Handheld aircraft cable anti-abrasion binding equipment
By using a motor drive system and gear meshing transmission in a handheld aircraft cable anti-wear wrapping device, the problems of low efficiency and unstable quality of manual winding of aircraft cables in existing technologies have been solved. This has enabled efficient and stable automated wrapping, which can adapt to complex wiring structures and reduce maintenance difficulty and safety risks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- AIR FORCE ENG UNIV OF PLA AIRCRAFT MAINTENACE MANAGEMENT SERGEANT SCHOOL
- Filing Date
- 2025-04-14
- Publication Date
- 2026-04-10
AI Technical Summary
In the current technology, the protection of aircraft cables mainly relies on manual wrapping of insulating tape, which has problems such as low efficiency, unstable quality and poor adaptability. It is difficult to wrap quickly and effectively in confined spaces or complex wiring structures, which increases the difficulty of maintenance.
A handheld aircraft cable anti-wear wrapping device was designed. It adopts a motor drive system and gear meshing transmission to realize automatic tape wrapping. Combined with a ring array positioning component and retaining ring limit, it can adapt to complex wiring structures, ensure constant tape tension and consistent overlap rate, and is suitable for confined spaces and complex wire harness areas.
It achieves efficient and automated bandaging, shortens maintenance time, improves the stability and adaptability of bandaging quality, reduces the risk of short circuits and signal interruptions, and is suitable for high-altitude or confined cabin operations.
Smart Images

Figure CN224110056U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable repair equipment technical field, concretely relates to a handheld aircraft cable anti-abrasion bandaging equipment. BACKGROUND
[0002] The military aircraft cable is an important component of the aircraft electrical system, and undertakes the key task of power transmission and signal transmission. Its working environment is extremely harsh, and it is in complex working conditions of long-term high vibration, strong friction, high temperature, low temperature and high-low temperature mutation. Such a harsh environment causes the cable insulation layer to be easily damaged due to mechanical wear, thermal aging and chemical corrosion, and further causes short circuit, signal interruption and even fire accidents, which directly threatens flight safety.
[0003] At present, the aircraft cable protection mainly relies on manual winding of insulating tape or protection materials without adhesive. This method has the following disadvantages:
[0004] Low efficiency: manual operation takes a long time, especially in small spaces or dense wire bundle areas, the wrapping speed is limited, and it is difficult to meet the rapid repair requirements.
[0005] Unstable quality: the wrapping quality is highly dependent on the experience of the operator, and the tension control, overlap rate and sealing performance are difficult to standardize, which may lead to insufficient local coverage or tape loosening.
[0006] Poor adaptability: for installed cables or complex wiring structures, manual wrapping is difficult to complete without disassembling the cable, increasing the maintenance difficulty. INVENTION CONTENT
[0007] Therefore, the utility model provides a handheld aircraft cable anti-abrasion bandaging equipment, which can quickly wrap the tape on the wire bundle to form a wrapping effect, thereby increasing the maintenance efficiency of the cable.
[0008] To solve the above technical problems, the utility model provides a handheld aircraft cable anti-abrasion bandaging equipment, which comprises a main frame for providing support for the whole equipment.
[0009] The fixed ring is fixedly arranged on the main frame, and the main frame provides support for the fixed ring. The first opening is provided on the fixed ring, and the first opening penetrates the inner surface and the outer surface of the fixed ring. The cable can pass through the first opening on the fixed ring.
[0010] The movable ring is rotatably arranged on the outer surface of the fixed ring, and the movable ring and the fixed ring are located on the same axis. The second opening is provided on the movable ring corresponding to the fixed ring, and the second opening penetrates the inner surface and the outer surface of the movable ring. The cable can pass through the second opening provided on the movable ring.
[0011] The storage tray is rotatably arranged on the side wall of the movable ring, and a clamping mechanism is arranged on the storage tray to abut and position the inner surface of the adhesive tape roll. The adhesive tape can be fixed on the storage tray and rotate with the storage tray.
[0012] A motor is fixedly arranged on the main frame, and a gear ring is further arranged on the outer surface of the movable ring. The output shaft of the motor is in transmission connection with the gear ring, so that the motor can indirectly drive the movable ring to rotate.
