Viscosity detection device for hot-melt marking paint
By designing a constant temperature system and a lifting unit for the viscosity detection device of hot-melt marking paint, the problems of low detection accuracy and cumbersome operation in the existing technology have been solved, realizing accurate viscosity detection at actual temperature and improving detection accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI PROVINCE TIANCHI HIGHWAY TECH DEV
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-10
AI Technical Summary
Existing technologies for testing the viscosity of hot-melt road marking paint suffer from problems such as cumbersome operation, low testing accuracy, and difficulty in simulating actual construction and usage temperatures, leading to inaccurate test results.
A viscosity testing device for hot-melt marking paint, comprising a constant temperature system and a lifting mechanism, was designed. The constant temperature system precisely controls the testing temperature, and the lifting mechanism automates the operation of the viscosity testing unit, thereby achieving automation and accuracy in viscosity testing.
It enables accurate viscosity testing under simulated actual construction and usage temperatures, improving testing accuracy and efficiency while reducing labor intensity.
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Figure CN224109282U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection technical field especially relates to a hot melt marking paint viscosity detection device. BACKGROUND
[0002] In the field of road marking construction, hot melt type road marking paint is widely used due to its good wear resistance, weather resistance and night reflection performance. However, the viscosity characteristics of hot melt marking paint have a crucial influence on its construction quality. Too high viscosity may cause the paint to be difficult to uniformly apply during construction, resulting in poor leveling, uneven surface and other problems; too low viscosity may cause the paint to flow during application, affecting the thickness and shape accuracy of the marking, and even causing the marking to wear out prematurely during use.
[0003] Currently, for the detection of hot melt marking paint viscosity, traditional methods often have the disadvantages of complicated operation, low detection accuracy and difficulty in accurately controlling the detection temperature. For example, some simple viscosity detection methods may not be able to simulate the temperature environment of the paint during actual construction and use, resulting in a large deviation between the detection results and the actual use. Moreover, unstable temperature control of the paint sample during detection will also affect the accurate measurement of viscosity. Therefore, it is of great practical significance to develop a hot melt marking paint viscosity detection device that can accurately control the detection temperature, is simple to operate and has high detection accuracy. SUMMARY
[0004] The utility model aims at providing a hot melt marking paint viscosity detection device to accurately control the detection temperature during hot melt marking paint viscosity detection to improve the detection accuracy and is simple to operate.
[0005] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of providing a hot melt marking paint viscosity detection device, which comprises:
[0006] A base in a flat plate structure;
[0007] A lifting part provided on the base, the lifting direction of the lifting part being perpendicular to the base;
[0008] A viscosity detection part provided on the lifting part;
[0009] A constant temperature system provided on the base, the detection end of the viscosity detection part being inserted into the constant temperature system, and the viscosity detection part and the constant temperature system being in sliding fit;
[0010] A sample cylinder is arranged in the constant temperature system and below the viscosity detection part, and the sample cylinder is filled with the hot melt sample to be detected.
[0011] In one embodiment, the lifting part comprises:
[0012] A column is vertically arranged on the base, and a sliding groove is arranged on the column and perpendicular to the base.
[0013] A lifting sliding table is slidingly arranged on the sliding groove of the column, and the viscosity detection part is fixed on the lifting sliding table.
[0014] A screw rod is rotatably arranged on the column and perpendicular to the base, and the lifting sliding table is threadedly arranged on the screw rod.
[0015] A first rotary power device is arranged on the column, and a power output shaft of the first rotary power device is connected with the screw rod.
[0016] In one embodiment, the viscosity detection part comprises:
[0017] A display controller is arranged on the lifting sliding table, and a reading display screen and control buttons are arranged on the surface of the display controller. A second rotary power device is arranged in the display controller, and the control buttons are electrically connected with the second rotary power device and the first rotary power device. The control buttons control the operation of the second rotary power device and the first rotary power device.
[0018] A rotating rod is electrically connected with the power output shaft of the second rotary power device at the top, and the rotating rod is slidingly arranged on the constant temperature system. The lower segment of the rotating rod extends into the constant temperature system, and a spindle-shaped cone is arranged at the bottom of the rotating rod. The rotating shaft of the rotating rod is perpendicular to the base.
[0019] A torque sensor is arranged on the rotating rod, and the torque sensor is electrically connected with the reading display screen.
[0020] In one embodiment, the constant temperature system comprises:
[0021] A constant temperature box is arranged in the constant temperature system, and a through hole is arranged at the top of the constant temperature box. The rotating rod is slidingly arranged in the through hole of the constant temperature box, and the sample cylinder is arranged in the constant temperature box.
