Support structure of ultrasonic crusher
By designing a support structure in the ultrasonic crusher, utilizing the container's gravity sliding and airbag encapsulation to absorb vibration, the problem of container vibration affecting crushing efficiency is solved, achieving a more stable liquid crushing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-14
AI Technical Summary
When existing ultrasonic crushers are in operation, the fluctuations and bubbles in the liquid may cause the container to move or vibrate, affecting work efficiency and crushing effect.
An ultrasonic crusher support structure was designed. By setting a sliding rod and a buffer spring at the bottom of the placement plate, the placement plate is slid by the gravity of the container. The vibration of the ultrasonic probe is absorbed by the cooperation of the guide column and the air bag to prevent the container from shifting. The outer wall of the container is wrapped with an air bag, which, together with the buffer spring, absorbs the vibration force.
It effectively prevents the container from shifting during operation, improves work efficiency and crushing effect, and ensures stable crushing of liquid.
Smart Images
Figure CN224114154U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic breakers, specifically to a support structure for an ultrasonic breaker. Background Technology
[0002] An ultrasonic disruptor is an experimental device that uses high-frequency ultrasonic vibration energy to break down substances. It is commonly used for applications such as particle breaking, emulsification, mixing, homogenization, and cell disruption in liquids or suspensions. The working principle of an ultrasonic disruptor is based on converting ultrasonic energy into mechanical vibration. These high-frequency vibrations generate cavitation effects in the liquid, where tiny bubbles continuously form and collapse, generating instantaneous shock waves with high temperature and pressure, which in turn break down and disperse the sample.
[0003] Existing ultrasonic breakers work by bringing the ultrasonic probe into contact with the liquid in the container. The vibrational energy of the ultrasonic waves is transmitted through the liquid. Fluctuations in the liquid and bubble effects may cause the container itself to vibrate slightly. If the bottom of the container is in contact with the ultrasonic probe or if there are violent fluctuations on the surface of the liquid, the container may move or vibrate slightly with the vibration, which will affect the overall working efficiency and the breaking effect on the liquid.
[0004] In summary, since the containers in the above-mentioned structures are mostly placed directly on the placement plate, the fluctuations and bubble effects of the liquid may cause the containers to move or vibrate, thereby affecting the overall working efficiency and the liquid breaking effect. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a support structure for an ultrasonic crusher to solve the technical problem that the fluctuation and bubble effect of liquid may cause the container itself to move or vibrate, thereby affecting the overall working efficiency and the crushing effect on the liquid.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a support structure for an ultrasonic crusher, comprising a shell and an ultrasonic probe body, the ultrasonic probe body being located at the top inside the shell, a placement plate being slidably disposed on the inner wall of the shell, irregularly shaped grooves being symmetrically formed on the inner wall of the shell, guide posts being elastically telescopically disposed on both sides of the placement plate to cooperate with the irregularly shaped grooves, a placement groove being formed at the top of the placement plate, and an airbag cooperating with the guide post being installed in the placement groove, a sliding rod being disposed at the bottom of the placement plate inside the shell, and sliders being symmetrically elastically slidably disposed on the outer wall of the sliding rod, with support rods hinged between the top of the sliders and the bottom of the placement plate.
[0007] By adopting the above technical solution, the placement plate slides downward under the action of the container's own gravity, and the buffer springs fitted on its outer wall are squeezed. During this process, the vibration of the ultrasonic probe body during operation is absorbed by the buffer springs, and the guide column will contract into the interior of the placement plate under the action of the irregular sliding groove. This allows the guide column to expel the gas inside into the air bladder. During this process, the air bladder is in an inflated state, which can fully wrap the outer wall of the container.
[0008] The present invention is further configured such that piston cylinders are symmetrically arranged inside the placement plate, and one end of the piston cylinder is connected to the air bladder; a piston plate is slidably arranged inside the piston cylinder, and the other end of the piston plate is connected to the guide post.
[0009] Preferably, during the sliding process of the guide post in the irregular groove, it will drive the piston plate at one end to move in the piston cylinder. During this process, the piston plate will cause the gas in the piston cylinder to be discharged into the airbag, thereby realizing that the airbag is inflated on the inner wall of the placement groove, so that the inflated airbag is fully wrapped and in contact with the outer wall of the container.
[0010] The present invention is further configured such that buffer springs are symmetrically sleeved on the outer wall of the slide rod, and the other end of the buffer spring is connected to the slider.
[0011] Preferably, during the process of the support rod driving the slider to slide to both sides, the buffer spring itself will be in a compressed state. During this process, when the entire shell vibrates, the buffer spring will absorb part of the vibration force, thereby achieving the effect of buffering and shock absorption.
[0012] The present invention is further configured such that the end of the guide post near the irregular groove is provided with an arc-shaped end face, and the arc-shaped end face is smooth.
[0013] Preferably, the arc-shaped end face prevents the guide post from getting stuck when it slides in the irregular groove, further improving the stability of the guide post sliding in the irregular groove. The smooth shape effectively reduces the sliding friction between the guide post and the irregular groove, ensuring that the placement plate slides vertically on the inner wall of the shell and effectively preventing the container in the placement groove from tilting.
