Finished product supporting device for welding and blanking of steel tube tower

Abstract

The utility model relates to a finished product supporting device for welding and blanking of a steel tube tower, which comprises a plurality of supporting units, an interval is formed between every two adjacent supporting units, the supporting units are connected together through a connecting unit, and each supporting unit comprises a side supporting leg, a cross beam, a top plate and a bearing piece, the two ends of the cross beam are respectively provided with one side supporting leg, the two side supporting legs are symmetrically arranged along the cross beam, a top plate is arranged on the tops of the two side supporting legs, the top plate is parallel to the cross beam, and the bearing piece is arranged on the upper portion of the top plate. The device has the advantages that the side supporting legs are symmetrically mounted at two ends of the cross beam, the top plate and the bearing part are arranged at the top to form a stable supporting structure, weight of finished products is effectively dispersed, and placement stability is enhanced.

Description

Technical Field

[0001] This utility model relates to a finished product support device for welding and unloading steel pipe towers, and belongs to the field. Background Technology

[0002] In the welding process of steel pipe towers, the unloading stage is crucial, requiring the secure placement of heavy finished products to prevent deformation and damage. Traditional unloading support methods often employ simple brackets or fixed support structures. These traditional methods have several shortcomings: simple brackets have poor stability, easily causing the finished products to tilt, shift, or even be damaged during placement or transportation; fixed supports lack versatility, making it difficult to quickly adjust to finished steel pipe towers of different specifications and lengths, resulting in insufficient adaptability. Furthermore, traditional support devices are mostly welded connections, making disassembly and assembly cumbersome, hindering maintenance and component replacement, and increasing equipment management difficulty and costs.

[0003] First, the stability issues of simple supports severely impact the quality and safety of finished steel pipe towers. Due to their simple structure, lack of sufficient support points and a robust frame design, the supports are prone to tilting or even collapsing when placing heavy steel pipe towers, as the center of gravity is unstable. This can lead to severe deformation and damage to the finished product, and may also threaten the personal safety of operators.

[0004] Secondly, the cumbersome disassembly and assembly of traditional support devices causes significant inconvenience to equipment maintenance and management. The welding connection method necessitates substantial time and manpower for cutting and re-welding whenever maintenance, component replacement, or equipment upgrades are required. This not only increases maintenance costs but can also lead to excessive downtime, impacting production schedules. Furthermore, frequent welding operations can damage the structural integrity of the equipment, shortening its lifespan.

[0005] In summary, the existing technology lacks a material feeding support device that can meet the needs of modern steel pipe tower welding production. Utility Model Content

[0006] To overcome the shortcomings of existing technologies, this utility model provides a finished product support device for welding and unloading steel pipe towers. The technical solution of this utility model is as follows:

[0007] A finished product support device for welding and unloading steel pipe towers includes several support units. Adjacent support units are spaced apart and connected together by connecting units. Each support unit includes a side leg, a crossbeam, a top plate, and a load-bearing component. A side leg is installed at each end of the crossbeam, and the two side legs are symmetrically arranged along the crossbeam. A top plate is installed on the top of the two side legs, and the top plate is arranged parallel to the crossbeam. The load-bearing component is installed on the upper part of the top plate.

[0008] The support component includes a base plate, a bracket, and a panel. The base plate is detachably mounted on the top plate by bolts. A bracket integrally formed with the base plate is provided on the upper part of the base plate. The bracket is V-shaped. A panel is installed on the V-shaped inclined surface of the bracket, and a support space for the finished product is formed between the two panels.

[0009] A pad is installed at the bottom of each of the side legs.

[0010] The connecting unit includes an upper connecting rod and a lower connecting rod. Both ends of the upper connecting rod and the lower connecting rod are respectively provided with connecting end plates, which are connected to the side support legs by bolts.

[0011] The upper part of the side support forms a bent section.

[0012] The advantages of this utility model are:

[0013] I. Stable and reliable support performance

[0014] 1. Unique support unit design: Each support unit includes side legs, a crossbeam, a top plate, and a load-bearing component. Side legs are symmetrically installed at both ends of the crossbeam, and a top plate and load-bearing component are configured on top, forming a stable support structure that effectively distributes the weight of the finished product and enhances placement stability.

