Spliced shell structure of box-type substation
The modular design and bolt-connected spliced shell structure solves the problems of transportation constraints and unstable assembly of prefabricated substations, enabling rapid assembly and efficient disassembly, and improving the stability and safety of the structure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-10
AI Technical Summary
The existing prefabricated substation enclosures are too large, which restricts transportation, and the assembly process is complex and unstable, posing safety hazards.
The modular design of the base plate, top cover, side plates, and positioning corner plates enables rapid positioning through plug-in slots and mating blocks, and uses a rigid connection method of locking bolts and threaded grooves to replace the traditional welding process.
It solved the problem of transportation constraints, improved assembly efficiency, reduced labor and time costs, enhanced structural stability and safety, and avoided deformation and disassembly difficulties caused by welding.
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Figure CN224110752U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to box -type substation technical field, concretely is the splicing shell structure of box -type substation. BACKGROUND
[0002] The outer dimension of the box -type substation shell usually exceeds the standard transportation range, resulting in being limited in the transportation process. In order to complete the transportation smoothly, the existing method usually splits each component of the box -type substation, is transported to the scene respectively and then is assembled. This process involves the on -the -spot combination of wall body, base and top cover and multiple components. Although this split assembly mode solves the transportation difficulty to some extent, still exposes many problems in actual operation. The existing substation shell usually adopts the welding mode in the assembly process, and this method not only makes the installation process complex, but also leads to difficulty in disassembly. Due to the solidification characteristics of the welding connection, any operation needing disassembly or replacement needs additional cutting and welding operation, increasing the labor and time cost.
[0003] The patent with the publication number CN222191549U discloses a splicing box -type substation shell, which comprises a base, the bottom of the base is fixedly connected with an anti -skid block, the top of the base is fixedly connected with an electric telescopic rod, the top of the electric telescopic rod is fixedly connected with a lifting rod, the top of the lifting rod is fixedly connected with a stable cover, the top of the stable cover is fixedly connected with a shell seat, the inside of the shell seat is installed with a first shell body and a second shell body, the outer side of the second shell body is fixedly connected with a compression spring, the outer side of the compression spring is fixedly connected with a clamping plate, the inner top wall of the first shell body is provided with a through -hole, the inside of the clamping plate is provided with a positioning hole, the utility model has the advantages of simple structure, convenient to use, convenient for the assembly and disassembly of the box -type substation shell, and can adjust the height of the shell bottom to prevent the bottom from being humid.
[0004] The prior art box-type substation shell after assembly, because the first shell and the second shell are not effectively fixed with the shell seat, resulting in instability of the overall structure. In actual use, the shell is prone to displacement when facing wind pressure, vibration and other external forces, and even may lead to the risk of collapse. In addition, the stable rod at the bottom of the cover plate enters the positioning hole in the clamping plate through the insertion hole, so that the positions of the first shell and the second shell are fixed, but this connection structure cannot ensure the effective connection between the first shell, the second shell and the cover plate. Especially in windy weather, the cover plate is easily lifted by wind force, resulting in the loss of protection function of the shell, and further affecting the safety of the internal equipment of the substation. Therefore, this prior art box-type substation shell has significant safety hazards and stability problems in use, and needs to be improved to improve its overall performance and reliability. Based on this, we propose a spliced shell structure of a box-type substation to solve the above problems and ensure the safe and stable operation of the substation. Practical new type content
[0005] The utility model discloses a spliced shell structure of a box-type substation to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] The spliced shell structure of the box-type substation includes a bottom plate and a top cover. The bottom plate serves as a base to support the overall structure, and its top is provided with a first frame-shaped positioning plate for positioning the side plate. The top cover provides top protection and forms a shell frame with the bottom plate. The top cover is located directly above the bottom plate. Two first side plates are symmetrically arranged front and back between the bottom plate and the top cover. The first side plates constitute the front and rear walls of the shell and are connected to the bottom plate and the top cover through a plug-in structure. Two second side plates are symmetrically arranged left and right between the bottom plate and the top cover. The second side plates constitute the left and right walls of the shell and are quickly assembled through a plug-in structure.
[0008] The top of the bottom plate is provided with a first frame-shaped positioning plate. The bottom of the inner side of the first side plate and the second side plate is in close contact with the outer side of the first frame-shaped positioning plate. The first frame-shaped positioning plate limits the position of the bottom of the first side plate and the second side plate to ensure vertical alignment. The bottom of the top cover is provided with a second frame-shaped positioning plate. The top of the inner side of the first side plate and the second side plate is in close contact with the outer side of the second frame-shaped positioning plate. The second frame-shaped positioning plate limits the position of the top of the side plate and cooperates with the first frame-shaped positioning plate to form double positioning.
