Efficient automatic welding device for pipe fitting machining

Abstract

The utility model relates to the technical field of pipe fitting machining equipment, and discloses an efficient automatic welding device for pipe fitting machining, which comprises a welding workbench surface, and a PLC (programmable logic controller) is fixedly mounted on one side of the welding workbench surface. According to the efficient automatic welding device for pipe fitting machining, by installing the adjusting and positioning mechanism, the adjusting and positioning capacity of the efficient automatic welding device is improved, in the actual using process, a driving motor is started to drive an adjusting threaded rod to rotate, and a positioning sliding threaded block can stably and transversely move on the adjusting threaded rod along a sliding limiting groove; the transverse position of the pipe fitting on the welding workbench surface can be conveniently adjusted, manual measurement and movement of the pipe fitting are not needed, the positioning time is saved, the working efficiency is improved, the first push rod is pushed through the first electric push rod, then the positioning plate is driven to move, the pipe fitting is clamped and positioned through the rubber cushion, and welding operation is facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of pipe fitting processing equipment, specifically to a high-efficiency automated welding device for pipe fitting processing. Background Technology

[0002] In modern industrial production, pipe welding is a very common and important process. Traditional pipe welding methods, such as manual welding, not only require a high level of skill from the welder, but also have low welding efficiency, making it difficult to meet the needs of large-scale production. At the same time, manual welding is easily affected by human factors, resulting in inconsistent welding quality and a high scrap rate. Therefore, it is necessary to use a high-efficiency automated welding device for pipe processing to carry out automatic welding operations.

[0003] However, due to the poor adjustment and positioning capabilities of existing high-efficiency pipe fitting processing automated welding equipment, it is not convenient to position and adjust the pipe fittings according to welding needs during actual use. Usually, it can only clamp and fix the pipe fittings, and it is not convenient to adjust the position of the pipe fittings according to welding needs. The personnel still need to manually adjust and determine the welding position, which is not convenient during placement and positioning, and affects the ease of use. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide an efficient automated welding device for pipe fitting processing, so as to solve the problem mentioned in the background art that the prior art is not convenient for positioning and adjusting the position of pipe fittings according to welding needs.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an efficient automated welding device for pipe fitting processing, including a welding worktable, a PLC controller fixedly installed on one side of the welding worktable, and an adjustment and positioning mechanism provided on one side of the top of the welding worktable;

[0008] The adjustment and positioning mechanism includes a sliding limit groove. A sliding limit groove is provided on one side of the top of the welding worktable. A drive motor is fixedly installed on one side of the welding worktable. The drive motor is electrically connected to the PLC controller. An adjusting threaded rod is fixedly installed on the output shaft end of the drive motor. The adjusting threaded rod is located inside the sliding limit groove.

[0009] Preferably, an installation connecting block is fixedly installed on the inner wall of the sliding limiting groove on the side away from the drive motor, the side of the adjusting threaded rod away from the drive motor is rotatably connected to the side of the installation connecting block, and the outer end of the adjusting threaded rod is threadedly connected to a positioning sliding screw block.

[0010] Preferably, a first mounting base is fixedly installed on the top of the positioning sliding screw block, a first electric push rod is fixedly installed on one side of the top of the first mounting base, the first electric push rod is electrically connected to the PLC controller, a first push rod is fixedly installed on the output shaft end of the first electric push rod, a positioning plate is fixedly installed on the side of the first push rod away from the first electric push rod, and rubber pads are fixedly installed on both sides of the positioning plate that are close to the first mounting base.

[0011] Preferably, a second mounting base is fixedly installed on the side of the top of the welding worktable away from the sliding limit groove. The second mounting base has the same structure and function as the first mounting base. A support plate is fixedly installed on one side of the top of the welding worktable, and a connecting plate is fixedly installed on one side of the support plate.

[0012] Preferably, a second electric push rod is fixedly installed on one side of the support plate. The second electric push rod is electrically connected to the PLC controller. A second push rod is fixedly installed on the output shaft end of the second electric push rod. A laser welding gun is fixedly installed on the side of the second push rod away from the second electric push rod. A support groove is provided on the side of the connecting plate near the laser welding gun. A support slide rod is fixedly installed on the side of the laser welding gun near the connecting plate. The support slide rod is movably connected to the inside of the support groove.

[0013] Preferably, an infrared laser displacement sensor is fixedly installed on one side of the support plate, the infrared laser displacement sensor is electrically connected to the PLC controller, a load-bearing base plate is fixedly installed at the bottom of the welding workbench, a plurality of support feet are evenly fixedly installed at the bottom of the load-bearing base plate, and a limit reference block is fixedly installed on the top of the welding workbench near the sliding limit groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This high-efficiency automated welding device for pipe fitting processing improves the adjustment and positioning capabilities of the device by installing an adjustment and positioning mechanism. In actual use, the drive motor is started to rotate the adjusting threaded rod, allowing the positioning sliding screw block to move smoothly laterally along the sliding limit groove on the adjusting threaded rod. This allows for convenient adjustment of the lateral position of the pipe fitting on the welding workbench without the need for manual measurement and movement of the pipe fitting, saving positioning time and improving work efficiency. Furthermore, the first electric push rod pushes the first push rod, thereby moving the positioning plate. The rubber pad clamps and positions the pipe fitting, facilitating the welding operation.

