Sugar acid adjusting device for wolfberry probiotic fermented beverage

Abstract

The utility model relates to the technical field of probiotic fermentation and mixing, and discloses a wolfberry probiotic fermented beverage sugar acid adjusting device which comprises a mixing tank, the surface of the mixing tank is fixedly connected with a detection assembly, the top surface of the mixing tank is fixedly connected with a feeding pipe, one side of the feeding pipe is fixedly connected with three groups of flow control assemblies, and the flow control assemblies are fixedly connected with one side of the mixing tank. A discharging pipe is fixedly connected to the bottom surface of the mixing tank, a filtering assembly is fixedly connected to the outer side of the discharging pipe, and the detection assembly comprises a central controller fixedly connected to the surface of the mixing tank. According to the sugar acid adjusting device for the wolfberry probiotic fermented beverage, through the arrangement of the flow control assembly, when the sugar acid adjusting device is used, a conveying pump is used for conveying raw materials in a raw material tank into a mixing tank through a connecting pipe, a first flow sensor is used for detecting the conveying amount of the raw materials, and a flow control valve is used for controlling the conveying speed of the raw materials; the device can accurately add raw materials into the mixing tank, so that the stability of the product quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of probiotic fermentation and mixing technology, and in particular to a sugar and acid adjustment device for wolfberry probiotic fermented beverage. Background Technology

[0002] In the production of goji berry probiotic fermented beverages, precise control of the sugar-acid ratio plays a crucial role in the product's taste, flavor, and the growth environment of probiotics. Currently, common sugar-acid adjustment methods have several shortcomings. Firstly, sugar is typically added manually after weighing, which makes it difficult to ensure the accuracy of the added sugar amount and easily introduces impurities, affecting beverage quality. Furthermore, manual operation is inefficient and unsuitable for large-scale industrial production. Secondly, regarding acidity adjustment, traditional methods often rely on experience, directly adding organic acids or salt solutions to the fermentation broth, lacking real-time and accurate monitoring and control of acidity. Due to the complex environmental factors during fermentation, this experience-based acidification method struggles to maintain stable acidity within a suitable range, potentially leading to excessive pH fluctuations in the fermentation broth, affecting probiotic activity and metabolism, and consequently impacting fermentation results and product quality. In addition, existing sugar-acid adjustment devices are mostly decentralized, independent equipment, requiring frequent material transfers during operation. This not only increases labor intensity but also easily leads to material contamination, failing to meet the requirements of modern, automated production for efficiency, precision, and hygiene. Therefore, it is necessary to develop a sugar and acid adjustment device for the production process of wolfberry probiotic fermented beverage.

[0003] Currently, the sugar and acid adjustment devices for goji berry probiotic fermentation beverages on the market have significant technical defects. On the one hand, sugar addition relies heavily on manual methods, making it difficult to accurately control the amount added, which easily introduces impurities and affects product quality and stability. On the other hand, acidity adjustment lacks real-time and accurate monitoring and control methods; operation based on experience easily leads to excessive acidity fluctuations, which is detrimental to the growth of probiotics and the fermentation process. Moreover, existing devices are mostly decentralized equipment, cumbersome to operate, and involve frequent material transfers, which can easily cause contamination and cannot meet the needs of efficient, precise, and hygienic industrial production. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide a sugar and acid adjustment device for wolfberry probiotic fermented beverages, which solves the problems mentioned in the background art, such as difficulty in accurately controlling the amount added, easy introduction of impurities, affecting product quality and stability, lack of real-time and accurate monitoring and control methods for acidity adjustment, and inability to meet the needs of efficient, precise and hygienic industrial production.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a sugar and acid adjustment device for a wolfberry probiotic fermented beverage, comprising a mixing tank, a detection component fixedly connected to the surface of the mixing tank, a feed pipe fixedly connected to the top surface of the mixing tank, three sets of flow control components fixedly connected to one side of the feed pipe, a discharge pipe fixedly connected to the bottom surface of the mixing tank, and a filter component fixedly connected to the outside of the discharge pipe. The detection component includes a central controller fixedly connected to the surface of the mixing tank, one end of the central controller electrically connected to a sugar concentration sensor via a power line, and the other end of the central controller electrically connected to an acidity sensor via a power line. The three sets of flow control components include three sets of connecting pipes fixedly connected to one side of the feed pipe, one end of each of the three sets of connecting pipes fixedly connected to a delivery pump, a first flow sensor provided on the outer surface of each of the three sets of connecting pipes, and a flow control valve provided on the outside of each of the three sets of connecting pipes. The filter component includes a filter box fixedly connected to the outside of the discharge pipe, two sets of filter frames slidably connected inside the filter box, and filter screens fixedly connected inside each of the two sets of filter frames.

