Ceramsite proppant batching integrated device

Abstract

The utility model relates to the technical field of ceramsite proppant production, in particular to a ceramsite proppant batching integrated device which comprises a stirring bin and a stirring assembly arranged in the stirring bin, the stirring assembly comprises a rotating shaft rotationally connected to the interior of the stirring bin, and a plurality of second stirring rods are fixedly installed on the surface of the outer side of the rotating shaft at equal intervals; the multiple separation assemblies are arranged in the stirring bin at equal intervals, each separation assembly comprises a baffle fixedly installed on the inner surface of the stirring bin, a limiting ring is fixedly installed at the position, below the baffle, of the inner side surface of the stirring bin, a blocking plate is rotationally connected between the baffle and the limiting ring, and the transmission assembly is arranged on one side of the separation assemblies. According to the utility model, the interior of the mixing bin is divided into a plurality of spaces through the partition plates, so that raw materials move from top to bottom and sequentially pass through the plurality of spaces, the raw materials are divided into the same amount and are respectively stirred in the downward moving process, the feeding and the discharging are convenient, and the mixing speed of the raw materials is accelerated.

Description

Technical Field

[0001] This utility model relates to the field of ceramic proppant production technology, specifically an integrated device for ceramic proppant batching. Background Technology

[0002] The proppant is natural sand or artificial high-strength ceramic particles with a certain particle size and gradation. Ceramsite proppant is made from bauxite as raw material, which is granulated and sintered. It is the most widely used. In the production process of proppant, the main materials and auxiliary materials need to be mixed in proportion to facilitate the smooth progress of subsequent processes. Therefore, a mixing tank is required to automatically mix and batch the main materials and auxiliary materials.

[0003] The announcement number is CN217909906U, which discloses "an automatic batching device for the production of ceramsite proppant, including a mixing box, wherein a motor is fixedly installed on the top surface of the mixing box, and the output end of the motor is fixedly connected to a shaft through the mixing box".

[0004] There are still some drawbacks in its use. After the raw materials are put into the mixing box, they need to be mixed evenly before being discharged. The more raw materials there are, the longer it takes to mix them evenly, resulting in a slower mixing rate. Utility Model Content

[0005] The purpose of this invention is to provide an integrated device for the batching of ceramsite proppant, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An integrated device for dispensing ceramsite proppant includes:

[0008] Mixing bin;

[0009] A stirring assembly is disposed inside a stirring chamber. The stirring assembly includes a rotating shaft rotatably connected inside the stirring chamber, and a plurality of No. 2 stirring rods are fixedly installed at equal intervals on the outer surface of the rotating shaft.

[0010] Multiple partition components are equidistantly arranged inside the mixing chamber. Each partition component includes a baffle fixedly installed on the inner surface of the mixing chamber. A limiting ring is fixedly installed on the inner surface of the mixing chamber below the baffle. A sealing plate is rotatably connected between the baffle and the limiting ring.

[0011] The transmission component is located on one side of the partition component.

[0012] Furthermore, the upper end of the mixing chamber is fixedly connected to a feed solenoid valve, and the lower end of the mixing chamber is fixedly connected to a discharge solenoid valve.

[0013] Furthermore, a first stirring rod is fixedly installed at the lower end of the rotating shaft, a vertical rod is fixedly installed on one side surface of the second stirring rod, a first motor is fixedly installed at the upper end of the mixing chamber via a bracket, and two meshing gears are fixedly installed at the output end of the first motor and the upper end of the rotating shaft.

[0014] Furthermore, the baffle has multiple through slots at equal angles on one side surface, a guide ring is fixedly installed on the outer side of the upper surface of the baffle, and a guide block is fixedly installed on the upper surface of the baffle outside the rotating shaft.

[0015] Preferably, the rotating shaft movably passes through the guide block, the baffle, and the sealing plate.

[0016] Furthermore, the transmission assembly includes:

[0017] The fixing sleeve is fixedly embedded and installed on the outer surface of the mixing chamber;

[0018] The rotating rod is rotatably connected to the inside of the fixed sleeve via a bearing;

[0019] The first bevel gear is fixedly installed on one end of the rotating rod.

[0020] Preferably, a second motor capable of driving the rotating rod is fixedly installed on the outer surface of the mixing chamber, and a second bevel gear is fixedly installed on the lower surface of the sealing plate, with the first bevel gear meshing and driving with the second bevel gear.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. The operation of motor No. 1 drives the rotating shaft to rotate the No. 1 and No. 2 stirring rods, thereby stirring the raw materials and accelerating the stirring range of the raw materials.