[0009] The four positioning angle plates for fixing the positions of the first side plate and the second side plate are arranged between the bottom plate and the top cover, and the positioning angle plates are connected to the bottom plate and the top cover through bolt connection to reinforce the connection of the side plates, the bottom plate and the top cover, so as to prevent the displacement of the side plates.
[0010] Preferably, the bottom of the bottom plate is provided with four matrix-arranged supporting legs, and the bottom of each supporting leg is provided with an antiskid pad.
[0011] Preferably, the first side plate in front is hingedly connected with a hatch, and the hatch facilitates equipment maintenance and maintenance, and the hatch is provided with a heat dissipation hole, which promotes internal air circulation and avoids the influence of overheating on the running stability of the equipment.
[0012] Preferably, the bottom of the first side plate is provided with a first bottom butt joint block, the first bottom butt joint block is inserted into a first bottom butt joint groove of the bottom plate, the top of the bottom plate is provided with the first bottom butt joint groove for inserting the first bottom butt joint block, the top of the first side plate is provided with a first top butt joint block, the bottom of the top cover is provided with a first top butt joint groove for inserting the first top butt joint block, and the first top butt joint block is inserted into the first top butt joint groove of the top cover, so as to ensure the vertical fixation of the first side plate and the top cover.
[0013] Preferably, the bottom of the second side plate is provided with a second bottom butt joint block, the second bottom butt joint block is inserted into a second bottom butt joint groove of the bottom plate, the top of the bottom plate is provided with the second bottom butt joint groove for inserting the second bottom butt joint block, the top of the second side plate is provided with a second top butt joint block, the bottom of the top cover is provided with a second top butt joint groove for inserting the second top butt joint block, and the second top butt joint block is inserted into the second top butt joint groove of the top cover, so as to avoid the shaking of the top of the second side plate.
[0014] Preferably, the outer side of the first side plate is provided with two first handles arranged in left-right symmetry, the first handles facilitate manual carrying and adjusting the position of the first side plate, and the assembling efficiency is improved, and the outer side of the second side plate is provided with two second handles arranged in front-rear symmetry, the second handles provide a force point for the second side plate and reduce the operation difficulty.
[0015] Preferably, the outer side of the joint of the first side plate and the second side plate is matched with the inner side of the positioning angle plate, the positioning angle plate further limits the displacement of the side plate by matching the joint of the side plate, and the overall wind pressure resistance is enhanced.
[0016] Preferably, the top of the connecting bottom block is provided with a mounting hole a for the first locking bolt to pass through, the mounting hole a is matched with the first locking bolt, detachable rigid connection of the connecting bottom block and the bottom plate is realized, the top of the bottom plate and the positions close to the four corners are all provided with first threaded grooves for the first locking bolt to be threadedly connected, the first threaded grooves are fixed with the first locking bolt through thread engagement, and the fastening of the connecting bottom block and the bottom plate is ensured.
[0017] Preferably, the bottom of the connecting top block is provided with a mounting hole b for the second locking bolt to pass through, the mounting hole b is matched with the second locking bolt, detachable rigid connection of the connecting top block and the top cover is realized, the bottom of the top cover and the positions close to the four corners are all provided with second threaded grooves for the second locking bolt to be threadedly connected, the second threaded grooves are fixed with the second locking bolt through thread engagement, and the fastening of the connecting top block and the top cover is ensured.
[0018] Compared with the prior art, the utility model has the advantages that:
[0019] 1、The splicing shell structure of the box-type substation solves the problem that the traditional box-type substation shell is limited in transportation due to the overall size being too large, the components are quickly positioned through the cooperation of the plug-in grooves and the butt blocks, the on-site assembly efficiency is significantly improved by the cooperation of the handle design, and the labor and time costs are reduced.
[0020] 2、The splicing shell structure of the box-type substation adopts the rigid connection mode of the locking bolt and the threaded groove, replaces the traditional welding process, guarantees the stability of the splicing shell, is convenient for disassembly, maintenance or component replacement, avoids the problems of deformation and secondary processing caused by welding.