[0008] As a further embodiment of this utility model, one end of each of the three sets of connecting pipes is fixedly connected to a raw material tank, and the bottom surface of each of the three sets of conveying pumps is fixedly connected to a fixing block. The fixing block serves to support the conveying pump.

[0009] As a further embodiment of this utility model, the top surfaces of the three sets of raw material tanks are all fixedly connected to raw material pipes, and one side of the top surface of the three sets of raw material tanks is fixedly connected to a breather valve. The raw material tanks serve to store raw materials.

[0010] As a further embodiment of this utility model, an insulation layer is fixedly connected to the outside of the mixing tank, and a pressure sensor is fixedly connected to one side of the top surface of the mixing tank. The pressure sensor is used to detect the internal pressure of the mixing tank.

[0011] As a further embodiment of this utility model, an exhaust valve is fixedly connected to the right side of the top surface of the mixing tank, and a servo motor is fixedly connected to the top surface of the mixing tank. The servo motor drives the stirring rod to rotate.

[0012] As a further embodiment of this utility model, a stirring rod is fixedly connected to one end of the servo motor, and several sets of upright rods are fixedly connected to the top surface of the stirring rod. The stirring rod enables the raw materials to be mixed.

[0013] As a further embodiment of this utility model, a liquid level sensor is fixedly connected to one side of the surface of the mixing tank, a second flow sensor is fixedly connected to the outside of the discharge pipe, and an electromagnetic valve is provided on the outer surface of the discharge pipe. The electromagnetic valve controls the discharge speed of the mixed materials.

[0014] (III) Beneficial Effects

[0015] This invention provides a device for adjusting the sugar and acid levels in a wolfberry probiotic fermented beverage, which has the following beneficial effects:

[0016] 1. This wolfberry probiotic fermented beverage sugar and acid adjustment device, through the setting of the flow control component, uses a delivery pump to transport the raw materials inside the raw material tank to the mixing tank through the connecting pipe during use, a first flow sensor to detect the amount of raw materials being transported, and a flow control valve to control the speed of raw material transport, so that the device can accurately add raw materials into the mixing tank, thereby ensuring the stability of product quality.

[0017] 2. This goji berry probiotic fermented beverage sugar and acid adjustment device, through the setting of detection components, uses a sugar concentration sensor to detect the sugar concentration of the raw materials and an acidity sensor to detect the acidity of the raw materials. The results of both are transmitted to the central controller. The staff can control the amount of raw materials entering through the data on the central controller, so that the product formula can be flexibly adjusted to meet the taste needs of different consumers.

[0018] 3. This goji berry probiotic fermented beverage sugar and acid adjustment device, through the setting of the filter component, filters the mixed material by the filter screen inside the filter box when the raw materials are transported into the fermentation tank or filling machine after mixing. This can filter out the small amount of impurities generated during the mixing process, thereby ensuring the purity of the beverage. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the detection component structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the stirring rod structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the filter assembly structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the flow control component of this utility model.

