Steel structure rust prevention detection device for building detection and identification
By designing an automated steel structure rust prevention detection device, the problems of uneven paint application and toxicity have been solved, achieving uniform paint spraying and automatic detection on steel surfaces, thus improving detection efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-04-10
AI Technical Summary
In the current process of rust prevention inspection of steel structures, the paint is applied unevenly and is toxic, which endangers the health of workers, and there is a lack of automated equipment.
Design a rust prevention and detection device that includes a conveying mechanism, a spraying mechanism, and a detection mechanism. The device automatically conveys steel using a conveyor chain and clamping components, and uniformly sprays paint using a high-pressure spray gun. The detection mechanism then automatically detects the rust.
It enables uniform spraying and automatic detection of paint on steel surfaces, avoiding manual operation, protecting the health of workers, and improving detection efficiency and safety.
Smart Images

Figure CN224109305U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel structure detection equipment technical field especially relates to a kind of steel structure rust detection device for building detection identification. BACKGROUND
[0002] Building steel structure is a new building system, break through the industry boundary between real estate industry, construction industry, metallurgical industry, and become a new industrial system, and it is generally well received by insiders, however, steel structure building can exist rust problem when using, affect the quality of steel structure building, leading to steel structure rust detection is very important.
[0003] Under normal circumstances, steel test piece needs to be painted for rust prevention, and then placed in a humid space, to observe the rusting condition of steel test piece, so as to identify the rust prevention condition of steel test piece, when painting steel test piece, it is usually painted by staff, so the paint is not uniform and the paint is toxic, which can cause harm to the body of the staff, so a steel structure rust detection device for building detection identification is needed. UTILITY MODEL CONTENT
[0004] To solve the above problems, the utility model adopts the following technical scheme: a steel structure rust detection device for building detection identification, comprising: rack, shell, conveying mechanism, spraying mechanism and detection mechanism;
[0005] The conveying mechanism, the spraying mechanism and the detection mechanism are all arranged on the rack;
[0006] The conveying mechanism comprises a drive, a conveying chain and a plurality of clamping assemblies, the drive and the conveying chain are arranged on the rack, the drive is used to drive the conveying chain, and the conveying chain passes through the spraying mechanism and the detection mechanism, and a plurality of clamping assemblies are equidistantly arranged on the conveying chain.
[0007] The shell is arranged on the rack, and the shell is located outside the conveying mechanism, the spraying mechanism and the detection mechanism.
[0008] Further, the drive is a driving motor.
[0009] Further, the clamping assembly comprises a mounting plate, a mounting seat, a rotary motor and a clamp, both ends of the mounting plate are arranged on the conveying chain, the rotary motor is arranged on the mounting plate, and the output shaft of the rotary motor is connected to the mounting seat, and the clamp is arranged on the mounting seat.
[0010] Further, the installation plate is provided with a battery, and the rotating motor and the gripper are electrically connected with the battery.
[0011] Further, the gripper comprises a first inductor, two first air cylinders and two clamping plates, the first inductor and the two first air cylinders are arranged on the mounting seat, the first inductor is located between the two first air cylinders, and each first air cylinder drives a clamping plate.
[0012] Further, one side of each clamping plate is provided with a plurality of convex points, and the plurality of convex points are equidistantly arranged.
[0013] Further, the spraying mechanism comprises a spraying chamber, a moving assembly and a spraying assembly, the spraying chamber is arranged on the rack, the moving assembly is arranged in the spraying chamber, and the spraying assembly is arranged on the moving assembly.
[0014] Further, two passages are arranged on the two sides of the spraying chamber respectively, each passage is communicated with the inside of the spraying chamber, the moving assembly comprises a second air cylinder and a fixing seat, the second air cylinder is arranged on the side wall of the spraying chamber, and the second air cylinder drives the fixing seat.
[0015] Further, the spraying assembly comprises a high-pressure spray gun, a storage tank, a baffle and a liquid collecting tank, the high-pressure spray gun is arranged on the fixing seat, the storage tank is arranged on the top of the spraying chamber, the high-pressure spray gun is connected with the storage tank through a pipeline, the baffle is arranged opposite to the high-pressure spray gun, and the liquid collecting tank is arranged on the inside bottom of the spraying chamber.