[0015] 2. Precise Support of V-Shaped Brackets and Panels: The V-shaped brackets of the load-bearing components, in conjunction with the panels, provide a support space that conforms to the shape of the finished steel pipe tower. This design not only prevents the finished product from rolling but also adapts to steel pipes of different diameters, improving the precision and versatility of the support.

[0016] 3. Foundation reinforcement with pads: Pads are installed at the bottom of the side support legs to increase the contact area, evenly transfer the pressure on the support unit to the ground, and enhance the stability of the entire device under uneven ground conditions.

[0017] II. Efficient and convenient assembly and disassembly

[0018] 1. Detachable Support Component: The base plate of the support component is connected to the top plate by bolts, facilitating quick assembly and disassembly. This design allows for easy replacement of the support component according to different production needs, or maintenance and replacement of damaged parts, improving equipment flexibility and economy.

[0019] 2. Bolted Connection Unit: The upper and lower connecting rods of the connection unit are connected to the side support legs via bolts, enabling rapid assembly and disassembly of the support unit. Compared to traditional welding or fixed connections, this significantly improves assembly efficiency and reduces transportation and storage costs. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the main structure of this utility model.

[0021] Figure 2 yes Figure 1 Top view.

[0022] Figure 3 yes Figure 1 A schematic diagram of the structure of the middle support unit. Detailed Implementation

[0023] The present invention will be further described below with reference to specific embodiments, and the advantages and features of the present invention will become clearer as a result of the description. However, these embodiments are merely exemplary and do not constitute any limitation on the scope of the present invention. Those skilled in the art should understand that modifications or substitutions can be made to the details and form of the technical solution of the present invention without departing from the spirit and scope of the present invention, but all such modifications and substitutions fall within the protection scope of the present invention.

[0024] See Figures 1 to 3 This utility model relates to a finished product support device for welding and unloading steel pipe towers, comprising several support units. Adjacent support units are spaced apart and connected together by connecting units. Each support unit includes a side leg 1, a crossbeam 2, a top plate 3, and a load-bearing component. A side leg 1 is installed at each end of the crossbeam 2. The upper part of the side leg 1 forms a bent section. Two side legs 1 are symmetrically arranged along the crossbeam. A top plate 3 is installed on the top of the two side legs 1, parallel to the crossbeam 2. The load-bearing component is installed on the upper part of the top plate 3. A pad is installed at the bottom of each side leg 1.

[0025] Each support unit includes side legs, a crossbeam, a top plate, and load-bearing components. Side legs are symmetrically installed at both ends of the crossbeam, and a top plate and load-bearing components are configured on top, forming a stable support structure that effectively distributes the weight of the finished product and enhances placement stability.

[0026] The V-shaped bracket of the load-bearing component, in conjunction with the panel, provides a support space that conforms to the shape of the finished steel pipe tower. This design not only prevents the finished product from rolling but also accommodates steel pipes of different diameters, improving the accuracy and versatility of the support.

[0027] Pads are installed at the bottom of the side support legs to increase the contact area, evenly transmit the pressure on the support unit to the ground, and enhance the stability of the entire device under uneven ground conditions.

[0028] The supporting component includes a base plate 4, a bracket 5, and a panel 6. The base plate 4 is detachably mounted on the top plate 3 by bolts. A bracket 5 integrally formed with the base plate is provided on the upper part of the base plate. The bracket 5 is V-shaped. A panel 6 is installed on the V-shaped inclined surface of the bracket, and a support space for the finished product is formed between the two panels 6.

[0029] The connecting unit includes an upper connecting rod 8 and a lower connecting rod 9. Both ends of the upper connecting rod 8 and the lower connecting rod 9 are respectively provided with connecting end plates, which are connected to the side support legs by bolts.

