Adjustable roller surface grinding frame

By designing an adjustable roller surface grinding frame, the problems of uneven roller surface grinding and high operational difficulty were solved, achieving stable clamping and efficient grinding.

CN224115756UActive Publication Date: 2026-04-14KUNSHAN XINHEYU ROLLER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN XINHEYU ROLLER CO LTD
Filing Date
2025-05-15
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In mechanical and construction engineering, it is difficult to ensure uniformity and operation when grinding the surface of rollers, which affects grinding efficiency.

Method used

An adjustable roller surface grinding frame was designed, comprising a clamping mechanism and a grinding mechanism. The clamping mechanism fixes the roller body through an adjustable clamping mechanism, and the grinding mechanism adjusts the distance between the grinding wheel and the roller body through a screw drive to ensure grinding uniformity and efficiency.

Benefits of technology

It achieves stable clamping of rollers of different lengths, reduces the difficulty of operation, improves grinding efficiency, avoids scratching of the lead screw, and ensures the grinding effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224115756U_ABST
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Abstract

The utility model relates to the technical field of polishing equipment, and discloses an adjustable roller surface polishing frame which comprises a base and a to-be-polished roller arranged above the base, and a clamping mechanism and a polishing mechanism are arranged on the base. The clamping mechanism comprises a fixed plate, a threaded seat and a movable plate, the fixed plate and the threaded seat are fixedly mounted on the top face of the base, the movable plate is connected with the base in a sliding mode, and the fixed plate and the movable plate are both rotationally connected with disc-shaped positioning shafts. According to the adjustable roller body surface grinding frame, the position of the movable plate on the base and in the clamping mechanism can be adjusted by arranging the clamping mechanism, so that the clamping and fixing requirements of to-be-ground roller bodies of different length specifications are met, and after the position of the to-be-ground roller bodies is limited through the clamping mechanism, the to-be-ground roller bodies are clamped and fixed; a user can conveniently use the grinding mechanism to grind the surface of the to-be-ground roller body, manual operation of workers is not needed in the whole grinding process, the operation difficulty of the whole device is reduced, and the grinding efficiency of the whole device can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, specifically to an adjustable roller surface grinding frame. Background Technology

[0002] In mechanical and construction engineering, rollers are used for equipment installation or engineering construction. In order to ensure the smoothness of the roller surface, the roller surface is always polished.

[0003] However, since the outer surface of the roller is cylindrical, it is difficult to guarantee the grinding effect when workers directly hold the grinding machine to grind the surface. Uneven grinding of the outer arc surface of the roller is likely to occur, and the actual operation is also difficult, affecting the grinding efficiency. To solve the above problems, we propose an adjustable roller surface grinding frame. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an adjustable roller surface grinding frame, which solves the problems mentioned in the background.

[0005] This utility model provides the following technical solution: an adjustable roller surface grinding frame, comprising: a base, and a roller to be ground disposed above the base. The base is respectively provided with a clamping mechanism and a grinding mechanism. The clamping mechanism includes a fixed plate and a threaded seat fixedly mounted on the top surface of the base, and a movable plate slidably connected to the base. Both the fixed plate and the movable plate are rotatably connected to a disc-shaped positioning shaft. The disc-shaped positioning shaft can be inserted into the roller to be ground. A first screw is threadedly connected to the threaded seat, and the end of the first screw can contact the movable plate. A rotary motor is also fixedly mounted on the outer side of the fixed plate, and the output shaft of the rotary motor can be fixedly connected to the disc-shaped positioning shaft on the fixed plate. The grinding mechanism includes a U-shaped frame slidably connected to the base and a protrusion fixedly installed on the top surface of the base. A guide rod and a first protective cover are fixedly installed on the inner side of the U-shaped frame, and a drive motor is fixedly installed on the outer side of the U-shaped frame. A slide block is slidably connected to both the guide rod and the first protective cover. A connecting seat is fixedly installed on the lower surface of the slide block, and a grinding motor is fixedly installed on the connecting seat. A grinding wheel is fixedly installed at the end of the output shaft of the grinding motor. A main lead screw is also rotatably connected to the U-shaped frame, and the main lead screw is fixedly connected to the output shaft of the drive motor. A main embedded nut is fixedly installed on the side wall of the inner cavity of the slide block, and the main embedded nut can be threadedly connected to the main lead screw.

[0006] Preferably, a second protective cover is fixedly installed on the inner side of the boss, and a U-shaped rod is fixedly installed on the outer side of the boss. A turntable and a secondary lead screw are also rotatably connected to the boss. The turntable is fixedly connected to the secondary lead screw. A secondary embedded nut is fixedly installed on the side wall of the inner cavity of the U-shaped frame. The secondary embedded nut is threadedly connected to the secondary lead screw.