[0016] Further, the detection mechanism comprises a detection chamber, a plurality of humidifiers, a plurality of detectors and a plurality of second inductors, the detection chamber is arranged on the rack, and the conveying chain passes through the detection chamber, the plurality of humidifiers, the plurality of detectors and the plurality of second inductors are arranged in the detection chamber, each humidifier corresponds to a detector and a second inductor, and the plurality of humidifiers are connected with an external water source.
[0017] The steel structure rust detection device for building detection and identification has the advantages that the steel structure to be detected can be automatically sprayed with paint and automatically conveyed to the detection mechanism for detection through the cooperation of the conveying mechanism, the spraying mechanism and the detection mechanism, manual operation of workers is not needed in the whole process, the process is simple and convenient, and the workers are not hurt. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings further illustrate the present application, but the embodiments in the drawings do not constitute any limitation on the present application.
[0019] Figure 1 A direction diagram of a steel structure rust prevention detection device for building detection and identification is provided for an embodiment;
[0020] Figure 2 A direction diagram of a steel structure rust prevention detection device for building detection and identification is provided for an embodiment;
[0021] Figure 3 A direction diagram of a steel structure rust prevention detection device for building detection and identification is provided for an embodiment;
[0022] Figure 4 A direction diagram of a steel structure rust prevention detection device for building detection and identification is provided for an embodiment; DETAILED DESCRIPTION
[0023] The technical scheme of the present application will be further described below with reference to the drawings of the embodiments of the present application. The present application is not limited to the following specific embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0024] As shown in Figures 1 to 4 A steel structure rust prevention detection device for building detection and identification, comprising: a rack 100, a shell 200, a conveying mechanism, a spraying mechanism and a detection mechanism; the conveying mechanism, the spraying mechanism and the detection mechanism are all arranged on the rack 100; the conveying mechanism comprises a driver, a conveying chain 310 and a plurality of clamping assemblies, the driver and the conveying chain 310 are both arranged on the rack 100, the driver is used to drive the conveying chain 310, and the conveying chain 310 passes through the spraying mechanism and the detection mechanism, a plurality of clamping assemblies are equidistantly arranged on the conveying chain 310; the shell 200 is arranged on the rack 100, and the shell 200 is located outside the conveying mechanism, the spraying mechanism and the detection mechanism.
[0025] Specifically, the driver is a driving motor. The clamping assembly comprises a mounting plate 321, a mounting seat 322, a rotating motor 323 and a clamp, two ends of the mounting plate 321 are arranged on the conveying chain 310, the rotating motor 323 is arranged on the mounting plate 321, and the output shaft of the rotating motor 323 is connected with the mounting seat 322, and the clamp is arranged on the mounting seat 322. Further, the mounting plate 321 is provided with a storage battery 324, and the rotating motor 323 and the clamp are electrically connected with the storage battery 324. The clamp comprises a first inductor 325, two first air cylinders 326 and two clamping plates 327, the first inductor 325 and the two first air cylinders 326 are arranged on the mounting seat 322, the first inductor 325 is located between the two first air cylinders 326, and each first air cylinder 326 drives a clamping plate 327. One side of each clamping plate 327 is provided with a plurality of convex points, and the plurality of convex points are equidistantly arranged.