[0024] In the diagram: 1. Mixing tank; 2. Detection component; 201. Central controller; 202. Sugar concentration sensor; 203. Acidity sensor; 3. Feed pipe; 4. Flow control component; 401. Connecting pipe; 402. Transfer pump; 403. First flow sensor; 404. Flow control valve; 5. Discharge pipe; 6. Filter component; 601. Filter box; 602. Filter frame; 603. Filter screen; 7. Raw material tank; 8. Fixing block; 9. Breathing valve; 10. Insulation layer; 11. Pressure sensor; 12. Exhaust valve; 13. Servo motor; 14. Stirring rod; 15. Vertical pole; 16. Liquid level sensor; 17. Second flow sensor; 18. Solenoid valve; 19. Raw material pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] Please see Figures 1 to 5 This utility model provides a technical solution: a sugar and acid adjustment device for a wolfberry probiotic fermented beverage, including a mixing tank 1. A detection component 2 is fixedly connected to the surface of the mixing tank 1. The detection component 2 is used to detect the sugar and acidity of the raw materials. A feed pipe 3 is fixedly connected to the top surface of the mixing tank 1. Three sets of flow control components 4 are fixedly connected to one side of the feed pipe 3. The flow control components 4 are used to control the speed at which the raw materials enter. A discharge pipe 5 is fixedly connected to the bottom surface of the mixing tank 1. A filter component 6 is fixedly connected to the outside of the discharge pipe 5. The filter component 6 is used to filter the mixed material. The detection component 2 includes a central controller 201 fixedly connected to the surface of the mixing tank 1. One end of the device 201 is electrically connected to a sugar concentration sensor 202 via a power cord, and the other end of the central controller 201 is electrically connected to an acidity sensor 203 via a power cord. The three sets of flow control components 4 include three sets of connecting pipes 401 fixedly connected to one side of the feed pipe 3. One end of each of the three sets of connecting pipes 401 is fixedly connected to a delivery pump 402. A first flow sensor 403 is provided on the outer surface of each of the three sets of connecting pipes 401, and a flow control valve 404 is provided on the outer side of each of the three sets of connecting pipes 401. The filter assembly 6 includes a filter box 601 fixedly connected to the outer side of the discharge pipe 5. Two sets of filter frames 602 are slidably connected inside the filter box 601, and filter screens 603 are fixedly connected inside each of the two sets of filter frames 602.

[0027] One end of each of the three sets of connecting pipes 401 is fixedly connected to a raw material tank 7, and the bottom of each of the three sets of conveying pumps 402 is fixedly connected to a fixing block 8. The fixing block 8 serves to support the conveying pump 402.

[0028] The top surfaces of the three sets of raw material tanks 7 are all fixedly connected to raw material pipes 19, and the top surfaces of the three sets of raw material tanks 7 are fixedly connected to one side of breather valves 9. The raw material tanks 7 are designed to store raw materials.

[0029] An insulation layer 10 is fixedly connected to the outside of the mixing tank 1, and a pressure sensor 11 is fixedly connected to one side of the top surface of the mixing tank 1. The pressure sensor 11 is used to detect the internal pressure of the mixing tank 1.

[0030] An exhaust valve 12 is fixedly connected to the right side of the top surface of the mixing tank 1, and a servo motor 13 is fixedly connected to the top surface of the mixing tank 1. The servo motor 13 drives the stirring rod 14 to rotate.

[0031] One end of the servo motor 13 is fixedly connected to a stirring rod 14, and several sets of upright rods 15 are fixedly connected to the top surface of the stirring rod 14. The stirring rod 14 is designed to enable the raw materials to be mixed.

[0032] A liquid level sensor 16 is fixedly connected to one side of the surface of the mixing tank 1, and a second flow sensor 17 is fixedly connected to the outside of the discharge pipe 5. A solenoid valve 18 is provided on the outer surface of the discharge pipe 5. The solenoid valve 18 is used to control the discharge speed of the mixed materials.

[0033] The central controller 201 is model PG-R7, the sugar concentration sensor 202 is model MST90, the acidity sensor 203 is model MIK-PH160, the first flow sensor 403 is model turbine flow meter, the pressure sensor 11 is model HZC-H1, the liquid level sensor 16 is model QDY70B-JX, and the second flow sensor 17 is model turbine flow meter. The above parameters and models can be selected according to the actual situation.