[0013] A driving rod is further rotatably arranged on the main frame through a bearing, and the end of the driving rod is connected with the output shaft of the motor. The motor can drive the driving rod to rotate. The other end of the driving rod is further provided with a driving gear. Corresponding to the driving rod, two driven rods are further arranged on the main frame through bearings. The end of the driven rod is provided with a driven gear. The two driven gears are in mesh with each other. The two driven gears can rotate synchronously, and the two driven gears are in mesh with the teeth on the gear ring. The distance between the two driven gears is greater than the width of the second opening. The gear ring can be driven to rotate by the two driven gears.
[0014] The outer surface of the fixed ring is provided with a first ring groove. Corresponding to the first ring groove, a second ring groove is arranged on the inner surface of the movable ring. A plurality of balls are arranged in the second ring groove. The balls can rotate in the first ring groove. The cross section of the first ring groove and the second ring groove together presents a circular structure. The cross section of the second ring groove is larger than that of the first ring groove. The two ends of the second ring groove are further provided with a baffle. The baffle can prevent the balls from falling off from the second opening.
[0015] The clamping mechanism comprises a plurality of positioning assemblies arranged in a ring array with the axis of the storage tray as the center. The positioning assembly comprises a sliding groove arranged on the storage groove. A plurality of sliding grooves are also arranged in a ring array. A guide rod is arranged in the sliding groove. A sliding block is slidably arranged on the guide rod. A abutting rod is arranged on the sliding block. The abutting rod is used for abutting and positioning the inner ring of the adhesive tape. A spring is further arranged on the guide rod. The two ends of the spring are respectively connected with the sliding block and the side wall of the sliding groove. The spring can provide a thrust force for the abutting rod.
[0016] The side of the main frame is further provided with a restraint ring through a support. The restraint ring can limit the wire harness. A third opening is arranged on the restraint ring. The third opening penetrates the inner surface and the outer surface of the restraint ring. The cable can pass through the third opening.
[0017] A snap ring is arranged on the restraint ring through a torsion spring corresponding to the third opening. The snap ring can limit the third opening.
[0018] A handle is further connected to the main frame. The handle is convenient for applying force to the whole device.
[0019] A control switch is arranged on the handle. The control switch is used for controlling the opening and closing of the motor.
[0020] A plurality of hanging holes are arranged through the handle. The hanging holes are convenient for hanging and placing the device.
[0021] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0022] 1. High-efficiency automatic wrapping, breaking through the efficiency bottleneck of manual operation: The device integrates a motor-driven system, which drives the rotating ring to rotate through gear engagement transmission, realizing automatic winding of the cable with the adhesive tape. Compared with traditional manual operation, the mechanical transmission speed is controllable and stable, especially suitable for narrow spaces or dense wire harness areas, greatly shortening the maintenance time and meeting the demand for rapid response.
[0023] 2. Standardized wrapping quality, eliminating human error: The placement disc adopts a ring array positioning assembly, which uniformly tightens the contact rod against the inner circle of the adhesive tape through spring thrust, ensuring constant tension and consistent overlap rate of the adhesive tape. This design avoids the problem of loosening or insufficient coverage caused by uneven force during manual wrapping, forming a high-sealing protective layer and reducing the risk of short circuit and signal interruption.
[0024] 3. Improved adaptability to complex working conditions, simplifying maintenance procedures: The device adopts a three-opening (fixed ring, rotating ring, and constraint ring) coaxial design, combined with a snap ring limiting function, which can complete the wrapping without disassembling the installed cable. The constraint ring is flexibly connected to the main frame through a bracket, adapting to the limiting needs of curved or branched wire harnesses, solving the operational limitations of traditional methods on complex wiring.
[0025] 4. Lightweight structure and portability optimization: The main frame and handle are designed as an integrated unit, conforming to human engineering, and the hanging hole is set for tool storage; the rotating ring adopts a ball anti-friction structure (first / second ring groove with ball), reducing the rotation resistance and making single-handed operation more flexible, suitable for high-altitude or narrow-cabin operations.