[0022] A heating plate is arranged in the inner wall of the constant temperature box.
[0023] A temperature sensor is arranged in the constant temperature box.
[0024] A thermostat is electrically connected with the heating plate and the temperature sensor.
[0025] In one embodiment, the thermostat is provided with a temperature display screen and a temperature setting button.
[0026] In one embodiment, the thermostat is provided with a temperature display screen and a temperature setting button.
[0027] In one embodiment, the base is provided with a horizontal bubble.
[0028] The one or more technical solutions of the above-mentioned embodiments of the present application have at least the following technical effects or advantages:
[0029] The viscosity detection device for hot melt marking paint provided by the embodiment of the present application is provided with a constant temperature system, which can heat the hot melt marking sample to be detected to a detection temperature and keep the temperature for a certain time. This accurate temperature control can simulate the temperature environment of the paint in the actual construction and use process, ensure the accuracy and reliability of the viscosity detection result, and avoid the detection error caused by temperature difference. And the lifting of the viscosity detection part is controlled through the lifting part, realizing the automation of the detection process. The operator only needs to put the sample cylinder containing the hot melt marking sample to be detected into the constant temperature system, and then makes the detection end of the viscosity detection part extend into the sample through the lifting part, so that the viscosity detection part can be started to detect the viscosity. This automatic operation reduces manual intervention, reduces labor intensity, and improves detection efficiency and accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0031] Figure 1 The structure schematic diagram of the viscosity detection device for hot melt marking paint provided by the embodiment of the present application is shown in the figure.
[0032] Figure 2 The structure schematic diagram of the viscosity detection device for hot melt marking paint provided by the embodiment of the present application is shown in the figure. Figure 1
[0033] Figure 3 The structure schematic diagram of the viscosity detection device for hot melt marking paint provided by the embodiment of the present application is shown in the figure.
[0034] Figure 4 The structure schematic diagram of the viscosity detection device for hot melt marking paint provided by the embodiment of the present application is shown in the figure.Figure 3 Fig. 3 is a schematic view of a structure of a constant temperature oven and a sample cylinder after being cut open in the direction of arrow A in Fig. 2.
[0035] In the drawings, each reference numeral represents the following:
[0036] 1, base; 2, lifting part; 3, viscosity detection part; 4, constant temperature system; 5, sample cylinder; 11, horizontal bubble; 21, vertical column; 22, lifting slide; 23, screw rod; 24, first rotary power device; 31, display controller; 32, rotating rod; 33, torque sensor; 41, constant temperature oven; 42, heating plate; 43, temperature sensor; 44, constant temperature controller; 311, reading display screen; 312, control button; 321, spindle-shaped cone; 411, opening and closing door; 441, temperature display screen; 442, temperature setting button. DETAILED DESCRIPTION
[0037] Embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0038] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0039] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0041] Please see Figures 1 to 4 This application provides a device for detecting the viscosity of hot-melt road marking paint, including a base 1, a lifting part 2, a viscosity detection part 3, a constant temperature system 4, and a sample container 5 (specifically, it can be made of a high-temperature resistant metal material). The base 1 has a flat plate structure; the lifting part 2 is disposed on the base 1, and the lifting direction of the lifting part 2 is perpendicular to the base 1; the viscosity detection part 3 is disposed on the lifting part 2; the constant temperature system 4 is disposed on the base 1, and the detection end of the viscosity detection part 3 extends into the constant temperature system 4, and the viscosity detection part 3 and the constant temperature system 4 are in sliding fit; the sample container 5 is located inside the constant temperature system 4 and below the viscosity detection part 3, and the sample container 5 contains the hot-melt road marking paint sample to be tested.
[0042] This invention is used to test the viscosity of hot-melt road marking paint. During testing, the sample container 5 containing the hot-melt marking sample to be tested is placed into the constant temperature system 4. The viscosity detection unit 3 is lowered by the lifting part 2, so that the detection end of the viscosity detection unit 3 extends downward into the interior of the hot-melt marking sample (e.g., ...). Figures 3-4 As shown in the diagram, the hot-melt marking sample to be tested is then heated to the testing temperature by the constant temperature system 4 and kept at that temperature for a certain period of time. Finally, the viscosity detection unit 3 is turned on to detect the viscosity of the hot-melt marking sample, and the viscosity result is obtained. Furthermore, the testing temperature of the hot-melt marking sample can be changed by the constant temperature system 4 to determine the viscosity value of the hot-melt marking sample at different temperatures, so as to plot the viscosity-temperature curve.