[0026] In the above embodiment, the spraying mechanism comprises a spraying chamber 410, a moving assembly and a spraying assembly, the spraying chamber 410 is arranged on the rack 100, the moving assembly is arranged in the spraying chamber 410, and the spraying assembly is arranged on the moving assembly. One passage 411 is arranged on each side of the spraying chamber 410, each passage 411 communicates with the inside of the spraying chamber 410, the moving assembly comprises a second air cylinder 421 and a fixing seat 422, the second air cylinder 421 is arranged on the side wall of the spraying chamber 410, and the second air cylinder 421 drives the fixing seat 422. The spraying assembly comprises a high-pressure spray gun 431, a storage tank 432, a baffle 433 and a liquid collecting tank 434, the high-pressure spray gun 431 is arranged on the fixing seat 422, the storage tank 432 is arranged on the top of the spraying chamber 410, the high-pressure spray gun 431 is connected with the storage tank 432 through a conduit 435, and further, the conduit 435 has a sufficient length, so that when the second air cylinder 421 drives the high-pressure spray gun 431 to move downward, the conduit 435 will not be disconnected from the high-pressure spray gun 431 due to insufficient length. The baffle 433 is arranged opposite to the high-pressure spray gun 431, and the liquid collecting tank 434 is arranged on the inside bottom of the spraying chamber 410. The detection mechanism comprises a detection chamber 510, a plurality of humidifiers 520, a plurality of detectors 530 and a plurality of second inductors 540, the detection chamber 510 is arranged on the rack 100, and the conveying chain 310 passes through the detection chamber 510, the plurality of humidifiers 520, the plurality of detectors 530 and the plurality of second inductors 540 are arranged in the detection chamber 510, and each humidifier 520 corresponds to a detector 530 and a second inductor 540, and the plurality of humidifiers 520 are connected with an external water source.
[0027] It is worth mentioning that the whole detection device also includes a control system, the control system is a PLC control system, the driving motor, each rotating motor 323, the first inductor 325, the two first cylinders 326, the second cylinder 421, the high-pressure spray gun 431, the several humidifiers 520, the several detectors 530 and the several second inductors 540 are electrically connected with the control system.
[0028] Using this steel structure rust detection device, the staff starts the whole detection device by using the control system, and then places the steel structure to be detected, that is, a piece of steel, between the two clamping plates 327. At this time, the first inductor 325 senses that there is steel in the middle and sends a signal to the control system. The control system controls the two first cylinders 326 to start, and the two first cylinders 326 control the two clamping plates 327 to move towards the middle, so that one clamping plate 327 abuts against one side of the steel and the other clamping plate 327 abuts against the other side of the steel. Due to the driving action of the two first cylinders 326 and the fact that each clamping plate 327 has a number of protrusions on one side, it can effectively increase the friction, so it can effectively clamp the whole steel. That is, after the steel is clamped, it is conveyed by the conveying chain 310. First, the steel will pass through a channel 411 and then be conveyed into the spraying chamber 410. After being located in the spraying chamber 410, the conveying chain 310 will temporarily stop running, and then the high-pressure spray gun 431 will uniformly spray paint on one side of the steel. After spraying, the rotating motor 323 is started, and the output shaft of the rotating motor 323 rotates to drive the mounting seat 322 to rotate, so that the other side of the steel is turned to face the high-pressure spray gun 431, and then the high-pressure spray gun 431 uniformly sprays paint on this side. It is worth mentioning that a position sensor 436 is installed on the side of the high-pressure spray gun 431, that is, when the position sensor 436 detects that the steel passes, it sends a signal to the control system, and the control system controls the conveying chain 310 to pause transmission. When the position sensor 436 detects that the steel is turned to the other side, it also sends a signal to the control system, and then the control system controls the high-pressure spray gun 431 to continue spraying.
[0029] After spraying, the high-pressure spray gun 431 stops working, and at this time the steel will be hung in the spraying chamber 410 for 1 minute, that is, the excess part of the paint on the surface will flow down along the steel and then drop into the collecting tank 434. Then the conveying chain 310 continues to convey forward and conveys it into the detection chamber 510. It is worth mentioning that the clamping assemblies can be installed equidistantly on the conveying chain 310, that is, after the steel on each clamping assembly is sprayed with paint in the spraying chamber 410, it will be conveyed to the detection chamber 510.
[0030] For example, there are five humidifiers 520, five detectors 530 and five second inductors 540 in the detection chamber 510, that is, after five steels enter the detection chamber 510, the conveying chain 310 will temporarily stop running, then five humidifiers 520 are started to humidify the steels, then five second inductors 540 are started to induct the humidity around the steels, when the humidity reaches the preset requirement, the operation of the humidifiers 520 is stopped. Then according to the preset of the specific time, the steels are placed in the detection chamber 510, that is, after the preset time is reached, the surface of the steels is detected by the detectors 530, that is, after one side of the steel is detected by each detector 530, the steel is rotated to the other side by the rotating motor 323, then the detection is continuously carried out, after the detection is completed, the steel is conveyed out of the detection chamber 510 along the conveying chain 310, and the whole detection process is completed.