[0026] 5. Modular design enhances expandability: The double-driven gear layout of the drive rod (distance > second opening width) ensures stable transmission, while the reserved interface facilitates the upgrade of intelligent control systems (such as tension sensors and speed regulation modules), laying the foundation for future functional expansion. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structural schematic view of the utility model of a handheld aircraft cable anti-abrasion wrapping device;
[0028] Figure 2 is a structural schematic view of the utility model side view;
[0029] Figure 3 is a structural schematic view of the utility model Figure 2 is a structural schematic view of the utility model A place;
[0030] Figure 4 is a structural schematic view of the utility model ball section view;
[0031] Figure 5 This is a schematic diagram of the clamping mechanism of this utility model.
[0032] Explanation of reference numerals in the attached figures:
[0033] 100. Main frame;
[0034] 200. Fixing ring; 201. First opening;
[0035] 300. Movable ring; 301. Second opening; 302. Gear ring;
[0036] 400. Storage tray; 401. Slide rail; 402. Guide rod; 403. Slider; 404. Abutment rod; 405. Spring;
[0037] 500. Motor; 501. Drive rod; 502. Drive gear; 503. Driven rod; 504. Driven gear;
[0038] 600, First annular groove; 601, Second annular groove; 602, Ball bearing; 603, Baffle plate;
[0039] 700, Bracket; 701, Constraint Ring; 702, Third Opening; 703, Snap Ring;
[0040] 800, handle; 801, control switch; 802, hanging hole. Detailed Implementation
[0041] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figures 1-5 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0042] This embodiment provides a handheld aircraft cable anti-wear wrapping device, such as... Figure 1 , 2 As shown: It includes a main frame 100, which provides support for the entire equipment. The main frame 100 has an arc-shaped groove, in which a fixing ring 200 is fixed. The fixing ring 200 has a circular cross-section. A first opening 201 is also provided through both sides of the fixing ring 200. The first opening 201 is connected to the inner and outer surfaces of the fixing ring 200, and the first opening 201 is located on the side of the fixing ring 200 away from the arc-shaped groove, so that the cable can be inserted into the inner ring of the fixing ring 200 through the first opening 201.
[0043] The width of the fixed ring 200 is greater than the width of the main frame 100, and the outer wall surface of the fixed ring 200 is also rotatably provided with a movable ring 300. The movable ring 300 is in a circular ring structure and is located on the same axis as the fixed ring 200. The second opening 301 is provided on the two side surfaces of the movable ring 300 and is in communication with the inner surface and the outer surface of the movable ring 300. The cable can be inserted into the inner ring of the movable ring 300 through the second opening 301.
[0044] The outer wall surface of the movable ring 300 is also rotatably provided with a storage tray 400 through a rotating shaft. The storage tray 400 is located on the same axis as the rotating shaft, and the axis of the storage tray 400 is parallel to the axis of the fixed ring 200. The storage tray 400 is provided with a clamping mechanism for clamping and fixing the adhesive tape roll. After the adhesive tape roll is fixed, it is located on the same axis as the storage tray 400.
[0045] The main frame 100 is also fixedly provided with a motor 500. The motor 500 can indirectly drive the movable ring 300 to rotate on the outer surface of the fixed ring 200.
[0046] That is, when repairing the cable, the movable ring 300 needs to be rotated in advance so that the second opening 301 on the movable ring 300 is aligned with the first opening 201 on the fixed ring 200. Then, the first opening 201 and the second opening 301 are aligned with the cable so that the cable is inserted into the inner ring of the fixed ring 200. Then, the adhesive tape is fixed on the clamping mechanism on the storage tray 400, and one end of the adhesive tape is pulled out and wrapped around the outer surface of the cable. Finally, the motor 500 is controlled to work, which can make the movable ring 300 rotate on the outside of the fixed ring 200. The movable ring 300 can drive the adhesive tape roll to rotate around the cable, so that the cable can be automatically wrapped and repaired.