[0043] In one embodiment, the lifting unit 2 includes a column 21, a lifting slide 22, a lead screw 23, and a first rotary power device 24. The column 21 is vertically mounted on the base 1 and has a groove perpendicular to the base 1. The lifting slide 22 is slidably fitted onto the groove of the column 21, and the viscosity detection unit 3 is fixed to the lifting slide 22. The lead screw 23 is rotatably mounted on the column 21 and is perpendicular to the base 1; the lifting slide 22 is threaded onto the lead screw 23. The first rotary power device 24 is mounted on the column 21, and its power output shaft is connected to the lead screw 23.
[0044] When it is needed to lower the viscosity detection part 3 so that the spindle-shaped cone 321 extends into the hot melt marking sample in the sample cylinder 5, only the first rotary power device 24 (specifically, a motor) is started to rotate, the lead screw 23 is driven to rotate by the first rotary power device 24, and then the lifting slide 22 is slid downward along the sliding groove, so that the viscosity detection part 3 is lowered until the spindle-shaped cone 321 is lowered into place. When the viscosity measurement is completed, the first rotary power device 24 can be reversed to pull out the spindle-shaped cone 321 from the sample cylinder 5, so as to take out the sample cylinder 5 in the constant temperature system 4.
[0045] In one embodiment, the viscosity detection part 3 comprises a display controller 31, a rotating rod 32, and a torque sensor 33. The display controller 31 is arranged on the lifting slide 22, and a reading display screen 311 and control buttons 312 are arranged on the surface of the display controller 31. A second rotary power device is arranged in the display controller 31, and the control buttons 312 are electrically connected with the second rotary power device and the first rotary power device 24, and the control buttons 312 control the operation of the second rotary power device and the first rotary power device 24. The top of the rotating rod 32 is electrically connected with the power output shaft of the second rotary power device, the rotating rod 32 is slidingly fitted on the constant temperature system 4, and the lower segment of the rotating rod 32 extends into the constant temperature system 4. The bottom of the rotating rod 32 is provided with the spindle-shaped cone 321, and the rotating shaft direction of the rotating rod 32 is perpendicular to the base 1. The torque sensor 33 is arranged on the rotating rod 32, and the torque sensor 33 is electrically connected with the reading display screen 311.
[0046] Specifically, the control buttons 312 include a lifting button for controlling the operation of the first rotary power device 24, and a test button for controlling the rotation speed and start-stop of the second rotary power device. During testing, the first rotary power device 24 is controlled to work by pressing the lifting button, so that the rotating rod 32 and the spindle-shaped cone 321 at the bottom thereof extend into the hot melt marking sample in the sample cylinder 5. Then, the second rotary power device is controlled to rotate and control the rotation speed by the test button, the rotating rod 32 and the spindle-shaped cone 321 thereon are driven to rotate by the second rotary power device. When the spindle-shaped cone 321 rotates in the hot melt marking sample, it is resisted by the hot melt marking sample (the resistance increases as the viscosity of the hot melt marking sample increases). Therefore, when the spindle-shaped cone 321 rotates in the hot melt marking sample at a fixed speed, the resistance is proportional to the viscosity of the hot melt marking sample. The resistance acting on the rotating rod 32 is a torque resistance opposite to the rotating direction of the rotating rod 32, and then the torque resistance of the rotating rod 32 is detected by the torque sensor 33, so that the viscosity value of the hot melt marking sample can be accurately measured.
[0047] Optionally, the torque sensor 33 can be a strain gauge torque sensor, which is attached to the rotating shaft 32 (when the rotating shaft 32 is subjected to a torque resistance, the torque resistance will cause the rotating shaft 32 to deform slightly, and then the strain gauge torque sensor on the rotating shaft 32 will deform, causing the resistance value of the strain gauge torque sensor to change, and then the size of the torque resistance can be measured), so that the size of the torque force acting on the rotating shaft 32 can be monitored in real time. The strain gauge torque sensor 33 is electrically connected to the readout display screen 311, and a processor is connected therebetween. The processor converts the torque force value measured by the strain gauge torque sensor 33 into a viscosity value, which is displayed on the readout display screen 311, so that the detection personnel can intuitively know the viscosity value through the readout display screen 311.