[0030] Both ends of the upper connecting rod 8 and the lower connecting rod 9 are equipped with connecting end plates, which are tightly connected to the side support legs by bolts. The use of connecting end plates increases the contact area of ​​the connection, disperses the stress at the connection, and improves the strength and stability of the connection. When supporting heavy objects, it can effectively prevent loosening and deformation of the connection, ensuring the stability of the entire support device.

[0031] Bolted connections possess a degree of elasticity, which can absorb and buffer vibrations and impacts generated during use to some extent. This allows the support device to maintain good stability and reliability under different stress conditions, extending the service life of the equipment.

[0032] The working principle of this utility model:

[0033] 1. Assembly of Support Units: Each support unit comprises side legs 1, crossbeams 2, top plates 3, and load-bearing components. Side legs 1 are symmetrically installed at both ends of the crossbeams 2, with bent sections at the top of the side legs 1 to enhance connection strength. Top plates 3, parallel to the crossbeams 2, are installed on the top of the two side legs 1, and load-bearing components are installed on the top plates 3 to provide direct support for the finished product.

[0034] 2. Installation and Adjustment of the Support Components: The support components include a base plate 4, a bracket 5, and a panel 6. The base plate 4 is detachably mounted on the top plate 3 using bolts. A V-shaped bracket 5, integrally formed with the base plate, is provided on the upper part of the base plate 4. Panels 6 are installed on the V-shaped inclined surfaces of the bracket 5, forming a support space for the finished product between the two panels 6. This design not only prevents the finished product from rolling but also accommodates steel pipes of different diameters, improving the accuracy and versatility of the support.

[0035] 3. Connection of the connecting unit: The connecting unit includes an upper connecting rod 8 and a lower connecting rod 9, each with a connecting end plate at both ends. These connecting end plates are connected to the side support leg 1 by bolts, firmly connecting multiple support units into a whole. The use of connecting end plates increases the contact area of ​​the connection, disperses the stress at the connection, and improves the strength and stability of the connection.

[0036] 4. Finished Product Placement and Support: The finished steel pipe tower is placed on the support device, and the weight of the finished product is evenly distributed to each support unit through the load-bearing components. The pad at the bottom of the side support leg 1 increases the contact area with the ground, evenly transferring the pressure on the support unit to the ground, and enhancing the stability of the entire device under uneven ground conditions.

[0037] This utility model's finished product support device, through its unique support and connection unit design, achieves stable support and convenient unloading of finished steel pipe towers. The bolted connections between components not only improve assembly and disassembly efficiency but also enhance the overall stability and adaptability of the device. The detachable design of the load-bearing components and the combination of the V-shaped bracket and panel allow the device to adapt to finished steel pipe towers of different specifications and models, meeting the diverse and efficient production needs of modern manufacturing.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A finished product support device for welding and unloading steel pipe towers, characterized in that, It includes several support units, with a gap between adjacent support units and connected together by a connecting unit. Each support unit includes a side leg, a crossbeam, a top plate, and a load-bearing component. A side leg is installed at each end of the crossbeam, and the two side legs are symmetrically arranged along the crossbeam. A top plate is installed on the top of the two side legs, and the top plate is arranged parallel to the crossbeam. The load-bearing component is installed on the upper part of the top plate.

2. The finished product support device for welding and unloading steel pipe towers according to claim 1, characterized in that, The support component includes a base plate, a bracket, and a panel. The base plate is detachably mounted on the top plate by bolts. A bracket integrally formed with the base plate is provided on the upper part of the base plate. The bracket is V-shaped. A panel is installed on the V-shaped inclined surface of the bracket, and a support space for the finished product is formed between the two panels.

3. The finished product support device for welding and unloading steel pipe towers according to claim 1 or 2, characterized in that, A pad is installed at the bottom of each of the side legs.

4. The finished product support device for welding and unloading steel pipe towers according to claim 3, characterized in that, The connecting unit includes an upper connecting rod and a lower connecting rod. Both ends of the upper connecting rod and the lower connecting rod are respectively provided with connecting end plates, which are connected to the side support legs by bolts.

5. The finished product support device for welding and unloading steel pipe towers according to claim 4, characterized in that, The upper part of the side support forms a bent section.

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