[0007] Preferably, a clamping plate is slidably disposed on the U-shaped rod, and a second screw is threadedly connected to the U-shaped rod. The end of the second screw can contact the clamping plate, and a rubber anti-slip pad is disposed on the side of the clamping plate adjacent to the turntable.

[0008] Preferably, the main lead screw is located in the cavity inside the first protective cover, and a gap is provided between the main lead screw and the first protective cover for the main embedded nut to pass through. Similarly, the auxiliary lead screw is located in the cavity inside the second protective cover, and a gap is also provided between the auxiliary lead screw and the second protective cover for the auxiliary embedded nut to pass through.

[0009] Preferably, the first protective cover has a first notch at the part away from the roller body to be ground, and the second protective cover also has a second notch at the part away from the roller body to be ground.

[0010] Preferably, the turntable is located in the cavity inside the U-shaped rod, and the surface of the turntable is provided with anti-slip grooves for anti-slip purposes.

[0011] Preferably, an expansion plate is provided at the end of the second screw adjacent to the U-shaped rod and at the end of the first screw adjacent to the moving plate.

[0012] Preferably, the end face of the roller to be ground has a keyway for insertion into the disc-shaped positioning shaft.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This adjustable roller surface grinding frame, by setting a clamping mechanism, allows the position of the moving plate in the clamping mechanism on the base to be adjusted to meet the clamping and fixing requirements of rollers of different lengths and specifications. After the position of the roller to be ground is restricted by the clamping mechanism, it is convenient for the user to use the grinding mechanism to grind the surface of the roller. The entire grinding process no longer requires manual operation by the worker, reducing the operation difficulty of the overall device and improving the grinding efficiency of the overall device.

[0015] 2. The adjustable roller surface grinding frame has a grinding mechanism with a secondary lead screw and an embedded nut that enable lead screw transmission. This allows for real-time adjustment of the distance between the grinding wheel and the roller to be ground, adapting to the actual grinding scenario and meeting practical needs. At the same time, both the main lead screw and the secondary lead screw are enclosed by the first and second protective covers, preventing grinding debris from scratching the surface of the main lead screw or the secondary lead screw, maintaining its smoothness, and thus ensuring its transmission effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an exploded view of the moving plate structure of this utility model;

[0018] Figure 3 This is an exploded view of the main lead screw structure of this utility model;

[0019] Figure 4 This is an exploded view of the auxiliary lead screw structure of this utility model;

[0020] Figure 5 This is a cross-sectional schematic diagram of part of the structure of this utility model.

[0021] In the diagram: 1. Base; 2. Roller to be ground; 3. Clamping mechanism; 31. Rotary motor; 32. Fixed plate; 33. Moving plate; 34. Disc-shaped positioning shaft; 35. First screw; 36. Threaded seat; 4. Grinding mechanism; 41. Drive motor; 42. U-shaped frame; 43. Guide rod; 44. First protective cover; 45. convex seat; 46. Turntable; 47. Second protective cover; 48. Grinding wheel; 49. Grinding motor; 410. Connecting seat; 411. Slide seat; 412. Main screw; 413. Main embedded nut; 414. Secondary screw; 415. Secondary embedded nut; 416. U-shaped rod; 417. Clamping plate; 418. Secondary screw. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5An adjustable roller surface grinding frame includes: a base 1 and a roller 2 to be ground, disposed above the base 1. A clamping mechanism 3 and a grinding mechanism 4 are respectively disposed on the base 1. The clamping mechanism 3 includes a fixed plate 32 and a threaded seat 36 fixedly mounted on the top surface of the base 1, and a movable plate 33 slidably connected to the base 1. Both the fixed plate 32 and the movable plate 33 are rotatably connected to a disc-shaped positioning shaft 34, which can be inserted into the roller 2 to be ground. A first screw 35 is threadedly connected to the threaded seat 36, and the end of the first screw 35 can contact the movable plate 33. A rotary motor is also fixedly mounted on the outer side of the fixed plate 32. 31, and the output shaft of the rotary motor 31 can be fixedly connected to the disc-shaped positioning shaft 34 on the fixed plate 32; the ends of the second screw 418 adjacent to the U-shaped rod 416 and the ends of the first screw 35 adjacent to the moving plate 33 are provided with expansion plates, which can increase the contact area, prevent excessive pressure due to small contact area, and avoid damage to the contact structure. The end face of the roller body 2 to be ground is provided with a keyway for insertion into the disc-shaped positioning shaft 34, so that the roller body 2 to be ground can be spliced ​​with the disc-shaped positioning shaft 34, thereby using the disc-shaped positioning shaft 34 to drive the roller body 2 to be ground to rotate, thereby improving the grinding efficiency.