[0048] As shown in Figure 4 In one embodiment, the constant temperature system 4 includes a constant temperature box 41, a heating plate 42, a temperature sensor 43, and a constant temperature controller 44. The constant temperature box 41 has a through hole at the top, the rotating shaft 32 is slidingly fitted in the through hole of the constant temperature box 41, and the sample cylinder 5 is located in the constant temperature box 41. The heating plate 42 is built into the inner wall of the constant temperature box 41. The temperature sensor 43 is arranged in the constant temperature box 41. The constant temperature controller 44 is electrically connected to the heating plate 42 and the temperature sensor 43. The detection personnel can control the constant temperature controller 44 to keep the temperature in the constant temperature box 41 constant. The constant temperature controller 44 controls the output power of the heating plate 42 according to the comparison between the temperature measured by the temperature sensor 43 and the set temperature value, so that the temperature in the constant temperature box 41 is maintained at the set value, thereby ensuring the accuracy of the viscosity determination.
[0049] In one embodiment, the constant temperature controller 44 is provided with a temperature display screen 441 and a temperature setting button 442. The temperature display screen 441 is electrically connected to the temperature sensor 43 and displays the temperature value in the constant temperature box 41 (i.e. the temperature value of the hot melt reference line sample in the sample cylinder 5) in real time. The temperature setting button 442 can be used to input and adjust the set temperature, so that the viscosity of the hot melt reference line sample can be determined under different temperature conditions.
[0050] In one embodiment, the constant temperature box 41 is provided with a hinged door 411 on one side. The hinged door 411 is hinged to the constant temperature box 41. The hinged door 411 is provided to facilitate the taking out and putting into of the sample cylinder 5 from / to the constant temperature box 41, and to maintain good airtight and heat insulation performance of the constant temperature box 41.
[0051] Optionally, a heat insulation layer can be provided outside the constant temperature box 41, which is made of heat preservation materials (such as heat preservation cotton, etc.), so as to improve the heat preservation performance of the constant temperature box 41 and reduce energy consumption.
[0052] In one embodiment, the base 1 is provided with a horizontal bubble 11. By the horizontal bubble 11, the base 1 can be adjusted to be horizontal, so that the spindle-shaped cone 321 is perpendicular to the surface of the hot melt marking sample, and the measurement error is eliminated.
[0053] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A hot melt marking paint viscosity detection device, characterized in that, The hot melt marking paint viscosity detection device comprises: a base, which is a flat structure; a lifting part, which is arranged on the base and has a lifting direction perpendicular to the base; a viscosity detection part, which is arranged on the lifting part; a constant temperature system, which is arranged on the base, the detection end of the viscosity detection part extends into the constant temperature system, and the viscosity detection part and the constant temperature system are in sliding fit; a sample cylinder, which is located in the constant temperature system and below the viscosity detection part, and contains a hot melt marking sample to be detected.
2. The hot melt paint stripe viscosity detection device of claim 1, wherein, The lifting part comprises: a vertical column, which is arranged vertically on the base, and has a sliding groove perpendicular to the base; a lifting sliding table, which is in sliding fit with the sliding groove of the vertical column, and the viscosity detection part is fixed to the lifting sliding table; a screw rod, which is rotatably arranged on the vertical column and is perpendicular to the base, and the lifting sliding table is in threaded fit with the screw rod; a first rotary power device, which is arranged on the vertical column, and has a power output shaft connected with the screw rod.
3. The hot melt paint stripe viscosity detection device of claim 2, wherein, The viscosity detection part comprises: a display controller, which is arranged on the lifting sliding table, has a readout display screen and control buttons on the surface, and has a second rotary power device in the inside, the control buttons are electrically connected with the second rotary power device and the first rotary power device, and the control buttons control the operation of the second rotary power device and the first rotary power device; a rotating rod, which has a top electrically connected with a power output shaft of the second rotary power device, is in sliding fit with the constant temperature system, and has a lower section extending into the inside of the constant temperature system, and has a spindle-shaped cone at the bottom, and has a rotating shaft direction perpendicular to the base; a torque sensor, which is arranged on the rotating rod and is electrically connected with the readout display screen.
4. The hot melt marking paint viscosity detection device according to claim 3, characterized in that, The constant temperature system comprises: a constant temperature box, which has a through hole at the top, the rotating rod is in sliding fit with the through hole of the constant temperature box, and the sample cylinder is located in the constant temperature box; a heating plate, which is built in the inner wall of the constant temperature box; a temperature sensor, which is arranged in the constant temperature box; a constant temperature controller, which is electrically connected with the heating plate and the temperature sensor.
5. The hot melt marking paint viscosity detection device according to claim 4, wherein: the constant temperature controller has a temperature display screen and a temperature setting button.
6. The hot melt marking paint viscosity detection device according to claim 4, wherein: the constant temperature box has a side provided with a hinged door.
7. The hot melt marking paint viscosity detection device according to claim 1, wherein: the base is provided with a horizontal bubble.