, the first baffle plate comprises an inclined baffle plate, the bottom of the inclined baffle plate is provided with a plurality of guide columns I, a spring I is sleeved on each of the guide columns I, the inclined surface of the inclined baffle plate is close to the first pushing mechanism, a first combined groove adapted to the inclined baffle plate and the guide columns I is formed on the upper side of the test table, when the first pushing mechanism transfers the battery to the test table, the battery contacts the inclined surface of the inclined baffle plate and gradually pushes the inclined baffle plate into the first combined groove, when the battery completely passes over the inclined baffle plate, the inclined baffle plate is driven by the spring I to extend out of the first combined groove.
[0008] Furthermore, particularly preferably, the first movable plate comprises a plate body and a cylinder driving the plate body to move, and a pressure sensor is arranged between the plate body and the movable rod of the cylinder.
[0009] Furthermore, particularly preferably, the second baffle plate comprises a rectangular baffle block, the rectangular baffle block is connected with one end of a guide column II, a spring II is sleeved on the guide column II, the other end of the guide column II is provided with an abutting wheel, the bottom of the abutting wheel is provided with an inclined block, the bottom of the inclined block is provided with a sliding block, the sliding block is arranged on a straight sliding rail, the straight sliding rail is connected with the test table through a support plate, the sliding block is connected with the movable rod of the cylinder through a connecting rod, a second combined groove adapted to the rectangular baffle block and the guide column II is formed on the test table, when the sliding block moves along the straight sliding rail, the rectangular baffle block is extended out of or retracted into the second combined groove through the contact and cooperation of the inclined block and the abutting wheel.
[0010] Furthermore, particularly preferably, the test table comprises a base, the upper end of the base is provided with a support, the upper end of the support is provided with a rubber spring, the upper end of the rubber spring is provided with a table top, the bottom of the table top is provided with a transmission plate, and a vibration motor is arranged on the transmission plate.
[0011] Furthermore, particularly preferably, the second movable plate comprises a second electric push rod, and a second pushing plate is arranged on the telescopic rod of the second electric push rod.
[0012] Compared with the prior art, the utility model has the advantages that: the seamless connection of the first pushing mechanism, the clamping mechanism and the bidirectional transmission system integrates the battery feeding, positioning, clamping and unloading links into a continuous operation flow, and the single test cycle is greatly shortened. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0014] Figure 2 It is a structure schematic view of the first pushing mechanism of the utility model.
[0015] Figure 3 It is a partial sectional view schematic view of the utility model.
[0016] Figure 4 It is the structural schematic view of the first movable plate of the utility model.
[0017] Figure 5 It is the installation position schematic view of the transmission plate and the vibration motor of the utility model.
[0018] The marks of various components in the drawing are as follows: 1, test table, 11, base, 12, support, 13, rubber spring, 14, table top, 15, transmission plate, 16, vibration motor, 17, first combination groove, 18, second combination groove, 2, feeding conveyor, 3, material returning conveyor, 4, clamping mechanism, 5, first pushing mechanism, 51, roller shaft conveyor, 52, first electric push rod, 53, first push plate, 54, limiting baffle, 61, first baffle, 611, inclined baffle, 612, guide column I, 613, spring I, 62, first movable plate, 621, plate body, 622, air cylinder, 623, pressure sensor, 71, second baffle, 711, rectangular block, 712, guide column II, 713, spring II, 714, abutting wheel, 715, inclined block, 716, sliding block, 717, straight sliding rail, 718, support plate, 719, connecting rod, 72, second movable plate, 721, second electric push rod, 722, second push plate. DETAILED DESCRIPTION
[0019] First of all, it is to be noted that in the various described embodiments, identical components are provided with identical reference signs or identical component names, wherein the disclosure contained in the entire description is to be transferred by its meaning to identical components having identical reference signs or identical component names. The chosen position indications in the description, for example, upper, lower, lateral, and the like, also refer to the directly described and shown figures and are transferred by their meaning to the new position in the event of a change in position.