[0024] The grinding mechanism 4 includes a U-shaped frame 42 slidably connected to the base 1 and a protrusion 45 fixedly installed on the top surface of the base 1. A guide rod 43 and a first protective cover 44 are fixedly installed on the inner side of the U-shaped frame 42, and a drive motor 41 is fixedly installed on the outer side of the U-shaped frame 42. A slide block 411 is slidably connected to both the guide rod 43 and the first protective cover 44. A connecting seat 410 is fixedly installed on the lower surface of the slide block 411, and a grinding motor 49 is fixedly installed on the connecting seat 410. A grinding wheel 48 is fixedly installed at the end of the output shaft of the grinding motor 49. The U-shaped frame 42 also... A main lead screw 412 is rotatably connected to the slide block 411, and the main lead screw 412 is fixedly connected to the output shaft of the drive motor 41. A main embedded nut 413 is fixedly installed on the side wall of the inner cavity of the slide block 411, and the main embedded nut 413 can be threadedly connected to the main lead screw 412. A second protective cover 47 is fixedly installed on the inner side of the boss 45, and a U-shaped rod 416 is fixedly installed on the outer side of the boss 45. A turntable 46 and a secondary lead screw 414 are also rotatably connected to the boss 45. The turntable 46 is fixedly connected to the secondary lead screw 414. A secondary embedded nut 413 is fixedly installed on the side wall of the inner cavity of the U-shaped frame 42. 15. The secondary embedded nut 415 is threadedly connected to the secondary lead screw 414. A clamping plate 417 is slidably mounted on the U-shaped rod 416. A second screw 418 is also threadedly connected to the U-shaped rod 416. The end of the second screw 418 can contact the clamping plate 417. A rubber anti-slip pad is provided on the side of the clamping plate 417 adjacent to the turntable 46. The main lead screw 412 is located in the cavity inside the first protective cover 44, and a gap is provided between the main lead screw 412 and the first protective cover 44 for the main embedded nut 413 to pass through. The secondary lead screw 414 is also located inside the second protective cover 47. In the cavity, and between the auxiliary lead screw 414 and the second guard 47, a gap is also provided for the auxiliary embedded nut 415 to pass through. The first guard 44 has a first notch at the part away from the roller body 2 to be ground, and the second guard 47 also has a second notch at the part away from the roller body 2 to be ground. Both the first and second notches are far away from the roller body 2 to be ground, which can prevent the debris generated during grinding from entering to the greatest extent. The turntable 46 is located in the cavity inside the U-shaped rod 416, and the surface of the turntable 46 has anti-slip grooves for anti-slip purposes, which facilitates the actual operation of the user.

