Constant-temperature reaction device for honey production
By introducing a scraper ring and silicone sleeve design into the constant temperature reaction device for honey production, the problem of insufficient discharge caused by the viscosity of honey was solved, achieving rapid removal and improved purity of honey, thereby improving processing efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-14
AI Technical Summary
In existing constant-temperature reaction devices used for honey production, the viscosity of the honey causes it to adhere to the inner surface of the tank after concentration, resulting in insufficient discharge, residue, and difficulty in guaranteeing the purity of the honey.
A constant-temperature reaction device was designed, comprising a viewing glass plate, a cylinder, a scraper ring, and a silicone sleeve. The scraper ring and the silicone sleeve work together to quickly remove honey from the inner surface of the concentration tank. The drive motor drives the extrusion plate and filter element to improve the filtration and impurity removal efficiency of the honey.
This effectively improves the discharge efficiency and purity of honey, reduces residue in the jar, and enhances the processing efficiency and quality of honey.
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Figure CN224113293U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of honey production technology, specifically a constant temperature reaction device for honey production. Background Technology
[0002] The honey production line process includes pretreatment, filtration and purification, concentration, cooling and crystallization, aseptic filling, quality inspection and packaging. The honey undergoes a reaction during the concentration process, which involves evaporating excess water from the honey at low temperatures to preserve its nutritional value and increase its purity. All concentration tanks are equipped with temperature monitoring devices to ensure a constant temperature.
[0003] However, in existing constant-temperature reaction devices for honey production, after the water in the honey is evaporated in the concentration tank, the honey is discharged by natural flow. However, after the water is removed, the honey becomes more viscous. The honey in the middle that is not in contact with the tank can flow out quickly, while the honey in contact with the tank will adhere to the inner surface of the tank due to its viscosity and flow down slowly. This greatly reduces the honey discharge rate, and a small amount of honey will directly adhere to the inner surface of the tank and cannot flow down. This results in the honey not being discharged completely, leaving a large amount of honey residue in the tank.
[0004] Therefore, in view of this, we have studied and improved the existing structure to address its shortcomings, and proposed a constant temperature reaction device for honey production. Utility Model Content
[0005] The purpose of this invention is to provide a constant temperature reaction device for honey production, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a constant temperature reaction device for honey production, comprising a concentration tank, a viewing glass plate fixedly installed on the front of the outer surface of the concentration tank, a sampling valve pipe fixedly connected to the left side of the outer surface of the concentration tank, a discharge valve pipe fixedly connected to the right side of the outer surface of the concentration tank, a cylinder fixedly installed on the right side of the upper surface of the concentration tank, a crossbar fixedly connected through the lower end of the cylinder, and the same scraper ring fixedly connected to both ends of the crossbar, with a silicone sleeve fixedly covering the surface of the scraper ring.
[0007] Preferably, the diameter of the scraper ring after being fitted with the silicone sleeve matches the inner diameter of the concentration tank, and the scraper ring slides and adheres to the inner surface of the concentration tank using the silicone sleeve.
[0008] Preferably, an evaporation tube is fixedly connected to the middle of the upper part of the outer surface of the concentration tank, and a filter cylinder is fixedly connected to the left side of the outer surface of the concentration tank using a bracket.
[0009] Preferably, the filter cartridge is connected to the concentration tank via a pipe, and a feed inlet is provided on the upper left side of the outer surface of the filter cartridge.
[0010] Preferably, a drive motor is fixedly connected to the upper end of the outer surface of the filter cylinder, and the lower end shaft of the drive motor passes through the filter cylinder and is connected to a shaft rod.
[0011] Preferably, a pressing plate is fixedly connected to the bottom end of the shaft, and a filter element is fixedly connected to the inner surface of the filter cylinder, with the lower surface of the pressing plate slidingly attached to the upper surface of the filter element.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model, through the setting of a viewing glass plate, cylinder, crossbeam, scraper ring, and silicone sleeve, allows for real-time observation of the honey processing status inside the tank, facilitating manual adjustment of the processing process. After processing, when discharging the honey, the cylinder can push the crossbeam downwards, thereby causing the scraper ring to move downwards. At this time, the silicone sleeve can adhere to the inner surface of the concentration tank and move downwards, quickly pushing the viscous honey adhering to the inner surface of the concentration tank downwards and discharging it. This avoids the situation where honey sticks to the inner surface of the concentration tank and cannot be discharged in time, thus greatly improving the overall efficiency of discharging the processed honey and making the honey discharge more complete, reducing honey residue inside the concentration tank.
