Experimental sediment placing device for water-based semi-synthetic cutting fluid

Abstract

The utility model discloses an experimental sediment placing device for water-based semi-synthetic cutting fluid, which belongs to the technical field of cutting fluid experiments and is characterized by comprising a base, a vertical support mounted on the base, a lifting mechanism mounted in the vertical support and a groove formed in the vertical support. The lifting mechanism comprises an electric push rod installed in the groove, a sliding rod is fixedly installed at the output end of the electric push rod and installed in the groove in a sliding mode, a rotatable containing platform is installed on the sliding rod, the containing platform is rotationally installed on the sliding rod through a rotating shaft and a driving mechanism, and angle inclination is achieved. A vibration motor is arranged at the bottom of the placement platform, the driving mechanism comprises a worm gear, a worm and a motor, the motor is fixedly mounted on the side wall of the sliding rod through a mounting plate, the worm is fixedly connected with the output end of the motor, and the worm gear is fixedly mounted at one end of a rotating shaft and meshed with the worm; the utility model has the advantages that the height and the inclination angle can be adjusted.

Description

Technical Field

[0001] This utility model belongs to the field of cutting fluid experimental technology, and more specifically it relates to a sedimentation and placement device for water-based semi-synthetic cutting fluid experiments. Background Technology

[0002] Water-soluble cutting fluid is a new generation of semi-synthetic microemulsion water-soluble cutting fluid formulated using scientific methods from extreme pressure agents, rust inhibitors, mineral oil, and various surfactants. Water-soluble cutting fluid is a semi-synthetic cutting fluid that falls between fully synthetic cutting fluid and emulsion. It possesses the lubricity and extreme pressure properties of emulsion oil while also exhibiting the environmental friendliness, excellent cleaning performance, and long service life of synthetic cutting fluid.

[0003] In experiments on the sedimentation of water-based semi-synthetic cutting fluids, existing technologies typically involve placing the fluid directly on a base to allow it to settle on its own. The sedimentation container is usually fixed to the base. However, to meet market demands, it is necessary to conduct experiments on water-based semi-synthetic cutting fluids in multiple scenarios. Existing sedimentation devices lack tilt and height adjustment functions, making it impossible to simulate experiments in multiple scenarios. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a test sedimentation and placement device for water-based semi-synthetic cutting fluid, which has the advantages of adjustable height and adjustable tilt angle.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An experimental sedimentation and placement device for water-based semi-synthetic cutting fluid includes a base, a vertical support mounted on the base, a lifting mechanism installed inside the vertical support, a groove formed on the vertical support, an electric push rod installed in the groove, a sliding rod fixedly mounted at the output end of the electric push rod, the sliding rod slidably mounted in the groove, a rotatable placement platform mounted on the sliding rod, the placement platform being rotatably mounted on the sliding rod via a rotating shaft and a drive mechanism, and tilting at an angle, and a vibration motor provided at the bottom of the placement platform;

[0007] The driving mechanism includes a worm gear, a worm, and a motor. The motor is fixedly mounted on the side wall of the sliding rod via a mounting plate. The worm is fixedly connected to the output end of the motor. The worm gear is fixedly mounted on one end of the rotating shaft and meshes with the worm.

[0008] The advantages of this scheme are at least as follows: when it is necessary to simulate multiple scenarios, by activating the electric push rod, the electric push rod drives the sliding rod at its output end and the placement platform on the sliding rod to move upward, thereby realizing the simulation of scenarios at different heights. Then, by activating the motor, the motor drives the worm gear, the worm gear drives the worm wheel meshing with it to rotate, and causes the placement platform mounted on the sliding rod through the rotating shaft to rotate, thereby realizing the simulation of scenarios with different tilt angles between 0° and 90°.

[0009] The present invention is further configured such that: a placement hole is provided on the placement platform, an annular groove is coaxially provided around the periphery of the placement hole, an annular block is fitted in the annular groove, the annular block is fixed on a measuring container with a lid, and magnets of opposite polarity are installed in the annular groove and on one surface of the annular block.