[0025] Working principle: A disc-shaped positioning shaft 34 is rotatably mounted on the movable plate 33 of the fixed plate 32. A rotary motor 31, whose output shaft is fixedly connected to the disc-shaped positioning shaft 34, is also fixed to the side of the fixed plate 32, which is fixed to the base 1. When clamping the roller body 2 to be ground, the roller body 2 is first sleeved onto the disc-shaped positioning shaft 34. Then, the first screw 35, which is threadedly connected to the threaded seat 36, is rotated to limit the sliding range of the movable plate 33, thereby tightening the first screw 35. The fixed plate 32 and the moving plate 33 cooperate to clamp and fix the roller body 2 to be ground; then the turntable 46 drives the auxiliary lead screw 414 to rotate on the boss 45. The auxiliary embedded nut 415 fixed to the inner wall of the U-shaped frame 42 is threadedly connected to the auxiliary lead screw 414. The U-shaped frame 42 is also slidably connected to the second protective cover 47 fixed on the boss 45. Therefore, when the auxiliary lead screw 414 rotates, it can drive the entire U-shaped frame 42 to slide on the base 1 until the grinding wheel 48 and the roller body 2 to be ground are in contact. Contact is made, and then the second screw 418 is tightened, causing the clamping plate 417 to slide on the U-shaped rod 416, thereby clamping the turntable 46, restricting the rotation of the turntable 46, and locking the position of the auxiliary lead screw 414 and even the U-shaped frame 42; then the drive motor 41 and the grinding motor 49 are started, and the main lead screw 412, which is fixedly connected to the output shaft of the drive motor 41, rotates synchronously, and the slide 411 has a main embedded nut 413 that is threadedly connected to the main lead screw 412. The slide 411 is also fixed to the U-shaped frame 416. The guide rod 43 on the frame 42 is slidably connected to the first protective cover 44. When the main screw 412 rotates, it can drive the slide 411, the connecting seat 410 on the slide 411, the grinding motor 49 on the connecting seat 410, and the grinding wheel 48 on the output shaft of the grinding motor 49 to slide. Thus, the grinding wheel 48 can slide back and forth while rotating. In conjunction with starting the rotary motor 31, the fixed plate 32 drives the roller body 2 to be ground to rotate, thereby achieving the purpose of quickly grinding the outer surface of the roller body 2.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable roller surface grinding frame, characterized in that, include: The base (1) and the grinding roller (2) disposed above the base (1) are respectively provided with a clamping mechanism (3) and a grinding mechanism (4). The clamping mechanism (3) includes a fixed plate (32) and a threaded seat (36) fixedly installed on the top surface of the base (1), and a movable plate (33) slidably connected to the base (1). The fixed plate (32) and the movable plate (33) are rotatably connected to a disc-shaped positioning shaft (34). The disc-shaped positioning shaft (34) can be inserted into the roller body (2) to be polished. A first screw (35) is threadedly connected to the threaded seat (36). The end of the first screw (35) can contact the movable plate (33). A rotary motor (31) is also fixedly installed on the outside of the fixed plate (32), and the output shaft of the rotary motor (31) can be fixedly connected to the disc-shaped positioning shaft (34) on the fixed plate (32). The polishing mechanism (4) includes a U-shaped frame (42) slidably connected to the base (1) and a protrusion (45) fixedly installed on the top surface of the base (1). A guide rod (43) and a first protective cover (44) are fixedly installed on the inner side of the U-shaped frame (42), and a drive motor (41) is fixedly installed on the outer side of the U-shaped frame (42). A slide block (411) is slidably connected to both the guide rod (43) and the first protective cover (44). A connecting seat (41) is fixedly installed on the lower surface of the slide block (411). 0), a grinding motor (49) is fixedly installed on the connecting seat (410), a grinding wheel (48) is fixedly installed at the end of the output shaft of the grinding motor (49), a main screw (412) is rotatably connected on the U-shaped frame (42), and the main screw (412) is fixedly connected to the output shaft of the drive motor (41), and a main embedded nut (413) is fixedly installed on the side wall of the inner cavity of the slide (411), and the main embedded nut (413) can be threadedly connected to the main screw (412).

2. The adjustable roller surface grinding frame according to claim 1, characterized in that, A second protective cover (47) is fixedly installed on the inner side of the protrusion (45), and a U-shaped rod (416) is fixedly installed on the outer side of the protrusion (45). A turntable (46) and a secondary lead screw (414) are also rotatably connected on the protrusion (45). The turntable (46) is fixedly connected to the secondary lead screw (414). A secondary embedded nut (415) is fixedly installed on the side wall of the inner cavity of the U-shaped frame (42). The secondary embedded nut (415) is threadedly connected to the secondary lead screw (414).

3. The adjustable roller surface grinding frame according to claim 2, characterized in that, A clamping plate (417) is slidably disposed on the U-shaped rod (416), and a second screw (418) is threadedly connected to the U-shaped rod (416). The end of the second screw (418) can contact the clamping plate (417), and a rubber anti-slip pad is disposed on the side of the clamping plate (417) adjacent to the turntable (46).

4. An adjustable roller surface grinding frame according to claim 2, characterized in that, The main lead screw (412) is located in the cavity inside the first protective cover (44), and a gap is provided between the main lead screw (412) and the first protective cover (44) for the main embedded nut (413) to pass through. The auxiliary lead screw (414) is also located in the cavity inside the second protective cover (47), and a gap is also provided between the auxiliary lead screw (414) and the second protective cover (47) for the auxiliary embedded nut (415) to pass through.

5. An adjustable roller surface grinding frame according to claim 2, characterized in that, The first protective cover (44) has a first notch at the part away from the roller body (2) to be polished, and the second protective cover (47) also has a second notch at the part away from the roller body (2) to be polished.

6. An adjustable roller surface grinding frame according to claim 3, characterized in that, The turntable (46) is located in the cavity inside the U-shaped rod (416), and the surface of the turntable (46) is provided with anti-slip grooves for anti-slip purposes.

7. An adjustable roller surface grinding frame according to claim 3, characterized in that, An expansion plate is provided at the end of the second screw (418) adjacent to the U-shaped rod (416) and at the end of the first screw (35) adjacent to the moving plate (33).

8. An adjustable roller surface grinding frame according to claim 1, characterized in that, The end face of the roller body (2) to be ground is provided with a keyway for insertion into the disc-shaped positioning shaft (34).