[0021] 3、The splicing shell structure of the box-type substation vertically limits the side plate through the first frame-shaped positioning plate on the bottom plate and the second frame-shaped positioning plate on the top cover, and effectively prevents the displacement of the side plate caused by wind pressure, vibration and other external forces by the matching and reinforcement of the positioning angle plate on the joint of the side plate, thereby avoiding the risk of shell collapse. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a whole first visual angle structural schematic view of the utility model;
[0023] Figure 2 It is a whole second visual angle structural schematic view of the utility model;
[0024] Figure 3The whole decomposition structure schematic view of the utility model;
[0025] Figure 4 The partial structure schematic view of the utility model;
[0026] Figure 5 The top cover structure schematic view in the utility model;
[0027] Figure 6 The positioning angle plate structure schematic view in the utility model;
[0028] In the figure: 1, bottom plate;10, first bottom butt joint groove;11, second bottom butt joint groove;12, first screw groove;13, first frame-shaped positioning plate;2, top cover;20, first top butt joint groove;21, second top butt joint groove;22, second screw groove;23, second frame-shaped positioning plate;3, first side plate;30, first bottom butt joint block;31, first top butt joint block;32, first handle;4, second side plate;40, second bottom butt joint block;41, second top butt joint block;42, second handle;5, positioning angle plate;50, connecting bottom block;500, mounting hole a;51, connecting top block;510, mounting hole b;52, first locking bolt;53, second locking bolt;6, hatch;60, heat dissipation hole;7, supporting leg. DETAILED DESCRIPTION
[0029] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or position relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0031] Please refer to Figures 1-6 The utility model provides a technical scheme:
[0032] The spliced shell structure of the box-type substation includes a bottom plate 1 and a top cover 2, the bottom plate 1 supports the overall structure as a base, the top of the bottom plate 1 is provided with a first frame-shaped positioning plate 13 for positioning the side plate, the top cover 2 provides top protection and forms a shell frame with the bottom plate 1, the top cover 2 is located directly above the bottom plate 1, two first side plates 3 are arranged in front and back symmetry between the bottom plate 1 and the top cover 2, the first side plates 3 constitute the front and back walls of the shell and are connected with the bottom plate 1 and the top cover 2 through the plug-in structure, two second side plates 4 are arranged in left and right symmetry between the bottom plate 1 and the top cover 2, the second side plates 4 constitute the left and right walls of the shell and are quickly assembled through the plug-in structure;
[0033] The top of the bottom plate 1 is provided with the first frame-shaped positioning plate 13, the bottom of the inner side of the first side plate 3 and the second side plate 4 is attached to the outer side of the first frame-shaped positioning plate 13, the first frame-shaped positioning plate 13 limits the position of the bottom of the first side plate 3 and the second side plate 4 and ensures the vertical alignment, the bottom of the top cover 2 is provided with a second frame-shaped positioning plate 23, the top of the inner side of the first side plate 3 and the second side plate 4 is attached to the outer side of the second frame-shaped positioning plate 23, the second frame-shaped positioning plate 23 limits the position of the top of the side plate and cooperates with the first frame-shaped positioning plate 13 to form double positioning;
[0034] Four positioning angle plates 5 for fixing the positions of the first side plate 3 and the second side plate 4 are arranged between the bottom plate 1 and the top cover 2, the positioning angle plates 5 are connected with the bottom plate 1 and the top cover 2 through the bolt connection to reinforce the connection of the side plate, the bottom plate 1 and the top cover 2, so as to prevent the displacement of the side plate, the bottom of the outer corner of the positioning angle plate 5 is provided with a connecting bottom block 50, the connecting bottom block 50 is detachably connected with the bottom plate 1 through the first locking bolt 52, the connecting bottom block 50 is fixed to the bottom plate 1 through the mounting hole a500 and the first locking bolt 52, the top of the outer corner of the positioning angle plate 5 is provided with a connecting top block 51, the connecting top block 51 is detachably connected with the top cover 2 through the second locking bolt 53, the connecting top block 51 is fixed to the top cover 2 through the mounting hole b510 and the second locking bolt 53.
[0035] In the embodiment, the bottom of the bottom plate 1 is provided with four supporting legs 7 arranged in a matrix, the bottom of the supporting leg 7 is provided with an antiskid pad, the supporting leg 7 is used for supporting the shell, and the antiskid pad at the bottom enhances the friction with the ground and prevents sliding.
[0036] Specifically, the first side plate 3 in front is hinged with a hatch 6, the hatch 6 is convenient for equipment maintenance and maintenance, the hatch 6 is provided with a heat dissipation hole 60, the heat dissipation hole 60 promotes the circulation of internal air and avoids the influence of overheating on the running stability of the equipment.