[0031] In summary, the above-mentioned embodiments are not the limiting embodiments of the present application, and any modification or equivalent transformation of the essential content of the present application by those skilled in the art is within the technical scope of the present application.
Claims
1. A steel structure rust detection device for building inspection and identification, characterized by, The utility model relates to a kind of automatic spraying machine, including: Rack, shell, conveying mechanism, spraying mechanism and detection mechanism; The conveying mechanism, the spraying mechanism and the detection mechanism are all arranged on the rack; The conveying mechanism includes driver, conveying chain and several clamping components, the driver and conveying chain are all arranged on the rack, the driver is used to drive the conveying chain, and the conveying chain passes through the spraying mechanism and the detection mechanism, several clamping components are equidistantly arranged on the conveying chain; The shell is arranged on the rack, and the shell is located outside the conveying mechanism, the spraying mechanism and the detection mechanism.
2. The rust detection device for building inspection and identification of steel structure according to claim 1, characterized in that: The driver is a driving motor.
3. The apparatus for detecting rust of a steel structure for building inspection and authentication according to claim 2, characterized by: The clamping component includes mounting plate, mounting seat, rotary motor and holder, both ends of the mounting plate are arranged on the conveying chain, the rotary motor is arranged on the mounting plate, and the output shaft of the rotary motor is connected to the mounting seat, the holder is arranged on the mounting seat.
4. The apparatus for detecting rust of a steel structure for building inspection and authentication according to claim 3, characterized by: A storage battery is arranged on the mounting plate, and the rotary motor and the holder are electrically connected to the storage battery.
5. The apparatus for rust detection of steel structure for building inspection and authentication according to claim 4, characterized in that: The holder includes first inductor, two first air cylinders and two clamping plates, the first inductor and two first air cylinders are arranged on the mounting seat, and the first inductor is located between the two first air cylinders, and each first air cylinder drives a clamping plate.
6. The apparatus for rust detection of steel structure for building inspection and authentication according to claim 5, characterized in that: One side of each clamping plate is provided with a plurality of convex points, and the plurality of convex points are equidistantly arranged.
7. The apparatus for detecting rust of a steel structure for building inspection and authentication according to claim 6, characterized by: The spraying mechanism includes spraying chamber, moving component and spraying component, the spraying chamber is arranged on the rack, the moving component is arranged in the spraying chamber, and the spraying component is arranged on the moving component.
8. The apparatus for rust detection of steel structure for building inspection and authentication according to claim 7, characterized in that: One side of each clamping plate is provided with a plurality of convex points, and the plurality of convex points are equidistantly arranged.
9. The apparatus for rust detection of steel structure for building inspection and authentication according to claim 8, characterized in that: The spraying mechanism includes spraying chamber, moving component and spraying component, the spraying chamber is arranged on the rack, the moving component is arranged in the spraying chamber, and the spraying component is arranged on the moving component.
10. The apparatus for rust detection of steel structure for building inspection and authentication according to claim 9, characterized in that: Two sides of the spraying chamber are respectively provided with a passage, each passage communicates with the inside of the spraying chamber, the moving component includes second air cylinder and fixing seat, the second air cylinder is arranged on the side wall of the spraying chamber, and the second air cylinder drives the fixing seat. The spraying component includes high-pressure spray gun, storage tank, baffle and liquid collecting tank, the high-pressure spray gun is arranged on the fixing seat, the storage tank is arranged on the top of the spraying chamber, the high-pressure spray gun is connected to the storage tank through a conduit, the baffle is arranged opposite to the high-pressure spray gun, and the liquid collecting tank is arranged on the inside bottom of the spraying chamber. The detection mechanism includes detection chamber, several humidifiers, several detectors and several second inductors, the detection chamber is arranged on the rack, and the conveying chain passes through the detection chamber, several humidifiers, several detectors and several second inductors are arranged in the detection chamber, each humidifier corresponds to a detector and a second inductor, and several humidifiers are connected to external water source.