Corrugated plate device convenient for discharging non-condensable gas

Abstract

The utility model relates to the technical field of gas treatment and separation, in particular to a corrugated plate device convenient for discharging non-condensable gas, which comprises a treatment box rotationally connected with a baffle; the treatment assembly comprises an air inlet pipe, a corrugated plate, an air outlet pipe and a liquid outlet, the air inlet pipe is fixedly connected to the side wall of the treatment box, the corrugated plate is connected to the interior of the treatment box through a bolt, the air outlet pipe is welded to the baffle, and the liquid outlet is formed in the side wall of the treatment box; the overhauling assembly comprises a mounting plate and a fixing plate, the mounting plate is welded to the side wall of the treatment box, the fixing plate is welded to the side wall of the baffle, and an arc-shaped notch is formed in one side of the fixing plate, so that gas-liquid separation and non-condensable gas discharging are efficiently achieved, and the gas is in contact with the corrugated plate and is matched with the continuous cooling effect of the cooling pipe; condensable gas can be quickly promoted to be condensed into liquid.

Description

Technical Field

[0001] This utility model relates to the field of gas treatment and separation technology, specifically a corrugated plate device that facilitates the discharge of non-condensable gases. Background Technology

[0002] In industrial production (such as chemical, energy, and environmental protection scenarios), it is often necessary to condense mixed gases to separate condensable components from non-condensable gases, while ensuring the purity of the treated gas and the quality of the collected liquid. However, traditional gas-liquid separation devices have many technical drawbacks: on the one hand, the gas flow structure of some devices is poorly designed, allowing gas to easily short-circuit through the gaps in the separation components, resulting in insufficient contact between condensable gases and cooling components, low condensation efficiency, and difficulty in directional aggregation and discharge of non-condensable gases, affecting the separation effect; on the other hand, the maintenance structure of traditional devices is complex, often using multiple sets of bolts for fixing or welding for sealing. When it is necessary to replace internal components (such as cooling pipes or separation plates), a large number of connecting parts need to be disassembled, which is cumbersome and time-consuming, seriously reducing the efficiency of equipment operation and maintenance. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a corrugated plate device that facilitates the discharge of non-condensable gases.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a corrugated plate device for facilitating the discharge of non-condensable gases, comprising: a processing box rotatably connected to a baffle; a processing assembly including an inlet pipe, a corrugated plate, an outlet pipe, and a liquid outlet, wherein the inlet pipe is fixedly connected to the side wall of the processing box, the corrugated plate is bolted to the inside of the processing box, the outlet pipe is welded to the baffle, and the liquid outlet is located on the side wall of the processing box; and a maintenance assembly including a mounting plate and a fixing plate, wherein the mounting plate is welded to the side wall of the processing box, the fixing plate is welded to the side wall of the baffle, and an arc-shaped notch is provided on one side of the fixing plate.

[0005] As a further description of the above technical solution:

[0006] The two ends of the corrugated plate are tightly fitted to the inner wall of the processing box.

[0007] As a further description of the above technical solution:

[0008] A barrier membrane is installed on the liquid outlet, and the barrier membrane is connected to the side wall of the treatment tank through a flange.

[0009] As a further description of the above technical solution:

[0010] The processing box is equipped with cooling pipes, which are connected to the processing box by bolts.

[0011] As a further description of the above technical solution:

[0012] The inlet and outlet of the cooling pipe are both connected to external equipment, and the liquid delivery pipe in the middle is located on the lower side of the corrugated plate and is in close contact with the side wall of the corrugated plate.

[0013] As a further description of the above technical solution:

[0014] A support sleeve is rotatably connected to the mounting plate, and the inner wall of the support sleeve is threaded.

[0015] As a further description of the above technical solution:

[0016] The maintenance assembly also includes: a locking post with threads at the bottom, which is threaded to the support sleeve and contacts the arc-shaped notch of the fixing plate; and a locking plate, which is welded to the top of the locking post and contacts the fixing plate.

[0017] This utility model has the following beneficial effects:

[0018] One of the core technological advantages of this device is its efficient gas-liquid separation and non-condensable gas discharge. By having the gas come into contact with the corrugated plate and the cooling pipes provide continuous cooling, condensable gases can be rapidly condensed into liquids, while non-condensable gases are guided to gather in a specific area and discharged, effectively improving the purity and rate of gas separation. Furthermore, the barrier structure at the liquid outlet prevents external impurities from entering, ensuring the purity of the collected liquid.