[0010] The advantages of this scheme are at least as follows: by utilizing the annular groove, annular block, and magnet, it is convenient to replace or fix the measuring container on the platform. The attraction between opposite magnets ensures the fixed position of the measuring container and annular block with the annular groove, reducing slippage during rotation.

[0011] The present invention is further configured such that: a cavity is formed in the vertical support, and a circular hole coaxial with the cavity is formed on the outer wall of the vertical support. The circular hole is connected to the cavity and the groove. A limiting pin is slidably installed in the cavity and the circular hole. A limiting hole is formed on the side wall of the sliding rod. A baffle is installed on the limiting pin. A spring is installed between the baffle and a side wall of the cavity. The spring is fitted onto the limiting pin.

[0012] The advantages of this scheme are at least as follows: by setting the limiting pin and the limiting hole, when the limiting pin and the limiting hole move to the same axis, under the action of the spring, the limiting pin is popped out from the cavity and the round hole and into the limiting hole, thus avoiding excessive upward movement of the sliding rod during the upward movement.

[0013] The present invention is further configured such that one end of the limiting pin protrudes through the outer wall of the vertical bracket, and a pull ring is installed at the protruding end.

[0014] The advantages of this scheme are at least as follows: by setting a pull ring, the design of the pull ring makes it easier to manually pull out or insert the limit pin, thereby simplifying the operation process and improving work efficiency.

[0015] The present invention is further configured such that a transparent protective shell is detachably installed on the outer wall of the drive mechanism.

[0016] The advantages of this solution are at least as follows: the transparent protective shell allows the operator to visually observe the working status of the drive mechanism, making it easier to detect potential problems in a timely manner. It can also effectively prevent dust, dirt or other external substances from entering the drive mechanism, thereby reducing wear and malfunctions and extending the service life of the equipment.

[0017] The present invention is further configured such that: the bottom surface of the base is provided with a silicone sheet, and the silicone sheet is provided with anti-slip texture.

[0018] The advantages of this solution are at least as follows: the silicone sheet itself has good cushioning properties, which can absorb vibration and impact, and the anti-slip texture can increase the friction with the ground, effectively preventing the base from sliding or shifting during use and improving the stability of the equipment.

[0019] The present invention is further configured such that a reinforcing strip is installed between the outer wall of the vertical support and the base.

[0020] The advantages of this solution are at least as follows: the reinforcing strip can improve the connection strength between the vertical support and the base, and can also effectively prevent the vertical support from collapsing or tilting due to shaking, thereby improving safety.

[0021] In summary, this utility model has at least the following advantages:

[0022] 1. By setting up a lifting mechanism, a placement platform, and a drive structure, when it is necessary to simulate multiple scenarios, the electric push rod is activated, which drives the sliding rod at its output end and the placement platform on the sliding rod to move upward, thereby simulating scenarios at different heights. Then, the motor is activated, which drives the worm gear, which drives the worm wheel meshing with it to rotate, and causes the placement platform mounted on the sliding rod via the rotating shaft to rotate, thereby simulating scenarios with different tilt angles between 0° and 90°.

[0023] 2. By utilizing the annular groove, annular block, and magnets, it is convenient to replace or fix the measuring container on the platform. The attraction between opposite magnets ensures the fixed position of the measuring container and annular block with the annular groove, reducing slippage during rotation.

[0024] 3. By setting the limiting pin and limiting hole, when the limiting pin and the limiting hole move to the same axis, the limiting pin will be ejected from the cavity and the round hole and spring into the limiting hole under the action of the spring, so as to prevent the sliding rod from moving too high during the upward movement. Attached Figure Description

[0025] Figure 1 This is an overall schematic diagram of this embodiment;

[0026] Figure 2 This is an overall exploded view of this embodiment;

[0027] Figure 3 This is a schematic three-dimensional sectional view of the entire embodiment;

[0028] Figure 4 for Figure 3 An enlarged schematic diagram of part A in the middle;

[0029] Figure 5 This is an overall schematic diagram of the platform placement in this embodiment;

[0030] Figure 6 is a schematic diagram of the ring block and the measuring container in this embodiment.