[0014] The present invention is further configured such that the outer wall of the guide post is connected to an elastic component, and the other end of the elastic component is located inside the outer shell.
[0015] Preferably, as the guide post slides downward through the placement plate, the irregular groove will squeeze the elastic component, causing the elastic component to be in a compressed state. Subsequently, when the placement plate is reset, the guide post is reset by the action of the elastic component, thereby releasing the airbag from the limiting wrapping of the container, making it easier for the staff to directly remove the container.
[0016] The present invention is further configured such that the airbag located inside the placement groove is detachable.
[0017] Preferably, the detachable design facilitates subsequent maintenance and replacement of the airbags by staff, further improving the overall practicality of the device.
[0018] The present invention is further configured such that a smooth surface is provided at the connection between the slide bar and the slider, and the slider and the support rod are hinged.
[0019] Preferably, the smooth surface reduces the friction between the slide bar and the slider, and the hinged design ensures that the slider can be driven to slide to one side when the placement plate slides downward.
[0020] The present invention is further configured such that a controller is provided at the front end of the outer shell, and the controller is electrically connected to the ultrasonic probe body.
[0021] Preferably, the controller allows operators to easily adjust the data parameters of the ultrasonic probe body, making it suitable for crushing different liquids and further improving the overall practicality of the device.
[0022] The present invention is further provided with a damping mechanism at the connection between the guide post and the placement plate.
[0023] Preferably, the damping structure prevents the guide post from easily moving the piston plate, thus improving the stability of the container located on the inner wall of the airbag.
[0024] The present invention is further configured such that the top of the placement groove within the placement plate is roughened.
[0025] Preferably, the rough texture increases the friction between the placement plate and the bottom of the container, effectively preventing displacement under slight vibration.
[0026] In summary, the present invention has the following main advantages:
[0027] 1. This utility model has a sliding rod at the bottom of the placement plate. When the container is placed in the placement slot, the placement plate slides down under the action of the container's own weight. During this process, the support rod pushes the slider to move to both sides and squeezes the buffer spring on its outer wall. During this process, the vibration of the ultrasonic probe body during operation is absorbed by the buffer spring, thereby achieving the effect of shock absorption.
[0028] 2. This utility model incorporates an airbag within the placement groove. As the placement plate slides downwards under the container's own weight, the guide post retracts into the placement plate under the action of the irregularly shaped sliding groove. This causes one end of the guide post to drive the piston plate to slide within the piston cylinder, discharging the gas inside into the airbag. During this process, the airbag is inflated, effectively enveloping the outer wall of the container and preventing displacement of the container caused by the ultrasonic probe during operation. This further improves overall work efficiency and ensures the subsequent breakage effect of the liquid. Attached Figure Description
[0029] Figure 1 This is a perspective view of the present utility model;
[0030] Figure 2 This is a cross-sectional view of the present invention;
[0031] Figure 3 This is a schematic diagram of the placement plate structure of this utility model;
[0032] Figure 4 This utility model Figure 2 Enlarged view of A in the middle;
[0033] Figure 5 This is the front view of the present invention.
[0034] Explanation of reference numerals in the attached figures:
[0035] 1. Outer shell; 2. Placement plate; 3. Ultrasonic probe body; 4. Support rod; 5. Slide rod; 6. Slider; 7. Buffer spring; 8. Placement groove; 9. Piston cylinder; 10. Irregular groove; 11. Airbag; 12. Guide post; 13. Piston plate. Detailed Implementation
[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0037] The embodiments of this utility model will be described below based on its overall structure.
[0038] First embodiment:
[0039] Please see Figures 1-5 The illustrated support structure of an ultrasonic disruptor includes a housing 1, an ultrasonic probe body 3, a shock absorption mechanism, a limiting mechanism, and a sliding mechanism. The ultrasonic probe body 3 is located at the top inside the housing 1, and a placement plate 2 is slidably mounted on the inner wall of the housing 1. The inner wall of the housing 1 has symmetrically formed irregularly shaped grooves 10. Guide posts 12, which mate with the irregularly shaped grooves 10, are elastically telescopically mounted on both sides of the placement plate 2. A placement groove 8 is formed at the top of the placement plate 2. Operators pour liquid into a container and then place the container into the placement groove 8. Inside, the placement plate 2 slides downwards due to the gravity of the container itself. During this process, the guide post 12 slides horizontally under the action of the irregular groove 10. Since the placement plate 2 is symmetrically provided with piston cylinders 9, and one end of the piston cylinder 9 is connected to the airbag 11, a piston plate 13 is slidably provided inside the piston cylinder 9, and the other end of the piston plate 13 is connected to the guide post 12. During the process of the guide post 12 sliding in the irregular groove 10, it will drive the piston plate 13 at one end to move inside the piston cylinder 9.