[0019] Another key technological advantage is its convenient maintenance functionality. Through the locking and unlocking mechanism of the maintenance components, staff can easily open the baffles to quickly access internal parts for replacement or maintenance, eliminating the need for complex disassembly procedures. This significantly reduces maintenance difficulty, improves overall equipment operation and maintenance efficiency, and ensures long-term stable operation of the device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the processing box of this utility model;

[0022] Figure 3 This is a schematic diagram of the processing component of this utility model;

[0023] Figure 4 This is a schematic diagram of the maintenance component of this utility model.

[0024] Legend:

[0025] 1. Processing box; 11. Baffle; 2. Processing assembly; 21. Inlet pipe; 22. Corrugated plate; 23. Outlet pipe; 24. Liquid outlet; 25. Barrier membrane; 26. Cooling pipe; 3. Maintenance assembly; 31. Mounting plate; 32. Fixing plate; 33. Support sleeve; 34. Locking post; 35. Locking plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Example 1:

[0030] like Figures 1 to 4As shown, this embodiment provides a corrugated plate device for facilitating the discharge of non-condensable gases, comprising: a processing box 1, rotatably connected to a baffle 11; a processing assembly 2, including an inlet pipe 21, a corrugated plate 22, an outlet pipe 23, and a liquid outlet 24, wherein the inlet pipe 21 is fixedly connected to the side wall of the processing box 1, the corrugated plate 22 is bolted to the inside of the processing box 1, the outlet pipe 23 is welded to the baffle 11, and the liquid outlet 24 is disposed on the side wall of the processing box 1; and a maintenance assembly 3, including a mounting plate 31 and a fixing plate 32, wherein the mounting plate 31 is welded to the side wall of the processing box 1, the fixing plate 32 is welded to the side wall of the baffle 11, and an arc-shaped notch is provided on one side of the fixing plate 32.

[0031] The air outlet pipe 23 is connected to the air pump (not shown in the figure).

[0032] In addition, a sealing gasket is provided at the connection between the baffle 11 and the processing box 1, and the sealing gasket is embedded in the side wall of the processing box 1.

[0033] In this embodiment, the processing box 1, the baffle 11, the processing component 2, and the maintenance component 3 constitute a corrugated plate device that facilitates the discharge of non-condensable gases according to this application.

[0034] Understandable Figure 1 The diagram only schematically illustrates some of the components included in the corrugated plate assembly; the actual shape, size, location, and construction of these components are not subject to change. Figure 1 Due to limitations, the corrugated plate device can also include, compared to Figure 1 More or fewer parts.

[0035] Example 2:

[0036] Specifically, the two ends of the corrugated plate 22 are tightly fitted to the inner wall of the processing box 1.

[0037] Specifically, a barrier membrane 25 is provided on the liquid outlet 24, and the barrier membrane 25 is connected to the side wall of the treatment tank 1 through a flange.

[0038] The barrier membrane 25 can be made of a modified polymer composite membrane.

[0039] It should also be understood that the barrier membrane 25 was purchased from the market and is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0040] Specifically, the interior of the processing box 1 is equipped with a cooling pipe 26, which is connected to the processing box 1 by bolts.

[0041] Specifically, the inlet and outlet 24 of the cooling pipe 26 are both connected to external equipment, and the middle liquid delivery pipe is located on the lower side of the corrugated plate 22 and is in close contact with the side wall of the corrugated plate 22.

[0042] In this embodiment, the two ends of the corrugated plate 22 are attached to the inner wall of the processing tank 1, blocking the flow of gas from the gaps at both ends of the corrugated plate 22, forcing the gas to flow along the surface of the corrugated plate 22, avoiding gas short circuits, ensuring full contact between the gas and the corrugated plate 22, and improving the efficiency of subsequent condensation and separation. When the liquid is discharged from the outlet 24, the barrier membrane 25 allows the liquid to pass through, blocking external air or impurities from entering the processing tank 1, preventing external contaminants from entering the processing tank 1, ensuring the purity of the processed liquid, and preventing abnormal pressure inside the processing tank 1. The external equipment is a coolant generator, and the cooling pipe 26 and The coolant is connected to the coolant generator, and coolant is introduced into the coolant pipe 26. The coolant absorbs the heat of the gas in the treatment box 1 through heat conduction, reduces the gas temperature, provides a low-temperature environment for gas condensation, promotes the conversion of condensable gas into liquid, and lays the foundation for gas-liquid separation. External coolant flows in through the inlet of the coolant pipe 26, exchanges heat with the corrugated plate 22 in the middle liquid delivery pipe, absorbs the heat of the corrugated plate 22 and the gas flowing through it, and after being heated, flows back to the external equipment from the outlet, continuously cooling the corrugated plate 22, enhancing the cooling effect, accelerating the condensation rate of the gas flowing through the corrugated plate 22, and improving the liquefaction efficiency of condensable gas.