[0047] Specifically, the main frame 100 is also provided with a drive rod 501 through a bearing. The end of the drive rod 501 is connected with the output shaft of the motor 500. The motor 500 can drive the drive rod 501 to rotate, such as Figure 2As shown: the end of the driving rod 501 is also coaxially provided with a driving gear 502, the driving rod 501 can drive the driving gear 502 to rotate, and the driving rod 501 is also provided with two driven rods 503 on the main frame 100 through bearings, the two driven rods 503 are located on both sides of the driving rod 501 and can rotate on the main frame 100, and the ends of the two driven rods 503 are provided with driven gears 504, the two driven gears 504 are consistent in size and can rotate on the driven rod 503, and the two driven gears 504 are meshed with the driving gear 502, so that the two driven gears 504 can rotate synchronously, and the outer surface of the movable ring 300 is also provided with a gear ring 302, the teeth of the two driven gears 504 are meshed with the teeth of the gear ring 302, so that the driven gear 504 can drive the movable ring 300 to rotate, and the distance between the two driven gears 504 is greater than the width of the second opening 301, so that when the second opening 301 rotates to the two driven gears 504, the driven gear 504 can still drive the movable ring 300 to rotate.
[0048] The outer surface of the fixed ring 200 is provided with a first ring groove 600, and the inner surface of the movable ring 300 is provided with a second ring groove 601 corresponding to the first ring groove 600, as Figure 3 、 4 As shown: the cross section of the second ring groove 601 is larger than that of the first ring groove 600, and the cross sections of the first ring groove 600 and the second ring groove 601 together are circular, a plurality of balls 602 are arranged in the second ring groove 601, part of the balls 602 will extend out of the second ring groove 601 and be located in the first ring groove 600, so that the movable ring 300 can rotate more smoothly outside the fixed ring 200, and the second ring groove 601 is provided with a baffle 603 at both ends located at the second opening 301, that is, the baffle 603 can prevent the balls 602 from falling out of the second ring groove 601.
[0049] Further, the clamping mechanism comprises a plurality of positioning assemblies arranged on the storage tray 400, as Figure 5As shown: a plurality of positioning components are arranged in a ring array with the axis of the tray 400 as the center, each positioning component includes a chute 401 arranged on the tray 400 away from the side of the movable ring 300, the chute 401 is in a linear structure, a guide rod 402 is arranged in the chute 401 along the length direction of the chute 401, a sliding block 403 is arranged in the chute 401 corresponding to the sliding of the guide rod 402, the guide rod 402 can provide guidance for the sliding block 403 to prevent the sliding block 403 from falling out of the chute 401, a contact rod 404 is arranged on the upper surface of the sliding block 403, and a spring 405 is further sleeved on the guide rod 402, the two ends of the spring 405 are respectively connected with the sliding block 403 and the side wall of the chute 401, that is, the spring 405 can always push the sliding block 403 to the outer surface of the tray 400, so that a plurality of contact rods 404 can contact and position the inner circle of the adhesive tape roll.
[0050] It is worth mentioning that the main frame 100 is provided with a constraint ring 701 on both sides through the support 700, as shown in Figure 1 、 2 As shown: the constraint ring 701 is located on the same axis as the fixed ring 200, and the constraint ring 701 is further provided with a third opening 702, the third opening 702 is arranged through the two side surfaces of the constraint ring 701, the third opening 702 is in communication with the inner surface and the outer surface of the constraint ring 701, and the opening direction of the third opening 702 on the constraint ring 701 is consistent with the opening direction of the first opening 201 on the fixed ring 200, that is, when the cable is wrapped, the two constraint rings 701 can be located on both sides of the cable wear part to limit the position of the cable, so that the cable can be prevented from shaking violently during repair.
[0051] Further, the third opening 702 of the constraint ring 701 is further provided with a snap ring 703 through a torsional spring, the snap ring 703 can seal the third opening 702, so that the cable can be prevented from bouncing out of the constraint ring 701 when the cable is repaired.
[0052] Specifically, the main frame 100 is further provided with a handle 800, as shown in Figure 1 、 2 As shown: the handle 800 is in an L-shaped structure, the handle 800 can facilitate the force exertion on the whole device, and the handle 800 is provided with a control switch 801, the control switch 801 is electrically connected with the motor 500, the control switch 801 can control the opening and closing of the motor 500, and the end of the handle 800 away from the main frame 100 is further provided with a plurality of hanging holes 802, the hanging holes 802 are arranged through the handle 800, that is, the handle 800 can be hung, placed and stored through the hanging holes 802.