[0016] 2. This high-efficiency automated welding device for pipe fittings is electrically connected to a PLC controller via an infrared laser displacement sensor. It can monitor the distance between the pipe fitting and the laser welding gun in real time. By controlling the second electric push rod, the position of the laser welding gun is adjusted to ensure that the laser welding gun always maintains the optimal welding distance with the pipe fitting, thereby ensuring the stability of the welding process and effectively reducing the generation of welding defects. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial structural diagram of the adjustment and positioning mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of a three-dimensional partial structure of the present invention. Figure 1 ;

[0020] Figure 4 This is a schematic diagram of a three-dimensional partial structure of the present invention. Figure 2 .

[0021] In the diagram: 1. Welding workbench; 2. PLC controller; 3. Adjustment and positioning mechanism; 301. Sliding limit groove; 302. Drive motor; 303. Adjusting threaded rod; 304. Mounting connecting block; 305. Positioning sliding screw block; 306. First mounting base; 307. First electric push rod; 308. First push rod; 309. Positioning plate; 310. Rubber pad; 4. Second mounting base; 5. Support plate; 6. Connecting plate; 7. Second electric push rod; 8. Second push rod; 9. Laser welding gun; 10. Support slide groove; 11. Support slide rod; 12. Infrared laser displacement sensor; 13. Load-bearing base plate; 14. Support foot; 15. Limiting reference block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution: an efficient automated welding device for pipe fitting processing, including a welding worktable 1, a PLC controller 2 fixedly installed on one side of the welding worktable 1, and an adjustment and positioning mechanism 3 provided on one side of the top of the welding worktable 1.

[0024] The adjusting positioning mechanism 3 includes a sliding limit groove 301. A sliding limit groove 301 is provided on one side of the top of the welding worktable 1. A drive motor 302 is fixedly installed on one side of the welding worktable 1. The drive motor 302 is electrically connected to the PLC controller 2. An adjusting threaded rod 303 is fixedly installed on the output shaft end of the drive motor 302. The adjusting threaded rod 303 is located inside the sliding limit groove 301. A mounting connecting block 304 is fixedly installed on the inner wall of the sliding limit groove 301 on the side away from the drive motor 302. The side of the adjusting threaded rod 303 away from the drive motor 302 is rotatably connected to the side of the mounting connecting block 304. A positioning sliding screw block 305 is threadedly connected to the outer end of the adjusting threaded rod 303. A first mounting seat 3 is fixedly installed on the top of the positioning sliding screw block 305. 06. A first electric push rod 307 is fixedly installed on one side of the top of the first mounting base 306. The first electric push rod 307 is electrically connected to the PLC controller 2. A first push rod 308 is fixedly installed on the output shaft end of the first electric push rod 307. A positioning plate 309 is fixedly installed on the side of the first push rod 308 away from the first electric push rod 307. Rubber pads 310 are fixedly installed on both sides of the positioning plate 309 that are close to the first mounting base 306. The first electric push rod 307 is started to adjust the length of the first push rod 308, so that it pushes the positioning plate 309 and the rubber pads 310 to move. The drive motor 302 is started to rotate the adjusting threaded rod 303, so that the positioning sliding screw block 305 moves laterally on the adjusting threaded rod 303, thereby driving the first mounting base 306 to move.

[0025] A second mounting base 4 is fixedly installed on the side of the welding worktable 1 away from the sliding limit groove 301. The second mounting base 4 has the same structure and function as the first mounting base 306. A support plate 5 is fixedly installed on one side of the top of the welding worktable 1. A connecting plate 6 is fixedly installed on one side of the support plate 5. A second electric push rod 7 is fixedly installed on one side of the support plate 5. The second electric push rod 7 is electrically connected to the PLC controller 2. A second push rod 8 is fixedly installed on the output shaft end of the second electric push rod 7. A laser welding gun 9 is fixedly installed on the side of the second push rod 8 away from the second electric push rod 7. A support groove 10 is opened on the side of the connecting plate 6 near the laser welding gun 9. A support slide rod 11 is fixedly installed on the side of the laser welding gun 9 near the connecting plate 6. The support slide rod 11 is movably connected to the inside of the support slide groove 10. An infrared laser displacement sensor 12 is fixedly installed on one side of the support plate 5. The infrared laser displacement sensor 12 is electrically connected to the PLC controller 2. A load-bearing base plate 13 is fixedly installed at the bottom of the welding worktable 1. Several support feet 14 are evenly fixedly installed at the bottom of the load-bearing base plate 13. A limit reference block 15 is fixedly installed on the top of the welding worktable 1 near the sliding limit groove 301. The second electric push rod 7 is activated to adjust the length of the second push rod 8, so that it pushes the laser welding gun 9 to move.