[0043] Example 3:

[0044] Specifically, a support sleeve 33 is rotatably connected to the mounting plate 31, and the inner wall of the support sleeve 33 is provided with threads.

[0045] Specifically, the maintenance component 3 also includes: a locking post 34 with threads at the bottom, which is threaded to the support sleeve 33 and contacts the arc-shaped notch of the fixing plate 32; and a locking plate 35, which is welded to the top of the locking post 34 and contacts the fixing plate 32.

[0046] In addition, a rotating handle is welded to the top of the locking post 34.

[0047] In this embodiment, the support sleeve 33 is fixed on the mounting plate 31, providing installation and rotation support for the locking pin 34. Through the inner wall thread, it engages with the locking pin 34, enabling the locking pin 34 to rise and fall, ensuring stable movement and providing a structural basis for locking and unlocking the baffle 11. This ensures the sealing performance of the baffle 11 when closed. Rotating the locking pin 34 causes it to rise or fall along the inner wall thread of the support sleeve 33, driving the locking plate 35 to move synchronously. When locked, the locking plate 35 presses against the fixing plate 32, fixing the baffle 11. When unlocked, the locking plate 35 disengages from the fixing plate 32, allowing the baffle 11 to rotate and open, achieving quick locking and unlocking of the baffle 11. This facilitates quick opening of the baffle 11 for internal component replacement or repair, improving maintenance efficiency.

[0048] In actual use, the operator first connects the air inlet pipe 21 to the air source, and then introduces the gas into the processing box 1. The gas impacts the side wall of the corrugated plate 22. Due to the cooling effect of the cooling pipe 26, the gas condenses, and some of the gas becomes liquid and flows to the groove of the corrugated plate 22. The non-condensable gas continues to flow along the corrugated plate 22 to the upper side of the processing box 1. The non-condensable gas is pushed by the subsequent gas and discharged from the air outlet pipe 23. After the work is completed, the air pump is started to discharge the non-condensable gas remaining in the processing box 1. Then the processing box 1 is tilted to pour out the liquid on the corrugated plate 22 from the barrier membrane 25. If it is necessary to replace the internal parts of the processing box 1, the rotating handle can be turned to raise the locking pin 34 relative to the support sleeve 33, so that the locking plate 35 is disengaged from the fixing plate 32, thereby quickly opening the baffle 11.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A corrugated plate device for facilitating the discharge of non-condensable gases, characterized in that: include: The processing box (1) is rotatably connected to a baffle (11). The processing assembly (2) includes an air inlet pipe (21), a corrugated plate (22), an air outlet pipe (23), and a liquid outlet (24). The air inlet pipe (21) is fixedly connected to the side wall of the processing box (1), the corrugated plate (22) is connected to the inside of the processing box (1) by bolts, the air outlet pipe (23) is welded to the baffle (11), and the liquid outlet (24) is set on the side wall of the processing box (1). The maintenance component (3) includes a mounting plate (31) and a fixing plate (32). The mounting plate (31) is welded to the side wall of the processing box (1), and the fixing plate (32) is welded to the side wall of the baffle (11). An arc-shaped notch is provided on one side of the fixing plate (32).

2. The corrugated plate device for facilitating the discharge of non-condensable gases according to claim 1, characterized in that: The two ends of the corrugated plate (22) are tightly fitted to the inner wall of the processing box (1).

3. The corrugated plate device for facilitating the discharge of non-condensable gases according to claim 1, characterized in that: A barrier membrane (25) is provided on the liquid outlet (24), and the barrier membrane (25) is connected to the side wall of the treatment tank (1) through a flange.

4. The corrugated plate device for facilitating the discharge of non-condensable gases according to claim 1, characterized in that: The processing box (1) is equipped with a cooling pipe (26), which is connected to the processing box (1) by bolts.

5. The corrugated plate device for facilitating the discharge of non-condensable gases according to claim 4, characterized in that: The inlet and outlet (24) of the cooling pipe (26) are both connected to external equipment, and the liquid delivery pipe in the middle is located on the lower side of the corrugated plate (22) and is in close contact with the side wall of the corrugated plate (22).

6. The corrugated plate device for facilitating the discharge of non-condensable gases according to claim 1, characterized in that: A support sleeve (33) is rotatably connected to the mounting plate (31), and the inner wall of the support sleeve (33) is provided with threads.

7. The corrugated plate device for facilitating the discharge of non-condensable gases according to claim 1, characterized in that: The maintenance component (3) also includes: The locking post (34) has a threaded bottom, which is threaded to the support sleeve (33) and contacts the arc-shaped notch of the fixing plate (32); The locking plate (35) is welded to the top of the locking post (34) and contacts the fixing plate (32).

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