[0037] Further, the bottom of the first side plate 3 is provided with a first bottom butt joint block 30, the first bottom butt joint block 30 is inserted into the first bottom butt joint groove 10 of the bottom plate 1, the rapid positioning of the first side plate 3 and the bottom plate 1 is realized, the top of the bottom plate 1 is provided with a first bottom butt joint groove 10 for inserting the first bottom butt joint block 30, the top of the first side plate 3 is provided with a first top butt joint block 31, the bottom of the top cover 2 is provided with a first top butt joint groove 20 for inserting the first top butt joint block 31, the first top butt joint block 31 is inserted into the first top butt joint groove 20 of the top cover 2, and the vertical fixation of the first side plate 3 and the top cover 2 is ensured.
[0038] Further, the bottom of the second side plate 4 is provided with a second bottom butt joint block 40, the second bottom butt joint block 40 is inserted into the second bottom butt joint groove 11 of the bottom plate 1, the installation steps of the second side plate 4 are simplified, the top of the bottom plate 1 is provided with a second bottom butt joint groove 11 for inserting the second bottom butt joint block 40, the top of the second side plate 4 is provided with a second top butt joint block 41, the bottom of the top cover 2 is provided with a second top butt joint groove 21 for inserting the second top butt joint block 41, the second top butt joint block 41 is inserted into the second top butt joint groove 21 of the top cover 2, and the top of the second side plate 4 is prevented from shaking.
[0039] Further, the outer side of the first side plate 3 is provided with two first handles 32 which are symmetrically arranged left and right, the first handles 32 facilitate manual carrying and adjusting the position of the first side plate 3, and the assembly efficiency is improved, the outer side of the second side plate 4 is provided with two second handles 42 which are symmetrically arranged front and back, the second handles 42 provide a force point for the second side plate 4, and the operation difficulty is reduced.
[0040] Further, the outer side of the connection between the first side plate 3 and the second side plate 4 is in close contact with the inner side of the positioning angle plate 5, the positioning angle plate 5 further limits the displacement of the side plate by being in close contact with the side plate connection, and the overall wind pressure resistance is enhanced.
[0041] Further, the top of the connecting bottom block 50 is provided with a mounting hole a500 for the first locking bolt 52 to pass through, the mounting hole a500 cooperates with the first locking bolt 52 to realize the detachable rigid connection between the connecting bottom block 50 and the bottom plate 1, the top of the bottom plate 1 and near the four corners are provided with first threaded grooves 12 for threadedly connecting the first locking bolt 52, the first threaded grooves 12 are fixed by thread engagement with the first locking bolt 52, and the fastening of the connecting bottom block 50 and the bottom plate 1 is ensured.
[0042] Further, the bottom of the connecting top block 51 is provided with a mounting hole b510 for the second locking bolt 53 to pass through, the mounting hole b510 cooperates with the second locking bolt 53, so that the detachable rigid connection of the connecting top block 51 and the top cover 2 is realized, the bottom of the top cover 2 and the positions close to the four corners are provided with second threaded grooves 22 for the second locking bolt 53 to be threadedly connected, the second threaded grooves 22 fix the second locking bolt 53 through thread engagement, so that the fastening of the connecting top block 51 and the top cover 2 is ensured.
[0043] In use, the spliced shell structure of the box-type substation of the embodiment is used, first, the bottom plate 1 is fixed to the installation position through the four matrix-arranged supporting legs 7 at the bottom thereof; then, the two first bottom abutting blocks 30 at the bottom of the two first side plates 3 are inserted into the first bottom abutting grooves 10 at the top of the bottom plate 1 in alignment, and the two second bottom abutting blocks 40 at the bottom of the two second side plates 4 are inserted into the second bottom abutting grooves 11 at the top of the bottom plate 1 in alignment, so that the inner sides of the bottoms of the first side plates 3 and the second side plates 4 are attached to the outer sides of the first frame-shaped positioning plates 13 on the bottom plate 1, and the vertical alignment of the side plates is ensured; then, the first top abutting groove 20 and the second top abutting groove 21 at the bottom of the top cover 2 are inserted into the first top abutting block 31 at the top of the first side plate 3 and the second top abutting block 41 at the top of the second side plate 4 in alignment, so that the inner sides of the tops of the side plates are attached to the outer sides of the second frame-shaped positioning plates 23 at the bottom of the top cover 2, and double positioning is formed; then, the positioning corner plates 5 are installed outside the four side plate connecting positions, the connecting bottom blocks 50 at the bottom of the positioning corner plates 5 pass through the first locking bolts 52 through the mounting holes a500 and are screwed into the first threaded grooves 12 of the bottom plate 1 for fixation, and the connecting top blocks 51 at the top of the positioning corner plates 5 pass through the second locking bolts 53 through the mounting holes b510 and are screwed into the second threaded grooves 22 of the top cover 2 for fixation, so that the rigid connection of the side plates and the bottom plate 1 and the top cover 2 is ensured; finally, the hinged cabin door 6 is installed on the first side plate 3 in front, heat dissipation of the internal equipment is realized through the heat dissipation holes 60 on the cabin door 6, and the first handle 32 outside the first side plate 3 and the second handle 42 outside the second side plate 4 are used to assist in carrying and position adjustment, and the rapid splicing of the whole shell is completed.
