Integrated intelligent control box body of high-reliability reversing valve

By designing a highly reliable integrated intelligent control box for reversing valves, the orderly management of cables and the flexible movement of equipment are realized, solving the problems of cumbersome operation and chaotic cable management in traditional reversing valve control methods, and improving the intelligence level and work efficiency of the equipment.

CN224111457UActive Publication Date: 2026-04-10WUXI XINLI ELECTRIC APPLIANCE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional directional valve control methods are cumbersome to operate, prone to errors, have low control accuracy, are difficult to achieve intelligent control, and have messy cable management, affecting the flexible movement of equipment and the cleanliness of the working environment. They also lack monitoring and communication functions, making fault diagnosis difficult.

Method used

A highly reliable integrated intelligent control box for reversing valves was designed, comprising a locking component, a control component, a detachable component, and a drive component. It utilizes a motor and pulley system to store cables, and combines an electromagnetic clutch and magnetic attraction to achieve orderly cable management and flexible rotation of the control box, supporting the storage of multiple cables and flexible movement of equipment.

Benefits of technology

It improves the flexibility and efficiency of the equipment, reduces the risk of cable entanglement, enhances the applicability and safety of the equipment, and supports intelligent control and fault diagnosis.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-reliability integrated intelligent control box body of a reversing valve, and relates to the technical field of industrial control boxes, the high-reliability integrated intelligent control box body comprises a device main body, the device main body comprises a clamping assembly, a control assembly connected with the clamping assembly, a detachable assembly connected with the control assembly and a driving assembly connected with the detachable assembly, the control assembly comprises partition plates, equipment and a cable, the multiple pieces of equipment are arranged on the partition plates, and the cable is connected to the equipment. The device has the advantages that the motor drives the first belt wheel and the second belt wheel to conduct transmission under the action of the transmission belt, then the control box is driven to rotate, the electromagnetic clutch is started, and when the control box rotates, the electromagnetic clutch is started; and the driving shaft drives the plurality of wire concentrators to rotate, so that storage of the plurality of cables is realized, flexible movement of the equipment is facilitated, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial control box technical field, concretely is a high reliability reversing valve integrated formula intelligent control box. BACKGROUND

[0002] In the related field such as hydraulic control, the traditional reversing valve control mode has many deficiencies.For example, the common multi-way reversing valve is complicated to operate, is prone to human error, has low control precision, and each reversing valve is configured with a multi-core control cable, which is complicated and messy to install and wire on large equipment, making it difficult to achieve intelligent control.Meanwhile, the traditional reversing valve has low integration, making it difficult to combine with program control, and it also lacks monitoring functions such as oil pressure, oil temperature, and valve core jamming, as well as communication functions, making fault diagnosis difficult and unable to meet the needs of intelligent development.

[0003] The applicant has found, through a search, that a Chinese patent has disclosed "A data intelligent gateway control box structure for integrated central air conditioning", with publication number "CN 219124672 U". This patent mainly solves the problem that there is no control box structure corresponding to the storage control structure, and because the data intelligent gateway in the control structure has strong computing capability, the data intelligent gateway generates a large amount of heat. However, this device cannot effectively store multiple control equipment cables, which affects the flexible movement of the equipment, causing the cables to entangle each other when the work site needs to be moved or the equipment position needs to be adjusted, greatly reducing work efficiency, affecting the cleanliness of the work area, and increasing the risk of tripping and injury for workers. Therefore, we propose a high-reliability reversing valve integrated intelligent control box. SUMMARY

[0004] The utility model aims at providing a high-reliability reversing valve integrated intelligent control box.

[0005] To achieve the above object, the utility model provides the following technical scheme: A high reliability commutating valve integrated type intelligent control box body, including device main body, device main body includes clamping assembly, control assembly connected with clamping assembly, detachable assembly connected with control assembly and drive assembly connected with detachable assembly, control assembly includes baffle, equipment and cable, a plurality of equipment is arranged on a plurality of baffles, and the cable is connected on the equipment, detachable assembly includes telescopic frame, limiting groove and rotating plate, a plurality of collection grooves are seted up in the right side surface of telescopic frame, the cable is arranged in the inside of collection groove, the limiting groove is arranged in the left side surface of telescopic frame, the rotating plate is arranged in the bottom surface of limiting groove, the rotating plate is rotatably connected on the base, the drive assembly includes motor and belt pulley no.

[0006] As a further scheme of the utility model: The clamping assembly includes a base, the top surface of the base is provided with a fixing ring, and a clamping groove is formed in the inside of the fixing ring.