[0023] 2. When motor number two operates, the sealing plate rotates, sealing and opening the through slot, controlling the feeding of raw materials. The guide ring and guide block gather the raw materials from the edge and center towards the middle, making it easier to scrape the raw materials into the through slot when the second stirring rod rotates. Then the sealing plate rotates, exposing the through slot, allowing the raw materials to fall into the next layer of mixing space. Thus, the inside of the mixing chamber is divided into multiple spaces by the baffle, allowing the raw materials to move from top to bottom, passing through multiple spaces in sequence, so that the raw materials are divided into equal amounts and stirred separately during the downward movement. This facilitates feeding and discharging at the same time, accelerating the mixing rate of the raw materials. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the mixing chamber in this utility model;

[0026] Figure 3 This is a schematic diagram of the vertical cross-sectional structure of the stirring rod and the dividing component in this utility model;

[0027] Figure 4 This is a schematic diagram of the disassembled structure of the separator component and the transmission component in this utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the separator component in this utility model.

[0029] In the diagram: 1. Mixing chamber; 101. Feed solenoid valve; 102. Discharge solenoid valve; 2. Mixing assembly; 201. Rotating shaft; 202. No. 1 mixing rod; 203. No. 1 motor; 204. Gear; 205. No. 2 mixing rod; 206. Vertical rod; 3. Separating assembly; 301. Limiting ring; 302. Sealing plate; 303. Baffle; 304. Through groove; 305. Guide block; 306. Guide ring; 4. Transmission assembly; 401. Fixing sleeve; 402. Rotating shaft; 403. No. 1 bevel gear; 404. No. 2 motor; 405. No. 2 bevel gear. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-5 In this embodiment of the present invention, an integrated device for dispensing ceramsite proppant includes a mixing chamber 1. A feeding solenoid valve 101 is fixedly connected to the upper end of the mixing chamber 1, and a discharging solenoid valve 102 is fixedly connected to the lower end of the mixing chamber 1. Raw materials are fed in through the feeding solenoid valve 101, and the uniformly mixed raw materials are discharged through the discharging solenoid valve 102. A mixing assembly 2 is disposed inside the mixing chamber 1. The mixing assembly 2 includes a rotating shaft 201 rotatably connected inside the mixing chamber 1. Multiple secondary mixing rods 205 are fixedly installed at equal intervals on the outer surface of the rotating shaft 201. Multiple separating components 3 are equidistantly disposed inside the mixing chamber 1. The separating components 3 include baffles 303 fixedly installed on the inner surface of the mixing chamber 1. A limiting ring 301 is fixedly installed on the inner surface of the mixing chamber 1 below the baffles 303. A sealing plate 302 is rotatably connected between the baffles 303 and the limiting ring 301. A transmission assembly 4 is disposed on one side of the separating components 3.

[0032] Specifically, a fixed amount of raw material is fed into the first separating component 3 and stirred by the stirring component 2. The transmission component 4 controls the sealing plate 302 to open, and then the raw material falls into the next separating component 3 and continues to be stirred until it falls to the bottom of the stirring chamber 1 and is discharged.

[0033] Example 1

[0034] like Figure 2 and Figure 5 As shown, in this embodiment, a first stirring rod 202 is fixedly installed at the lower end of the rotating shaft 201. The first stirring rod 202 rotates at the bottom of the mixing chamber 1 to avoid material blockage. A vertical rod 206 is fixedly installed on one side surface of the second stirring rod 205. The vertical rod 206 increases the stirring range of the second stirring rod 205 and speeds up the stirring of the material. A first motor 203 is fixedly installed at the upper end of the mixing chamber 1 through a bracket. Two meshing gears 204 are fixedly installed at the output end of the first motor 203 and the upper end of the rotating shaft 201.

[0035] In this embodiment, the first motor 203 operates, and through the operation of the gear 204, the rotating shaft 201 rotates, driving the first stirring rod 202 and the second stirring rod 205 to rotate, thereby stirring the raw materials and accelerating the stirring range of the raw materials.

[0036] like Figure 3 and Figure 4 As shown, in this embodiment, a plurality of through slots 304 are provided at equal angles on one side surface of the baffle 303, a guide ring 306 is fixedly installed on the outer side of the upper surface of the baffle 303, and a guide block 305 is fixedly installed on the upper surface of the baffle 303 on the outer side of the rotating shaft 201; the rotating shaft 201 movably passes through the guide block 305, the baffle 303 and the sealing plate 302.