[0044] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model, various changes and improvements of the utility model fall within the scope of the utility model under the premise of not departing from the spirit and range of the utility model. The protection scope of the utility model is defined by the appended claims and equivalents thereof.
Claims
1. A spliced housing structure of a box-type substation, comprising a bottom plate (1) and a top cover (2), characterized in that: The top cover (2) is located directly above the bottom plate (1), two first side plates (3) are symmetrically arranged in front and back between the bottom plate (1) and the top cover (2), two second side plates (4) are symmetrically arranged in left and right between the bottom plate (1) and the top cover (2), the top of the bottom plate (1) is provided with a first frame-shaped positioning plate (13), the bottom of the inner side of the first side plate (3) and the second side plate (4) is attached to the outer side of the first frame-shaped positioning plate (13), the bottom of the top cover (2) is provided with a second frame-shaped positioning plate (23), the top of the inner side of the first side plate (3) and the second side plate (4) is attached to the outer side of the second frame-shaped positioning plate (23), four positioning angle plates (5) for fixing the positions of the first side plate (3) and the second side plate (4) are arranged between the bottom plate (1) and the top cover (2), the bottom of the outer corner of the positioning angle plate (5) is provided with a connecting bottom block (50), the connecting bottom block (50) is detachably connected with the bottom plate (1) through a first locking bolt (52), the top of the outer corner of the positioning angle plate (5) is provided with a connecting top block (51), and the connecting top block (51) is detachably connected with the top cover (2) through a second locking bolt (53).
2. The modular enclosure structure of the box-type substation according to claim 1, characterized in that: The bottom of the bottom plate (1) is provided with four supporting legs (7) arranged in a matrix, and the bottom of the supporting leg (7) is provided with an antiskid pad.
3. The modular enclosure structure of the box-type substation according to claim 1, characterized in that: The first side plate (3) in front is hinged with a hatch (6), and the hatch (6) is provided with a heat dissipation hole (60).
4. The modular enclosure structure of the box-type substation according to claim 1, characterized in that: The bottom of the first side plate (3) is provided with a first bottom butt joint block (30), the top of the bottom plate (1) is provided with a first bottom butt joint groove (10) for inserting the first bottom butt joint block (30), the top of the first side plate (3) is provided with a first top butt joint block (31), and the bottom of the top cover (2) is provided with a first top butt joint groove (20) for inserting the first top butt joint block (31).
5. The modular enclosure structure of the box-type substation according to claim 1, characterized in that: The bottom of the second side plate (4) is provided with a second bottom butt joint block (40), the top of the bottom plate (1) is provided with a second bottom butt joint groove (11) for inserting the second bottom butt joint block (40), the top of the second side plate (4) is provided with a second top butt joint block (41), and the bottom of the top cover (2) is provided with a second top butt joint groove (21) for inserting the second top butt joint block (41).
6. The modular enclosure structure of the box-type substation of claim 1, wherein: The outer side of the first side plate (3) is provided with two first handles (32) symmetrically arranged in left and right, and the outer side of the second side plate (4) is provided with two second handles (42) symmetrically arranged in front and back.
7. The modular enclosure structure of the box-type substation according to claim 1, characterized in that: The outer side of the connection between the first side plate (3) and the second side plate (4) is attached to the inner side of the positioning angle plate (5).
8. The modular enclosure structure of the box-type substation according to claim 1, characterized in that: The top of the connecting bottom block (50) is provided with a mounting hole a (500) for penetrating the first locking bolt (52), and the top of the bottom plate (1) and near the four corners are provided with first threaded grooves (12) for threadedly connecting the first locking bolt (52).
9. The modular enclosure structure of the box-type substation of claim 1, wherein: The bottom of the connecting top block (51) is provided with a mounting hole b (510) for the second locking bolt (53) to pass through, and the bottom of the top cover (2) and close to the positions of the four corners are provided with second threaded grooves (22) for the second locking bolt (53) to be threadedly connected.
Citation Information
Patent Citations
Spliced box-type transformer substation shell
CN222191549U