[0053] In addition, it needs to be explained that, in the description of the present application, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0054] The above is the preferred embodiment of the present application, it should be pointed out that, for those skilled in the art, without departing from the principles described in the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A hand-held aircraft cable chafe protection wrapping device, characterized by: The utility model relates to a kind of automatic tape dispenser, including; Main frame (100) provides support for the whole equipment; Fixed ring (200) is fixedly arranged on main frame (100), and first opening (201) is provided on fixed ring (200), and first opening (201) penetrates the inner surface and outer surface of fixed ring (200); Rotary ring (300) is rotatably arranged on the outer surface of fixed ring (200), and rotary ring (300) is located on the same axis with fixed ring (200), and second opening (301) is provided on rotary ring (300) corresponding to fixed ring (200), and second opening (301) penetrates the inner surface and outer surface of rotary ring (300); The object tray (400) is rotatably arranged on the side wall of the rotary ring (300), and the object tray (400) is provided with a clamping mechanism for abutting and positioning the inner surface of the adhesive tape roll; Motor (500) is fixedly arranged on main frame (100), and the outer surface of rotary ring (300) is also provided with gear ring (302), and the output shaft of motor (500) is drivingly connected with gear ring (302).
2. A hand-held aircraft cable chafe protection device as claimed in claim 1, wherein: The main frame (100) is also rotatably provided with a drive rod (501) through a bearing, the end of the drive rod (501) is connected with the output shaft of the motor (500), the other end of the drive rod (501) is also provided with a drive gear (502), corresponding to the drive rod (501), two driven rods (503) are also provided on the main frame (100) through a bearing, the end of the driven rod (503) is provided with a driven gear (504), the two driven gears (504) are meshed with each other, and the two driven gears (504) are meshed with the teeth on the gear ring (302), and the distance between the two driven gears (504) is greater than the width of the second opening (301).
3. A hand-held aircraft cable chafe protection device as claimed in claim 2, wherein: The outer surface of the fixed ring (200) is provided with a first ring groove (600), and a second ring groove (601) is provided on the inner surface of the rotary ring (300) corresponding to the first ring groove (600), a plurality of balls (602) are arranged in the second ring groove (601), the cross section of the first ring groove (600) and the second ring groove (601) is circular, and the cross section of the second ring groove (601) is larger than that of the first ring groove (600), and the two ends of the second ring groove (601) are also provided with a baffle (603).
4. A hand-held aircraft cable chafe protection device as claimed in claim 1, wherein: The clamping mechanism includes a plurality of positioning components arranged in a ring array with the axis of the object tray (400) as the center, the positioning component includes a sliding groove (401) arranged on the object groove, a guide rod (402) is arranged in the sliding groove (401), a sliding block (403) is slidably arranged on the guide rod (402), an abutting rod (404) is arranged on the sliding block (403), a spring (405) is sleeved on the guide rod (402), and the two ends of the spring (405) are respectively connected with the sliding block (403) and the side wall of the sliding groove (401).
5. A hand-held aircraft cable chafe protection device as claimed in claim 4, wherein: The side of the main frame (100) is further provided with a restraint ring (701) through a support (700), and the restraint ring (701) is provided with a third opening (702) penetrating the inner surface and the outer surface of the restraint ring (701).
6. A hand-held aircraft cable chafe protection device as claimed in claim 5, characterised in that: The restraint ring (701) is provided with a snap ring (703) through a torsion spring corresponding to the third opening (702).
7. A hand-held aircraft cable chafe protection device as claimed in claim 1, wherein: The main frame (100) is further connected with a handle (800).
8. A hand-held aircraft cable chafe protection device as claimed in claim 7, characterised in that: The handle (800) is provided with a control switch (801) for controlling the opening and closing of the motor (500).
9. A hand-held aircraft cable chafe protection device as claimed in claim 7, wherein: The handle (800) is provided with a plurality of hanging holes (802).