[0034] In this invention, the working steps of the device are as follows:

[0035] First step: When in use, the delivery pump 402 is used to deliver the raw materials inside the raw material tank 7 to the mixing tank 1 through the connecting pipe 401. The first flow sensor 403 is used to detect the amount of raw materials delivered, and the flow control valve 404 is used to control the speed of raw material delivery, so that the device can accurately add raw materials into the mixing tank 1, thereby ensuring the stability of product quality.

[0036] The second step: During use, the sugar concentration sensor 202 is used to detect the sugar concentration of the raw material, and the acidity sensor 203 is used to detect the acidity of the raw material. The two sensors transmit their detection results to the central controller 201. The staff can control the amount of raw material entering through the data on the central controller 201, so that the product formula can be flexibly adjusted to meet the taste needs of different consumers.

[0037] The third step: When the raw materials are transported into the fermentation tank or filling machine after mixing, the filter screen 603 inside the filter box 601 filters the mixed material, which can filter out the small amount of impurities generated during the mixing process, thereby ensuring the purity of the beverage.

[0038] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0039] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage, comprising a mixing tank (1), characterized in that: A detection assembly (2) is fixedly connected to the surface of the mixing tank (1). A feed pipe (3) is fixedly connected to the top surface of the mixing tank (1). Three sets of flow control assemblies (4) are fixedly connected to one side of the feed pipe (3). A discharge pipe (5) is fixedly connected to the bottom surface of the mixing tank (1). A filter assembly (6) is fixedly connected to the outside of the discharge pipe (5). The detection component (2) includes a central controller (201) fixedly connected to the surface of the mixing tank (1). One end of the central controller (201) is electrically connected to a sugar concentration sensor (202) via a power line, and the other end of the central controller (201) is electrically connected to an acidity sensor (203) via a power line. The three sets of flow control components (4) include three sets of connecting pipes (401) fixedly connected to one side of the feed pipe (3). One end of each of the three sets of connecting pipes (401) is fixedly connected to a delivery pump (402). A first flow sensor (403) is provided on the outer surface of each of the three sets of connecting pipes (401). A flow control valve (404) is provided on the outer side of each of the three sets of connecting pipes (401). The filter assembly (6) includes a filter box (601) fixedly connected to the outside of the discharge pipe (5). Two sets of filter frames (602) are slidably connected inside the filter box (601), and filter screens (603) are fixedly connected inside the two sets of filter frames (602).

2. The device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage according to claim 1, characterized in that: One end of each of the three sets of connecting pipes (401) is fixedly connected to a raw material tank (7), and the bottom surface of each of the three sets of conveying pumps (402) is fixedly connected to a fixing block (8).

3. The device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage according to claim 2, characterized in that: The top surfaces of the three sets of raw material tanks (7) are all fixedly connected to raw material pipes (19), and a breather valve (9) is fixedly connected to one side of the top surface of the three sets of raw material tanks (7).

4. The device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage according to claim 1, characterized in that: An insulation layer (10) is fixedly connected to the outside of the mixing tank (1), and a pressure sensor (11) is fixedly connected to one side of the top surface of the mixing tank (1).

5. The device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage according to claim 1, characterized in that: An exhaust valve (12) is fixedly connected to the right side of the top surface of the mixing tank (1), and a servo motor (13) is fixedly connected to the top surface of the mixing tank (1).

6. The device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage according to claim 5, characterized in that: One end of the servo motor (13) is fixedly connected to a stirring rod (14), and the top surface of the stirring rod (14) is fixedly connected to several sets of uprights (15).

7. The device for adjusting the sugar and acid content of a wolfberry probiotic fermented beverage according to claim 1, characterized in that: A liquid level sensor (16) is fixedly connected to one side of the surface of the mixing tank (1), a second flow sensor (17) is fixedly connected to the outside of the discharge pipe (5), and a solenoid valve (18) is provided on the outer surface of the discharge pipe (5).

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