[0014] 2. This utility model, through the arrangement of a drive motor, shaft, extrusion plate, and filter element, allows honey to enter the filter cylinder before processing. The filter element removes some impurities from the honey, ensuring the purity of the honey during subsequent processing and improving the quality of the honey. Furthermore, during honey filtration, the drive motor drives the shaft to rotate the extrusion plate, which scrapes and rotates on the surface of the filter element, generating downward pressure on the honey. The upper layer of honey pushes the lower layer, thus propelling the viscous honey through the filter element more quickly, significantly increasing the filtration and impurity removal rate and improving overall processing efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0016] Figure 2 This is a cross-sectional view of the concentration tank of this utility model;
[0017] Figure 3 This is a cross-sectional view of the filter cartridge of this utility model.
[0018] In the diagram: 1. Concentrator; 2. Visible glass plate; 3. Sampling valve pipe; 4. Discharge valve pipe; 5. Cylinder; 6. Horizontal frame; 7. Scraper ring; 8. Silicone sleeve; 9. Evaporation pipe; 10. Filter cartridge; 11. Feed inlet; 12. Drive motor; 13. Shaft; 14. Extrusion plate; 15. Filter element. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figures 1-3 As shown, a constant temperature reaction device for honey production includes a concentration tank 1. A viewing glass plate 2 is fixedly installed on the front of the outer surface of the concentration tank 1. A sampling valve pipe 3 is fixedly connected to the left side of the outer surface of the concentration tank 1, and a discharge valve pipe 4 is fixedly connected to the right side of the outer surface of the concentration tank 1. A cylinder 5 is fixedly installed on the right side of the upper surface of the concentration tank 1. A crossbeam 6 is fixedly connected through the lower end of the cylinder 5 through the concentration tank 1. The same scraper ring 7 is fixedly connected to both ends of the crossbeam 6. A silicone sleeve 8 is fixedly covered and connected to the surface of the scraper ring 7. The diameter of the scraper ring 7 after fitting with the silicone sleeve 8 matches the inner diameter of the concentration tank 1, and the scraper ring 7 slides against the inner surface of the concentration tank 1 using the silicone sleeve 8.
[0021] By adopting the above technical solution, the visible glass plate 2 can observe the internal honey processing status at any time, which facilitates manual adjustment of the processing process;
[0022] Using sampling valve tube 3, a portion of the processed honey can be taken out for testing first. After passing the test, all the honey can be discharged through discharge valve tube 4.
[0023] When discharging honey, cylinder 5 can push the crossbeam 6 downward, thereby driving the scraper ring 7 downward. At this time, the silicone sleeve 8 can fit against the inner surface of the concentration tank 1 and move downward, quickly pushing the viscous honey adhering to the inner surface of the concentration tank 1 downward and discharging it, avoiding the situation where the honey sticks to the inner surface of the concentration tank 1 and cannot be discharged in time.
[0024] Furthermore, the surface of the concentration tank 1 is equipped with a pressure detection device, a temperature detection gauge, and a PLC controller.
[0025] By adopting the above technical solution, the PLC controller can maintain a constant temperature for the processing of the concentration tank 1 based on the temperature value fed back by the temperature detection table.
[0026] Furthermore, an evaporation tube 9 is fixedly connected to the middle of the upper part of the outer surface of the concentration tank 1, and a filter cylinder 10 is fixedly connected to the left side of the outer surface of the concentration tank 1 using a bracket.
[0027] By adopting the above technical solution, the water vapor generated by the vacuum concentration of honey will be discharged through the evaporation pipe 9.
[0028] Furthermore, the filter cartridge 10 is connected to the concentration tank 1 via a pipe, and a feed inlet 11 is provided on the upper left side of the outer surface of the filter cartridge 10.
[0029] By adopting the above technical solution, the honey to be processed can be preferentially fed into the filter cylinder 10 for pre-treatment using the feed inlet 11.
[0030] Furthermore, a drive motor 12 is fixedly connected to the upper end of the outer surface of the filter cylinder 10, and the lower end shaft of the drive motor 12 passes through the filter cylinder 10 and is connected to a shaft 13.