[0020] As Figures 1-5 The hydrogen fuel cell vibration intelligent testing device shown in the figure comprises a test table 1, and the test table 1 specifically comprises a base 11, the upper end of the base 11 is provided with a support 12, the upper end of the support 12 is provided with a rubber spring 13, the upper end of the rubber spring 13 is provided with a table top 14, the bottom of the table top 14 is provided with a transmission plate 15, and the transmission plate 15 is provided with a vibration motor 16. The test table 1 is used for hydrogen fuel cell vibration testing, manual feeding and clamping are required in the traditional mode, and unloading is carried out after testing, so that the whole process is complicated and incoherent. The improvement point of the device is that a feeding conveyor 2 is arranged on one side of the test table 1, a material returning conveyor 3 is arranged on the other side, and automatic feeding and discharging and automatic clamping are realized by cooperating with a clamping mechanism 4, so that the whole battery detection process is automated and intelligent.
[0021] Specifically, the feeding conveyor 2 is arranged on one side of the test bench 1, and the feeding conveyor 2 is composed of a conveyor body and side stops arranged on both sides of the conveyor body, the side stops are in the form of rollers, which can reduce friction during battery conveying, and a first pushing mechanism 5 is arranged at one end of the feeding conveyor 2 (specifically, the end of the feeding conveyor 2 connected with the test bench 1) and is specially used for transferring the batteries on the feeding conveyor 2 to the test bench 1, when the batteries are conveyed to the end close to the test bench 1 and need to be loaded, the first pushing mechanism 5 is used to push the batteries to the test bench 1, then the batteries are clamped by the clamping mechanism 4 integrated on the upper side of the test bench 1, after the vibration test is completed, the batteries are conveyed to the next process by the discharging conveyor 3 arranged on the other side of the test bench 1, so that the continuity and automation of the battery test process are realized, and the batch test of the batteries is suitable.
[0022] Specifically, referring to Figure 1 , the clamping mechanism 4 includes a first clamping part and a second clamping part, wherein the first clamping part includes a first stop plate 61 and a first movable plate 62 arranged oppositely on the upper side of the test bench 1, and the second clamping part includes a second stop plate 71 and a second movable plate 72 arranged oppositely on the upper side of the test bench 1, specifically, in this embodiment, the first clamping part and the second clamping part clamp the batteries in the horizontal and vertical directions respectively, generally, the shell of the battery pack is usually a cubic structure, and the first clamping part and the second clamping part clamp the battery pack in two opposite surfaces, of course, for the battery pack with other shapes, the directions of the first clamping part and the second clamping part can be changed to adapt to the shells with different shapes. In addition, it should be noted that the second movable plate 72 is arranged opposite to the discharging conveyor 3, and the second movable plate 72 also has the function of transferring the batteries on the test bench 1 to the discharging conveyor 3, after the vibration test is completed, the batteries are pushed and transferred to the discharging conveyor 3 by the second movable plate 72 to realize discharging.
[0023] Referring to Figure 1 and Figure 2 , the first pushing mechanism 5 specifically includes a roller shaft conveyor 51 arranged at the discharging end of the feeding conveyor 2, the roller shaft conveyor 51 is a non-powered conveyor, one end of the roller shaft conveyor 51 is close to the test bench 1, the upper end surface of the roller shaft conveyor 51 is preferably flush with or slightly higher than the upper end surface of the test bench 1, a first electric push rod 52 is arranged at the end opposite to the test bench 1, a first push plate 53 is arranged on the telescopic rod of the first electric push rod 52, in addition, a limiting stop plate 54 is arranged on the roller shaft conveyor 51 opposite to the discharging end of the feeding conveyor 2, the batteries to be tested are conveyed to the roller shaft conveyor 51 by the feeding conveyor 2 and are blocked by the limiting stop plate 54, then the first electric push rod 52 drives the first push plate 53 to push the batteries on the roller shaft conveyor 51 and transfer them to the upper end surface of the test bench 1, so that the automatic loading of the batteries is completed.