[0031] Reference numerals: 1. Base; 2. Vertical support; 201. Groove; 3. Lifting mechanism; 301. Electric push rod; 4. Sliding rod; 5. Placement platform; 501. Rotating shaft; 502. Placement hole; 6. Drive mechanism; 601. Worm gear; 602. Worm; 603. Motor; 7. Annular groove; 8. Annular block; 9. Measuring container; 10. Magnet; 11. Chamber; 12. Round hole; 13. Limiting pin; 14. Limiting hole; 15. Baffle; 16. Spring; 17. Pull ring; 18. Transparent protective shell; 19. Silicone sheet; 20. Reinforcing strip. Detailed Implementation

[0032] The present invention will be further described in detail below with reference to the accompanying drawings.

[0033] An experimental sedimentation and placement device for water-based semi-synthetic cutting fluids, such as... Figure 1 , Figure 2 As shown, the device includes a base 1, a vertical support 2 mounted on the base 1, a lifting mechanism 3 installed inside the vertical support 2, and a groove 201 formed on the vertical support 2. The lifting mechanism 3 includes an electric push rod 301 installed in the groove 201, a sliding rod 4 fixedly mounted at the output end of the electric push rod 301, the sliding rod 4 being slidably mounted in the groove 201, and a rotatable placement platform 5 mounted on the sliding rod 4. The placement platform 5 is rotatably mounted on the sliding rod 4 via a rotating shaft 501 and a drive mechanism 6, and can be tilted at an angle. A vibration motor is provided at the bottom of the placement platform 5. In some other embodiments, the lifting mechanism 3 can also adopt a multi-stage linkage structure, including a composite transmission device of the electric push rod 301 and a gear and rack assembly.

[0034] like Figure 2 As shown, the drive mechanism 6 includes a worm gear 601, a worm 602, and a motor 603. The motor 603 is fixedly mounted on the side wall of the sliding rod 4 via a mounting plate. The worm 602 is fixedly connected to the output end of the motor 603. The worm gear 601 is fixedly mounted on one end of the rotating shaft 501 and meshes with the worm 602.

[0035] A transparent protective shell 18 is detachably installed on the outer wall of the drive mechanism 6. The transparent protective shell 18 allows the operator to intuitively view the working status of the drive mechanism 6, making it easier to detect potential problems in time. It can also effectively prevent dust, dirt or other external substances from entering the drive mechanism 6, thereby reducing wear and malfunctions and extending the service life of the equipment.

[0036] A silicone sheet 19 is provided on the bottom surface of the base 1. The silicone sheet 19 has anti-slip texture. The silicone sheet 19 itself has good cushioning performance and can absorb vibration and impact. The anti-slip texture can increase the friction with the ground, effectively preventing the base 1 from sliding or shifting during use and improving the stability of the equipment. A reinforcing strip 20 is installed between the outer wall of the vertical support 2 and the base 1.

[0037] like Figure 2 , Figure 3 As shown, in some embodiments, to prevent the sliding rod 4 from moving excessively upwards during the upward movement, a chamber 11 is provided inside the vertical support 2. A circular hole 12 coaxial with the chamber 11 is provided on the outer wall of the vertical support 2. The circular hole 12 communicates with the chamber 11 and the groove 201. A limiting pin 13 is slidably installed in the chamber 11 and the circular hole 12. A limiting hole 14 is provided on the side wall of the sliding rod 4. A baffle 15 is installed on the limiting pin 13. A spring 16 is installed between the baffle 15 and a side wall of the chamber 11. The spring 16 is fitted onto the limiting pin 13. It is worth mentioning that one end of the limiting pin 13 protrudes through the outer wall of the vertical support 2, and a pull ring 17 is installed at the protruding end. The design of the pull ring 17 makes it easier to manually pull out or insert the limiting pin 13, thereby simplifying the operation process and improving work efficiency.

[0038] like Figure 5 , Figure 6 As shown, in order to ensure the fixed position of the measuring container 9 and the annular block 8 with the annular groove 7 and reduce slippage during rotation, in some embodiments, a placement hole 502 is provided on the placement platform 5, and an annular groove 7 is coaxially provided around the periphery of the placement hole 502. An annular block 8 is installed in the annular groove 7, and the annular block 8 is fixed on the measuring container 9 with a lid. A magnet 10 with opposite polarities is installed in the annular groove 7 and on one surface of the annular block 8.