[0007] As a further scheme of the utility model: The bottom surface of the control box is provided with a clamping ring, the clamping ring is rotatably connected in the inside of the fixing ring, and an electromagnetic clutch is arranged on the rotating shaft.

[0008] As a further scheme of the utility model: The left side surface of the control box is provided with two magnets one, the right side surface of the telescopic frame is provided with magnets two, and the magnets one and the magnets two are magnetically attracted to each other.

[0009] As a further scheme of the utility model: The number of baffles is consistent with the number of equipment, the number of limiting grooves is set to be multiple, and the multiple limiting grooves are evenly distributed on the left side surface of the telescopic frame.

[0010] As a further scheme of the utility model: The top surface of the base is provided with a controller, the bottom surface of the base is provided with a supporting column at four corners, the controller is electrically connected with the motor and the electromagnetic clutch respectively, and the clamping ring and the clamping groove are clamped.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] 1. The utility model discloses a motor drives pulley one and pulley two under the action of transmission belt, further drive control box rotation, electromagnetic clutch opens, drive shaft drives multiple concentrators to rotate while control box is rotating, and further realizes the storage of multiple cable and the flexible movement of equipment, improves work efficiency;

[0013] 2. The utility model discloses through closing electromagnetic clutch while winding multiple cable, the rotation of the shaft drives snap ring in the inside rotation of the card slot, thereby drive the overall rotation of control box, the sliding of the rotation plate on the base, thereby improve the flexibility of device main part;

[0014] 3. Through the separation of magnet one and magnet two, realize the separation of telescopic frame and control box, and further improve the applicability of device main part.

[0015] Other advantages, objects and features of the utility model will be set forth in the subsequent specification to some extent, and to some extent, it will be obvious to those skilled in the art based on the study of the following text or can be taught from the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the first three-dimensional schematic view in the embodiment of the utility model;

[0017] Figure 2 It is the second three-dimensional schematic view in the embodiment of the utility model;

[0018] Figure 3 It is the three-dimensional schematic view of magnet one, magnet two and control box in the embodiment of the utility model;

[0019] Figure 4 It is the connection structure schematic view of the engagement assembly, drive assembly and electromagnetic clutch in the embodiment of the utility model;

[0020] Figure 5 It is the connection structure schematic view of detachable assembly and magnet two in the embodiment of the utility model.

[0021] In the drawing: 1, device main part;2, engagement assembly;21, base;22, fixed ring;221, card slot;3, control assembly;31, baffle;32, equipment;33, cable;4, detachable assembly;41, telescopic frame;42, collection groove;43, limit groove;44, rotation plate;5, drive assembly;51, motor;52, drive shaft;53, concentrator;54, pulley one;55, pulley two;56, transmission belt;6, electromagnetic clutch;7, magnet one;8, magnet two;9, control box;91, snap ring. DETAILED DESCRIPTION

[0022] The specific embodiments of the present application will be further described below with reference to the drawings, and it should be noted that the description of these embodiments is used to help understand the present application, but does not constitute a limitation on the present application.

[0023] In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as there is no conflict.

[0024] In modern industrial production, scientific research experiments and various engineering projects, the use of a large number of control devices has become a normal state. These control devices often need to be connected with power supply, other devices or systems through cables to realize signal transmission, power supply and other functions. For example, in an automated production line, numerous sensors, controllers, actuators and other devices are connected and communicated with each other through a large number of cables to cooperatively complete production tasks. In a complex scientific research experiment device, various precision instruments and equipment also need cables to transmit data and provide power support.

[0025] With the movement of the equipment, the adjustment of the position and the change of the working scene, it is particularly important to orderly store and manage the cables. Reasonable cable storage not only ensures the normal operation of the equipment, avoids damage to the cables due to winding, dragging and other reasons, but also improves work efficiency, reduces safety hazards and maintains a clean and orderly working environment.