[0024] The battery transferred to the upper end face of the test table 1 is automatically clamped by the clamping mechanism 4, referring to Figure 1 and Figure 3 More specifically, the first baffle 61 includes an inclined baffle 611, guide columns I 612 and springs I 613, wherein the guide columns I 612 are provided at the bottom of the inclined baffle 611, the upper end face of the test table 1 is provided with a first combined groove 17 matched with the inclined baffle 611 and the guide columns I 612, the inclined baffle 611 can be completely embedded in the first combined groove 17, the guide columns I 612 play a limiting and guiding role, and one spring I 613 is respectively sleeved on each guide column I 612, the upper end of the spring I 613 abuts against the lower side of the inclined baffle 611, and the lower end of the spring I 613 abuts against the bottom wall of the first combined groove 17. Due to the action of the spring I 613, the inclined baffle 611 is in an extended state. In addition, it should be noted that the inclined surface of the inclined baffle 611 is close to the first pushing mechanism 5. When the first pushing mechanism 5 transfers the battery from the feeding conveyor 2 to the test table 1, the bottom surface of the battery contacts the inclined surface of the inclined baffle 611, and the battery gradually presses the inclined baffle 611 into the first combined groove 17 by its own weight, so that the inclined baffle 611 is gradually pressed into the first combined groove 17. When the battery completely passes over the inclined baffle 611, the inclined baffle 611 is driven by the spring to extend out of the first combined groove 17.
[0025] Referring to Figure 3 and 4 The first movable plate 62 includes a plate body 621 and a cylinder 622 driving the movement of the plate body 621, and a pressure sensor 623 is arranged between the plate body 621 and the movable rod of the cylinder 622. The pressure sensor 623 is used to monitor the pressing force in the battery clamping process to prevent excessive extrusion from deforming the battery shell.
[0026] Referring to Figure 1 , Figure 3 and Figure 5, the plate body 621 is driven by the air cylinder 622 to move towards the first baffle 61, and the plate body 621 is matched with the inclined baffle 611 to realize clamping of the battery. Since the battery is in contact with the non-inclined surface of the inclined baffle 611, the battery will not pass over the inclined baffle 611 when being pressed by the plate body 621. While realizing clamping in this direction, the second clamping part also synchronously clamps. Specifically, the second baffle 71 includes a rectangular block 711 connected with one end of a guide column II 712, a spring II 713 is sleeved on the guide column II 712, the other end of the guide column II 712 is provided with an abutting wheel 714, the bottom of the abutting wheel 714 is provided with an inclined block 715, the bottom of the inclined block 715 is provided with a sliding block 716. In this embodiment, the combination of the rectangular block 711, the guide column II 712, the spring II 713, the abutting wheel 714, the inclined block 715 and the sliding block 716 is provided with two groups. The two sliding blocks 716 are arranged on a straight slide rail 717, and the two sliding blocks 716 are connected in series in a fixed manner. The straight slide rail 717 is connected with the test bench 1 through a support plate 718. One of the sliding blocks 716 is connected with the movable rod of the air cylinder 622 through a connecting rod 719. The test bench 1 is provided with a second combined groove 18 matched with the rectangular block 711 and the guide column II 712. When the air cylinder 622 drives the plate body 621 to clamp the battery, the movable rod of the air cylinder 622 is extended to drive the connecting rod 719 to synchronously operate. When the connecting rod 719 drives the sliding block 716 to slide along the straight slide rail 717, the inclined block 715 connected with the sliding block 716 also synchronously operates. The inclined surface of the inclined block 715 is in abutment with the abutting wheel 714. With the movement of the inclined block 715, the position of the abutting wheel 714 relative to the inclined surface changes from low to high. In this way, the rectangular block 711 is driven by the guide column II 712 to extend from the second combined groove 18, so as to limit the battery on the side opposite to the second movable plate 72. When the movable rod of the air cylinder 622 is retracted, the rectangular block 711 is retracted into the second combined groove 18 through the action of the spring II 713.
[0027] The structure of the second movable plate 72 is similar to that of the first movable plate 62, and includes a second electric push rod 721 and a second push plate 722 arranged on the telescopic rod of the second electric push rod 721. After the test is completed, the rectangular block 711 is retracted into the second combined groove 18. At this time, the second electric push rod 721 drives the second push plate 722 to continue to extend, so as to push the battery and transfer it to the material returning conveyor 3. The structure of the material returning conveyor 3 is the same as that of the material feeding conveyor 2.