[0039] The working process and beneficial effects of this utility model are as follows:

[0040] When simulating multiple scenarios, the electric push rod 301 is activated, which drives the sliding rod 4 at its output end and the placement platform 5 on the sliding rod 4 to move upward. When the limiting pin 13 and the limiting hole 14 move to the same axis, the limiting pin 13 is ejected from the chamber 11 and the round hole 12 and ejected into the limiting hole 14 under the action of the spring 16, so as to prevent the sliding rod 4 from moving too high during the upward movement, thereby realizing the simulation of scenarios at different heights. Then, the motor 603 is activated, which drives the worm gear 602, which drives the worm wheel 601 meshing with it to rotate, and causes the placement platform 5 mounted on the sliding rod 4 through the rotating shaft 501 to rotate, thereby realizing the simulation of scenarios with different tilt angles between 0° and 90°.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the design concept of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for placing experimental sediments of water-based semi-synthetic cutting fluids, comprising a base (1) and a vertical support (2) mounted on the base (1), characterized in that: A lifting mechanism (3) is installed inside the vertical support (2). A groove (201) is provided on the vertical support (2). The lifting mechanism (3) includes an electric push rod (301) installed in the groove (201). A sliding rod (4) is fixedly installed at the output end of the electric push rod (301). The sliding rod (4) is slidably installed in the groove (201). A rotatable placement platform (5) is installed on the sliding rod (4). The placement platform (5) is rotatably installed on the sliding rod (4) through a rotating shaft (501) and a drive mechanism (6) and achieves an angle tilt. A vibration motor is provided at the bottom of the placement platform (5). The drive mechanism (6) includes a worm gear (601), a worm (602) and a motor (603). The motor (603) is fixedly mounted on the side wall of the sliding rod (4) by a mounting plate. The worm (602) is fixedly connected to the output end of the motor (603). The worm gear (601) is fixedly mounted on one end of the rotating shaft (501) and meshes with the worm (602).

2. The apparatus for experimental sedimentation and placement of aqueous semi-synthetic cutting fluid according to claim 1, characterized in that: A placement hole (502) is provided on the placement platform (5). An annular groove (7) is coaxially provided around the placement hole (502). An annular block (8) is installed in the annular groove (7). The annular block (8) is fixed on the measuring container (9) with a lid. Magnets (10) with opposite polarities are installed in the annular groove (7) and on one surface of the annular block (8).

3. The apparatus for experimental sedimentation and placement of aqueous semi-synthetic cutting fluid according to claim 1, characterized in that: A chamber (11) is provided inside the vertical support (2). A circular hole (12) coaxial with the chamber (11) is provided on the outer wall of the vertical support (2). The circular hole (12) is connected to the chamber (11) and the groove (201). A limiting pin (13) is slidably installed in the chamber (11) and the circular hole (12). A limiting hole (14) is provided on the side wall of the sliding rod (4). A baffle (15) is installed on the limiting pin (13). A spring (16) is installed between the baffle (15) and one side wall of the chamber (11). The spring (16) is fitted on the limiting pin (13).

4. The apparatus for experimental sedimentation and placement of aqueous semi-synthetic cutting fluid according to claim 3, characterized in that: One end of the limiting pin (13) protrudes through the outer wall of the vertical bracket (2), and a pull ring (17) is installed at the protruding end.

5. The apparatus for experimental sedimentation and placement of aqueous semi-synthetic cutting fluid according to claim 1, characterized in that: A transparent protective shell (18) is detachably installed on the outer wall of the drive mechanism (6).

6. The apparatus for experimental sedimentation and placement of aqueous semi-synthetic cutting fluid according to claim 1, characterized in that: The bottom surface of the base (1) is provided with a silicone sheet (19), and the silicone sheet (19) is provided with anti-slip texture.

7. The apparatus for experimental sedimentation and placement of aqueous semi-synthetic cutting fluid according to claim 1, characterized in that: A reinforcing strip (20) is installed between the outer wall of the vertical support (2) and the base (1).

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