[0026] However, some existing cable storage devices have many problems in actual application, especially for the storage of cables of multiple control devices. It is difficult to achieve effective management. Since the cables of different devices cannot be reasonably classified and orderly stored, the cables often become entangled with each other, which not only affects the flexible movement of the equipment, but also requires a lot of time and effort to arrange the cables when transferring the working site or adjusting the position of the equipment, thereby reducing the work efficiency, making the working area appear messy and increasing the safety risk of tripping and injury of the workers. Figure 1 -Appendix Figure 5, including the device body 1, the device body 1 includes the clamping assembly 2, the control assembly 3 connected with the clamping assembly 2, the detachable assembly 4 connected with the control assembly 3 and the driving assembly 5 connected with the detachable assembly 4, the control assembly 3 includes the partition plate 31, the device 32 and the cable 33, a plurality of devices 32 are arranged on a plurality of partition plates 31, and the cable 33 is connected on the device 32, the detachable assembly 4 includes the telescopic frame 41, the limiting groove 43 and the rotating plate 44, a plurality of collection grooves 42 are formed in the right side surface of the telescopic frame 41, the cable 33 is arranged in the inside of the collection groove 42, the limiting groove 43 is arranged on the left side surface of the telescopic frame 41, and the rotating plate 44 is arranged on the bottom surface of the limiting groove 43, the rotating plate 44 is rotatably connected to the base 21, the plurality of cables 33 are inserted into the inside of the collection groove 42, and finally collected through the concentrator 53, so that the storage operation of the plurality of cables 33 is realized, the driving assembly 5 includes the motor 51 and the pulley two 55, the upper end of the motor 51 is provided with the driving shaft 52, a plurality of concentrators 53 are arranged on the driving shaft 52, each concentrator 53 is arranged between the limiting grooves 43, the bottom of the driving shaft 52 is provided with the pulley one 54, the pulley one 54 and the pulley two 55 are driven by the transmission belt 56, the rotating shaft is arranged on the pulley two 55, one end of the rotating shaft is fixed on the top surface of the base 21, the other end of the rotating shaft is fixed with the control box 9, the pulley one 54 and the pulley two 55 are driven under the action of the transmission belt 56 by the motor 51, and then the control box 9 is driven to rotate, the electromagnetic clutch 6 is opened, the driving shaft 52 drives the plurality of concentrators 53 to rotate while the control box 9 rotates, and then the storage of the plurality of cables 33 is realized, so that the flexible movement of the device 32 is facilitated, and the work efficiency is improved.

[0027] Embodiment one, the clamping assembly 2 includes the base 21, the top surface of the base 21 is provided with the fixed ring 22, the inside of the fixed ring 22 is provided with the clamping groove 221, the bottom surface of the control box 9 is provided with the clamping ring 91, the clamping ring 91 is rotatably connected in the inside of the fixed ring 22, the rotating shaft is provided with the electromagnetic clutch 6, the clamping ring 91 and the clamping groove 221 are clamped, the control assembly 3 is arranged on the clamping assembly 2 through the clamping ring 91, the detachable assembly 4 is connected to the control assembly 3 through the plurality of cables 33, and the driving assembly 5 is arranged on the detachable assembly 4 through the driving shaft 52;

[0028] Specifically, the bottom surface of the control box 9 is provided with the clamping ring 91, when the rotating shaft drives the control box 9 on the top surface to rotate, the clamping ring 91 is driven to rotate in the inside of the clamping groove 221 of the fixed ring 22, the clamping ring 91 and the clamping groove 221 are clamped, and the stability of the control box 9 during rotation is improved.

[0029] The left side of the control box 9 is provided with two magnets one 7, the right side of the telescopic frame 41 is provided with magnets two 8, the magnets one 7 and the magnets two 8 are magnetically attracted to each other, the number of the partition plates 31 is consistent with the number of the devices 32, the number of the limiting grooves 43 is set to be multiple, and the multiple limiting grooves 43 are uniformly distributed on the left side of the telescopic frame 41, the top surface of the base 21 is provided with a controller, the bottom surface of the base 21 is provided with support columns at four corners, and the controller is electrically connected with the motor 51 and the electromagnetic clutch 6.

[0030] Specifically, the magnets one 7 and the magnets two 8 are magnetically attracted to each other, so that the telescopic frame 41 can be easily detached from one side of the control box 9 when the cables 33 of the devices 32 do not need to be stored, thereby improving the applicability of the device main body 1.

[0031] Specifically, the controller is electrically connected with the motor 51 and the electromagnetic clutch 6, when the electromagnetic clutch 6 is turned on, the motor 51 can only drive the driving shaft 52 to collect the cables 33 of the multiple concentrators 53, when the electromagnetic clutch 6 is turned off, the motor 51 can not only drive the multiple concentrators 53 to collect the cables 33, but also control the rotation of the control box 9, thereby enhancing the use flexibility of the device main body 1.

[0032] Specifically, the motor 51 drives the pulley one 54 and the pulley two 55 to drive the control box 9 to rotate under the action of the transmission belt 56, and the electromagnetic clutch 6 is turned on, while the control box 9 is rotating, the driving shaft 52 drives the multiple concentrators 53 to rotate, thereby realizing the storage of the multiple cables 33 and facilitating the flexible movement of the devices 32, thereby improving the work efficiency.