[0031] A pressing plate 14 is fixedly connected to the bottom end of the shaft 13, and a filter element 15 is fixedly connected to the inner surface of the filter cylinder 10, with the lower surface of the pressing plate 14 slidingly attached to the upper surface of the filter element 15.
[0032] By adopting the above technical solution, the honey will enter the filter cylinder 10 and be filtered by the filter element 15 to remove some impurities from the honey, thereby ensuring the purity of the honey in subsequent processing.
[0033] The drive motor 12 drives the shaft 13 to rotate the extrusion plate 14. The extrusion plate 14 scrapes and rotates on the surface of the filter element 15, which can generate downward pressure on the honey. The upper layer of honey will push the lower layer of honey, thus pushing the viscous honey through the filter element 15 more quickly, thereby greatly improving the honey filtration and impurity removal rate.
[0034] Working Principle: When using this constant temperature reaction device for honey production, firstly, the honey to be processed is fed into the filter cylinder 10 through the feed inlet 11. After being filtered by the filter element 15, some impurities in the honey are removed. During honey filtration, the drive motor 12 drives the shaft 13 to rotate the extrusion plate 14. The extrusion plate 14 scrapes and rotates on the surface of the filter element 15, generating downward pressure on the honey. The upper layer of honey pushes the lower layer of honey, thus pushing the viscous honey through the filter element 15 more quickly. The filtered clean honey enters the concentration tank 1 through a pipe. During honey processing, the honey is further processed by... When the concentration tank 1 is evacuated to a vacuum, the honey will boil at a low temperature. At this time, the water vapor will separate from the honey and be discharged through the evaporation pipe 9. After the honey is vacuum concentrated, when the honey is discharged through the discharge valve pipe 4, the cylinder 5 can push the crossbeam 6 to move down, thereby driving the scraper ring 7 to move down. At this time, the silicone sleeve 8 can fit against the inner surface of the concentration tank 1 and move downward, quickly pushing the viscous honey adhering to the inner surface of the concentration tank 1 downward and discharged. This avoids the situation where the honey sticks to the inner surface of the concentration tank 1 and cannot be discharged in time, thus greatly improving the overall efficiency of the discharged honey after processing. This is the working principle of the constant temperature reaction device for honey production.
Claims
1. A constant-temperature reaction apparatus for honey production, comprising a concentration tank (1), characterized in that, A viewing glass plate (2) is fixedly installed on the front side of the outer surface of the concentration tank (1). A sampling valve pipe (3) is fixedly connected to the left side of the outer surface of the concentration tank (1). A discharge valve pipe (4) is fixedly connected to the right side of the outer surface of the concentration tank (1). A cylinder (5) is fixedly installed on the right side of the upper surface of the concentration tank (1). A crossbar (6) is fixedly connected through the lower end of the cylinder (5) through the concentration tank (1). The same scraper ring (7) is fixedly connected to both ends of the crossbar (6). A silicone sleeve (8) is fixedly covered on the surface of the scraper ring (7).
2. The constant temperature reaction device for honey production according to claim 1, characterized in that, The diameter of the scraper ring (7) after being fitted with the silicone sleeve (8) matches the inner diameter of the concentration tank (1), and the scraper ring (7) slides against the inner surface of the concentration tank (1) using the silicone sleeve (8).
3. The constant temperature reaction apparatus for honey production according to claim 1, characterized in that, An evaporation tube (9) is fixedly connected to the middle of the upper part of the outer surface of the concentration tank (1), and a filter cylinder (10) is fixedly connected to the left side of the outer surface of the concentration tank (1) by means of a bracket.
4. The constant temperature reaction apparatus for honey production according to claim 3, characterized in that, The filter cylinder (10) is connected to the concentration tank (1) via a pipe, and a feed inlet (11) is provided on the upper left side of the outer surface of the filter cylinder (10).
5. The constant temperature reaction apparatus for honey production according to claim 3, characterized in that, A drive motor (12) is fixedly connected to the upper end of the outer surface of the filter cylinder (10), and the lower end shaft of the drive motor (12) passes through the filter cylinder (10) and is connected to a shaft (13).
6. The constant temperature reaction apparatus for honey production according to claim 5, characterized in that, The bottom end of the shaft (13) is fixedly connected to the extrusion plate (14), and the inner surface of the filter cylinder (10) is fixedly connected to the filter element (15), and the lower surface of the extrusion plate (14) slides against the upper surface of the filter element (15).