[0037] In practice, the guide ring 306 and guide block 305 cause the raw materials at the edge and center to gather towards the middle, so that when the second stirring rod 205 rotates, the raw materials are scraped down into the through groove 304. Then the sealing plate 302 rotates to expose the through groove 304, allowing the raw materials to fall into the next layer of mixing space. Thus, the baffle 303 divides the interior of the mixing chamber 1 into multiple spaces, allowing the raw materials to move from top to bottom and pass through multiple spaces in sequence. This ensures that the raw materials are divided into equal amounts and stirred separately during the downward movement, facilitating simultaneous feeding and unloading, and accelerating the mixing rate of the raw materials.

[0038] like Figure 2-4As shown, in this embodiment, the transmission assembly 4 includes: a fixed sleeve 401 fixedly embedded in the outer surface of the mixing chamber 1; a rotating rod 402 rotatably connected to the inside of the fixed sleeve 401 via a bearing; a first bevel gear 403 fixedly installed on one end surface of the rotating rod 402; a second motor 404 capable of driving the rotating rod 402 to rotate is fixedly installed on the outer surface of the mixing chamber 1; a second bevel gear 405 is fixedly installed on the lower surface of the sealing plate 302; and the first bevel gear 403 and the second bevel gear 405 are meshed and connected for transmission.

[0039] In practice, the No. 2 motor 404 operates, driving the rotating rod 402 and the No. 1 bevel gear 403 to rotate. Through the meshing transmission of the No. 1 bevel gear 403 and the No. 2 bevel gear 405, the sealing plate 302 rotates, blocking and opening the through groove 304, thus controlling the feeding of raw materials.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An integrated device for batching ceramsite proppant, characterized in that, include: Mixing chamber (1); A stirring assembly (2) is disposed inside the stirring chamber (1). The stirring assembly (2) includes a rotating shaft (201) rotatably connected inside the stirring chamber (1). Multiple second stirring rods (205) are fixedly installed at equal intervals on the outer surface of the rotating shaft (201). Multiple partition components (3) are equidistantly arranged inside the mixing chamber (1). Each partition component (3) includes a baffle (303) fixedly installed on the inner surface of the mixing chamber (1). A limiting ring (301) is fixedly installed on the inner surface of the mixing chamber (1) below the baffle (303). A sealing plate (302) is rotatably connected between the baffle (303) and the limiting ring (301). The transmission component (4) is located on one side of the partition component (3).

2. The integrated ceramsite proppant batching device according to claim 1, characterized in that, The upper end of the mixing chamber (1) is fixedly connected to a feed solenoid valve (101), and the lower end of the mixing chamber (1) is fixedly connected to a discharge solenoid valve (102).

3. The integrated ceramsite proppant batching device according to claim 1, characterized in that, A first stirring rod (202) is fixedly installed at the lower end of the rotating shaft (201). A vertical rod (206) is fixedly installed on one side surface of the second stirring rod (205). A first motor (203) is fixedly installed at the upper end of the mixing chamber (1) through a bracket. Two meshing gears (204) are fixedly installed at the output end of the first motor (203) and at the upper end of the rotating shaft (201).

4. The integrated ceramsite proppant batching device according to claim 1, characterized in that, The baffle (303) has multiple through slots (304) at equal angles on one side surface. A guide ring (306) is fixedly installed on the outer side of the upper surface of the baffle (303). A guide block (305) is fixedly installed on the upper surface of the baffle (303) outside the rotating shaft (201).

5. The integrated ceramsite proppant batching device according to claim 4, characterized in that, The rotating shaft (201) movably passes through the guide block (305), the baffle (303), and the sealing plate (302).

6. The integrated ceramsite proppant batching device according to claim 1, characterized in that, The transmission assembly (4) includes: The fixing sleeve (401) is fixedly embedded and installed on the outer surface of the mixing chamber (1); The rotating rod (402) is rotatably connected to the inside of the fixed sleeve (401) via a bearing; The first bevel gear (403) is fixedly installed on one end surface of the rotating rod (402).

7. The integrated ceramsite proppant batching device according to claim 6, characterized in that, The outer surface of the mixing chamber (1) is fixedly equipped with a second motor (404) that can drive the rotating rod (402) to rotate. The lower surface of the sealing plate (302) is fixedly equipped with a second bevel gear (405). The first bevel gear (403) and the second bevel gear (405) are meshed and connected for transmission.

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