[0028] The above-described embodiments only express the preferred embodiments of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications, improvements and substitutions can be made, which are all within the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. A smart testing device for vibration of hydrogen fuel cells, characterized in that: The utility model provides a battery testing device, including test platform (1), one side of test platform (1) sets up feed conveying machine (2), the other side sets up material returning conveying machine (3), and the upper side of test platform (1) is provided with clamping mechanism (4), one end of feed conveying machine (2) is equipped with first pushing mechanism (5) that battery on feed conveying machine (2) is transferred to test platform (1), the clamping mechanism (4) includes first clamping part and second clamping part, the first clamping part includes the first movable plate (62) and the first baffle (61) opposite setting on the upper side of test platform (1), the second clamping part includes the second movable plate (72) and the second baffle (71) opposite setting on the upper side of test platform (1), and the first clamping part and second clamping part are clamped to battery in the transverse direction respectively, wherein, the second movable plate (72) is opposite setting with material returning conveying machine (3) for battery on test platform (1) is transferred to material returning conveying machine (3).
2. The hydrogen fuel cell vibration intelligent testing device of claim 1, wherein: The first pushing mechanism (5) includes the roller shaft conveying machine (51) setting in the discharge end of feed conveying machine (2), one end of roller shaft conveying machine (51) is close to test platform (1), and the opposite end is provided with first electric push rod (52), the telescopic rod of first electric push rod (52) is provided with first push plate (53), so the opposite side of roller shaft conveying machine (51) with the discharge end of feed conveying machine (2) is provided with limit baffle (54).
3. The hydrogen fuel cell vibration intelligent testing device according to claim 1 or 2, characterized in that: The first baffle (61) includes inclined baffle (611), the bottom of inclined baffle (611) is provided with a plurality of guide posts I (612), the guide post I (612) is respectively provided with spring I (613), the inclined surface of inclined baffle (611) is close to first pushing mechanism (5), the upper side of test platform (1) is provided with first combined groove (17) adapting to inclined baffle (611) and guide post I (612), when battery is transferred to test platform (1) by first pushing mechanism (5), battery contacts the inclined surface of inclined baffle (611), and gradually presses inclined baffle (611) into first combined groove (17), when battery completely passes over inclined baffle (611), inclined baffle (611) is driven by spring I (613) and extends from first combined groove (17).
4. The hydrogen fuel cell vibration intelligent test device of claim 3, wherein: The first movable plate (62) includes plate body (621) and cylinder (622) that drives plate body (621) to move, and the pressure sensor (623) is arranged between plate body (621) and movable rod of cylinder (622).
5. The hydrogen fuel cell vibration intelligent test device of claim 4, wherein: The second baffle (71) comprises a rectangular block (711) connected with one end of a guide column II (712), a spring II (713) is sleeved on the guide column II (712), the other end of the guide column II (712) is provided with an abutting wheel (714), the bottom of the abutting wheel (714) is provided with an inclined block (715), the bottom of the inclined block (715) is provided with a sliding block (716), the sliding block (716) is arranged on a straight slide rail (717), the straight slide rail (717) is connected with the test table (1) through a support plate (718), the sliding block (716) is connected with the movable rod of the air cylinder (622) through a connecting rod (719), the test table (1) is provided with a second combined groove (18) matched with the rectangular block (711) and the guide column II (712), when the sliding block (716) moves along the straight slide rail (717), the rectangular block (711) is extended or retracted along the second combined groove (18) through the contact and cooperation of the inclined block (715) and the abutting wheel (714).
6. The hydrogen fuel cell vibration intelligent test apparatus of claim 1, wherein: The test table (1) comprises a base (11), the upper end of the base (11) is provided with a support (12), the upper end of the support (12) is provided with a rubber spring (13), the upper end of the rubber spring (13) is provided with a table top (14), the bottom of the table top (14) is provided with a transmission plate (15), the transmission plate (15) is provided with a vibration motor (16).
7. The hydrogen fuel cell vibration intelligent test device of claim 6, wherein: The second movable plate (72) comprises a second electric push rod (721), and a second push plate (722) is arranged on the telescopic rod of the second electric push rod (721).