[0040] During this process, the piston plate 13 causes the gas in the piston cylinder 9 to be discharged into the airbag 11, thereby inflating the airbag 11 on the inner wall of the placement groove 8. This ensures that the inflated airbag fully wraps and contacts the outer wall of the container, effectively preventing the container from shifting during operation of the ultrasonic probe body. This further improves the overall working efficiency and ensures the subsequent liquid breakage effect. Furthermore, a sliding rod 5 is provided at the bottom of the placement plate 2 inside the outer shell 1, and a slider 6 is symmetrically and elastically slidably provided on the outer wall of the sliding rod 5. A support rod 4 is hinged between the top of the slider 6 and the bottom of the placement plate 2. A buffer spring 7 is symmetrically sleeved on the outer wall of the sliding rod 5, and the other end of the buffer spring 7 is connected to the slider 6. During the process of the support rod 4 driving the slider 6 to slide to both sides, the buffer spring 7 will be in a compressed state. During this process, when the outer shell 1 vibrates as a whole, the buffer spring 7 will absorb part of the vibration force, thereby achieving the effect of buffering and shock absorption.
[0041] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 A controller is located at the front end of the outer casing 1, and the controller is electrically connected to the ultrasonic probe body 3. The controller allows the operator to adjust the data parameters of the ultrasonic probe body 3, making it suitable for crushing different liquids and further improving the overall practicality of the device.
[0042] Second embodiment:
[0043] Please see Figure 2The support structure of the ultrasonic crusher shown is similar to that of Embodiment 1. The guide post 12 has an arc-shaped end face near the irregular sliding groove 10, and the arc-shaped end face is smooth. The arc-shaped end face facilitates the sliding of the guide post 12 in the irregular sliding groove 10 without jamming, which further improves the stability of the guide post 12 sliding in the irregular sliding groove 10. The smooth shape effectively reduces the sliding friction between the guide post 12 and the irregular sliding groove 10, ensuring that the placement plate 2 slides vertically on the inner wall of the outer shell 1, and effectively preventing the container in the placement groove 8 from tilting.
[0044] In practical operation, the present invention works as follows: The operator pours the liquid to be broken into the container and then places the container in the placement groove 8 on the placement plate 2. The container's own weight causes the placement plate 2 to slide downwards, and the support rod 4, hinged at the bottom, drives the slider 6 to slide along the outer wall of the slide rod 5. During this process, the buffer spring 7 on one side of the slider 6 is compressed, effectively buffering the ultrasonic probe body 3 during operation, thus achieving a shock-absorbing effect. Furthermore, as the placement plate 2 slides downwards, the guide post 12 moves inwards under the action of the irregularly shaped groove 10. During this process, the guide post 12 drives the piston plate 13 to move within the piston cylinder 9, causing the air bladder 11 in the placement groove 8 to inflate, thus fully enveloping the outer wall of the container and effectively preventing the container from shifting during operation.
[0045] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A support structure for an ultrasonic breaker, comprising a housing (1) and an ultrasonic probe body (3), wherein the ultrasonic probe body (3) is located at the top inside the housing (1), characterized in that: The inner wall of the outer shell (1) is slidably provided with a placement plate (2). The inner wall of the outer shell (1) is symmetrically provided with irregularly shaped grooves (10). The two sides of the placement plate (2) are elastically telescopically provided with guide posts (12) that cooperate with the irregularly shaped grooves (10). The top of the placement plate (2) is provided with a placement groove (8), and an airbag (11) that cooperates with the guide post (12) is installed in the placement groove (8). The bottom of the placement plate (2) is provided with a sliding rod (5) inside the outer shell (1), and a slider (6) is symmetrically elastically slidably provided on the outer wall of the sliding rod (5). The top of the slider (6) and the bottom of the placement plate (2) are both hinged with a support rod (4).
2. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The placement plate (2) is symmetrically provided with piston cylinders (9), and one end of the piston cylinder (9) is connected to the airbag (11). A piston plate (13) is slidably provided inside the piston cylinder (9), and the other end of the piston plate (13) is connected to the guide post (12).
3. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The outer wall of the slide bar (5) is symmetrically fitted with a buffer spring (7), and the other end of the buffer spring (7) is connected to the slider (6).
4. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The guide post (12) has an arc-shaped end face near the irregular groove (10), and the arc-shaped end face is smooth.
5. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The outer wall of the guide post (12) is connected to an elastic component, and the other end of the elastic component is located inside the outer shell (1).
6. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The airbag (11) is located inside the placement slot (8) and is detachable.
7. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The connection between the slide bar (5) and the slider (6) is provided with a smooth surface, and the slider (6) and the support rod (4) are hinged.
8. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The front end of the outer shell (1) is provided with a controller, and the controller is electrically connected to the ultrasonic probe body (3).
9. The support structure of an ultrasonic crusher according to claim 1, characterized in that: A damping mechanism is provided at the connection between the guide post (12) and the placement plate (2).
10. The support structure of an ultrasonic crusher according to claim 1, characterized in that: The placement plate (2) is roughened at the top of the placement groove (8).