[0026] Working Principle: When welding pipe fittings is required, the high-efficiency automated pipe fitting welding device is first stably placed in the desired position using the support foot 14. One section of pipe to be welded is placed on the second mounting base 4, with the end to be welded positioned flush with the limit reference block 15. The first electric push rod 307 is activated to adjust the length of the first push rod 308, causing it to move the positioning plate 309 and the rubber pad 310. The rubber pad 310 clamps and fixes the pipe fitting in place. Another section of pipe is placed on the first mounting base 306, and the first electric push rod 307 is activated again to clamp the pipe fitting. Then, the drive motor 302 is activated to rotate the adjusting threaded rod 303, causing the positioning sliding screw block 305 to move laterally on the adjusting threaded rod 303, moving the first mounting base 306 and thus moving the pipe fitting to the position of the other section. The movement position of the pipe fitting is detected by the infrared laser displacement sensor 12, which uses Keyence technology. In the LK-G series, when the weld joints of the two pipe sections are aligned, the laser welding gun 9 is activated to adjust the pipe. As needed, the second electric push rod 7 is activated to adjust the length of the second push rod 8, which pushes the laser welding gun 9 to move and perform welding operations on the longitudinal position of the pipe. The laser welding gun 9 uses the EN-FCX1500 welding head model.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A high-efficiency automated welding device for pipe fitting processing, comprising a welding worktable (1), characterized in that: A PLC controller (2) is fixedly installed on one side of the welding workbench (1), and an adjustment and positioning mechanism (3) is provided on one side of the top of the welding workbench (1). The adjustment and positioning mechanism (3) includes a sliding limit groove (301). The sliding limit groove (301) is provided on one side of the top of the welding worktable (1). A drive motor (302) is fixedly installed on one side of the welding worktable (1). The drive motor (302) is electrically connected to the PLC controller (2). An adjustment threaded rod (303) is fixedly installed on the output shaft end of the drive motor (302). The adjustment threaded rod (303) is located inside the sliding limit groove (301).

2. The high-efficiency automated welding device for pipe fitting processing according to claim 1, characterized in that: An installation connecting block (304) is fixedly installed on the inner wall of the sliding limiting groove (301) on the side away from the drive motor (302). The side of the adjusting threaded rod (303) away from the drive motor (302) is rotatably connected to the side of the installation connecting block (304). The outer end of the adjusting threaded rod (303) is threadedly connected to a positioning sliding screw block (305).

3. The high-efficiency automated welding device for pipe fitting processing according to claim 2, characterized in that: The top of the positioning sliding screw block (305) is fixedly mounted with a first mounting base (306). A first electric push rod (307) is fixedly mounted on one side of the top of the first mounting base (306). The first electric push rod (307) is electrically connected to the PLC controller (2). A first push rod (308) is fixedly mounted on the output shaft end of the first electric push rod (307). A positioning plate (309) is fixedly mounted on the side of the first push rod (308) away from the first electric push rod (307). Rubber pads (310) are fixedly mounted on both sides of the positioning plate (309) that are close to the first mounting base (306).

4. The high-efficiency automated welding device for pipe fitting processing according to claim 3, characterized in that: A second mounting base (4) is fixedly installed on the side of the top of the welding worktable (1) away from the sliding limit groove (301). The second mounting base (4) has the same structure and function as the first mounting base (306). A support plate (5) is fixedly installed on one side of the top of the welding worktable (1), and a connecting plate (6) is fixedly installed on one side of the support plate (5).

5. The high-efficiency automated welding device for pipe fitting processing according to claim 4, characterized in that: A second electric push rod (7) is fixedly installed on one side of the support plate (5). The second electric push rod (7) is electrically connected to the PLC controller (2). A second push rod (8) is fixedly installed on the output shaft end of the second electric push rod (7). A laser welding gun (9) is fixedly installed on the side of the second push rod (8) away from the second electric push rod (7). A support groove (10) is provided on the side of the connecting plate (6) near the laser welding gun (9). A support slide rod (11) is fixedly installed on the side of the laser welding gun (9) near the connecting plate (6). The support slide rod (11) is movably connected to the inside of the support groove (10).

6. The high-efficiency automated welding device for pipe fitting processing according to claim 5, characterized in that: An infrared laser displacement sensor (12) is fixedly installed on one side of the support plate (5). The infrared laser displacement sensor (12) is electrically connected to the PLC controller (2). A load-bearing base plate (13) is fixedly installed at the bottom of the welding workbench (1). Several support feet (14) are evenly fixedly installed at the bottom of the load-bearing base plate (13). A limit reference block (15) is fixedly installed on the top of the welding workbench (1) near the sliding limit groove (301).

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