[0033] Specifically, while winding the multiple cables 33, the electromagnetic clutch 6 is turned off, the shaft drives the clamping ring 91 to rotate in the clamping groove 221, thereby driving the overall rotation of the control box 9, and the rotating plate 44 slides on the base 21, thereby improving the flexibility of the device main body 1, the magnets one 7 and the magnets two 8 are separated to realize the separation of the telescopic frame 41 and the control box 9, thereby improving the applicability of the device main body 1.

[0034] Working principle:

[0035] Firstly, the device body 1 is supported at the position needed to be used through the supporting column, when needed to be stored, the magnet one 7 and the magnet two 8 are magnetically attracted, at this time, the telescopic frame 41 and the control box 9 are magnetically attracted and connected, the electromagnetic clutch 6 is opened, the cable 33 of the equipment 32 is stretched into between the collecting groove 42 and the limiting groove 43, the motor 51 is started to drive the driving shaft 52 to rotate, and then the multiple wire collectors 53 realize the winding operation of the cable 33, at the same time of winding, the electromagnetic clutch 6 is closed, the rotating shaft rotates to drive the clamping ring 91 to rotate in the inside of the clamping groove 221, thereby driving the whole control box 9 to rotate, the rotating plate 44 slides on the base 21, the flexibility of the device body 1 is improved, when needed to disassemble the telescopic frame 41 and not needed to store the cable 33, the magnet one 7 and the magnet two 8 are separated, the telescopic frame 41 and the control box 9 can be separated, and thus, the whole working process is ended.

[0036] The above front, back, left, right, up, down are all based on the Figure 1 of the drawings.

[0037] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the protection scope of the utility model.

[0038] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the described embodiments.

[0039] For those skilled in the art, various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and still fall within the protection scope of the utility model.

Claims

1. A high-reliability commutation valve integrated intelligent control box body, comprising a device main body (1), characterized in that: The device body (1) includes a clamping assembly (2), a control assembly (3) connected with the clamping assembly (2), a detachable assembly (4) connected with the control assembly (3), and a driving assembly (5) connected with the detachable assembly (4), the control assembly (3) includes a partition plate (31), a device (32), and a cable (33), a plurality of the device (32) is arranged on a plurality of partition plates (31), the cable (33) is connected on the device (32), the detachable assembly (4) includes a telescopic frame (41), a limiting groove (43), and a rotating plate (44), a plurality of collection grooves (42) are formed in the right side of the telescopic frame (41), the cable (33) is arranged in the inside of the collection groove (42), the limiting groove (43) is arranged on the left side of the telescopic frame (41), the rotating plate (44) is arranged on the bottom surface of the limiting groove (43), the rotating plate (44) is rotatably connected to the base (21), the driving assembly (5) includes a motor (51) and a belt pulley two (55), the upper end of the motor (51) is provided with a driving shaft (52), a plurality of concentrators (53) are arranged on the driving shaft (52), each of the concentrators (53) is arranged between the limiting grooves (43), the bottom of the driving shaft (52) is provided with a belt pulley one (54), the belt pulley one (54) and the belt pulley two (55) are driven by a transmission belt (56), the belt pulley two (55) is provided with a rotating shaft, one end of the rotating shaft is fixed to the top surface of the base (21), the other end of the rotating shaft is fixed with a control box (9).

2. The high-reliability on-off valve integrated intelligent control box of claim 1, wherein: The clamping assembly (2) includes a base (21), the top surface of the base (21) is provided with a fixed ring (22), the inside of the fixed ring (22) is provided with a clamping groove (221).

3. The high-reliability on-off valve integrated intelligent control box of claim 1, wherein: The bottom surface of the control box (9) is provided with a clamping ring (91), the clamping ring (91) is rotatably connected in the inside of the fixed ring (22), the rotating shaft is provided with an electromagnetic clutch (6).

4. The high-reliability on-off valve integrated intelligent control box of claim 3, characterized in that: The left side of the control box (9) is provided with two magnets one (7), the right side of the telescopic frame (41) is provided with a magnet two (8), the magnets one (7) and the magnet two (8) are magnetically attracted to each other.

5. The high-reliability on-off valve integrated intelligent control box of claim 1, wherein: The number of the partition plate (31) and the device (32) is consistent, the number of the limiting groove (43) is set to be multiple, and the multiple limiting grooves (43) are evenly distributed on the left side of the telescopic frame (41).

6. The high-reliability on-off valve integrated intelligent control box of claim 2, wherein: The top surface of the base (21) is provided with a controller, the bottom surface of the base (21) is provided with a support column at each corner, the controller is electrically connected with the motor (51) and the electromagnetic clutch (6), and the clamping ring (91) and the clamping groove (221) are clamped.

Citation Information

Patent Citations

  • Data intelligent gateway control box structure for integrated central air conditioner

    CN219124672U