Scrap collecting equipment suitable for screw production and machining

Abstract

The utility model relates to the field of screw production and processing, discloses a scrap collecting device suitable for screw production and processing, and aims to solve the problem of metal scrap treatment. The equipment is mainly composed of a collecting mechanism and a filtering mechanism. The hydraulic telescopic cylinder drives the push plate to slide in the extrusion groove, an inclined plate at the top of the push plate guides sweeps to enter, and the push plate extrudes the sweeps into blocks after being full of materials, so that follow-up machining is facilitated. A liquid groove of the filtering mechanism is located at the bottom of an extrusion groove, a filtering plate is fixed through a stop block and a limiting sleeve, efficient separation of waste chips and liquid is achieved, the separated liquid can be recycled, the waste chips are treated in a centralized mode, and the resource utilization rate is increased. Meanwhile, through ingenious cooperation of a spring, a sliding piece and a poke rod, the extrusion groove and the liquid groove can be conveniently and rapidly disassembled and assembled, the filter plate can be conveniently cleaned, the liquid separation effect is guaranteed, the secondary machining cost is reduced, and important value is achieved for pushing green development of the screw production and machining industry.

Description

Technical Field

[0001] This utility model relates to the field of screw manufacturing and processing technology, specifically to a waste chip collection device suitable for screw manufacturing and processing. Background Technology

[0002] Screw manufacturing is a delicate and crucial process. Material selection is based on the intended use case; for example, alloy steel is commonly used in high-load operating equipment. The process begins with rough machining, where turning initially shapes the screw's form and determines its approximate dimensions. Next, the finish machining stage utilizes grinding to precisely control parameters such as the screw's outer diameter and pitch, ensuring high precision.

[0003] Currently, the screw machining process generates a large amount of metal scrap. On the one hand, if the metal scrap is not collected in a timely manner, it will scatter throughout the machining workshop, affecting not only the cleanliness and aesthetics of the workshop but also easily mixing into the machining equipment, accelerating equipment wear, reducing equipment lifespan, and increasing equipment maintenance costs. On the other hand, indiscriminately discarding metal scrap results in a significant waste of resources, as this scrap is mostly made of high-value metal materials, such as alloy steel and stainless steel. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide a waste chip collection device suitable for screw manufacturing and processing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste chip collection device suitable for screw production and processing, comprising a collection mechanism, wherein a filter mechanism is installed at the bottom of the collection mechanism;

[0006] The collecting mechanism includes a hydraulic telescopic cylinder. A push plate is fixedly connected to the right side of the hydraulic telescopic cylinder. An inclined plate is fixedly connected to the top of the push plate. A squeezing groove is slidably connected to the outside of the push plate. Installation ports are opened on the front and rear sides of the squeezing groove. Fixed blocks are fixedly connected to both sides of the installation ports of the squeezing groove. A toggle rod is hinged to the middle of the inner side of the fixed block. A baffle is fixedly connected to the toggle rod near the bottom. A spring is sleeved on the top of the baffle on the toggle rod. A sliding plate is slidably connected to the top of the spring on the toggle rod.

[0007] Preferably, the front and rear sides of the extrusion groove are integrally formed with mounting strips, and the mounting opening is opened on the mounting strips.

[0008] Preferably, the bottom of the baffle is integrally formed with a toggle ring, and the right side of the push plate and the right side of the extrusion groove are integrally formed with reinforcing ribs on the inside and outside.

[0009] Preferably, the filtration mechanism includes a liquid tank, which is inserted into the bottom of the extrusion tank. A stop block is fixedly connected near the center of the liquid tank. A limiting sleeve is fixedly connected in the middle of the stop block. A filter plate is inserted into the top of the limiting sleeve. Through holes are opened on the front and rear sides of the liquid tank.

[0010] Preferably, an installation sleeve is fixedly connected to the top left side of the liquid tank, and a hydraulic telescopic cylinder is fixedly connected inside the installation sleeve.

[0011] Preferably, the filter plate has four corner holes, the limiting sleeve is inserted into the holes, and the limiting sleeve has a pin inserted into it to fix the filter plate.

[0012] Preferably, the filter plate has a retaining strip integrally formed on the top of both the front and rear sides, and the retaining strip has a corresponding mounting opening with a retaining slot. The sliding piece is installed at the bottom of the retaining strip, and the actuating rod is installed in the retaining slot.

[0013] Compared with the prior art, this utility model provides a waste chip collection device suitable for screw manufacturing, which has the following advantages:

[0014] 1. This waste chip collection device, applicable to screw manufacturing, effectively solves the problem of scattered metal waste chips through its collection mechanism, protecting the workshop environment and equipment. The hydraulic telescopic cylinder of the collection mechanism pushes a push plate to slide within the extrusion groove, and an inclined plate at the top of the push plate guides the waste chips into the extrusion groove. When the extrusion groove is full of chips, the hydraulic telescopic cylinder pushes the push plate to push the chips to the right, thus processing the chips into blocks for easier transport and secondary processing. This effectively solves the problem of scattered chips affecting the aesthetics of the workshop and facilitates secondary processing, preventing material waste. The reinforcing ribs of the push plate and extrusion groove ensure good structural strength of the collection device during the extrusion process.

[0015] 2. This waste material collection equipment, applicable to screw manufacturing, effectively separates waste materials from liquid through a filtration mechanism, facilitating subsequent resource recycling. The liquid tank of the filtration mechanism is inserted into the bottom of the extrusion tank. When waste materials containing liquids such as cutting fluid enter the extrusion tank, the liquid flows into the liquid tank through the bottom of the extrusion tank. Blocks and limiting sleeves within the liquid tank secure the filter plate. The four corner holes of the filter plate engage with the limiting sleeves and are secured with clips, ensuring a stable installation. The locking strips on the top front and rear sides of the filter plate cooperate with the sliding plates and actuating rods at the extrusion tank's mounting opening, further enhancing the filter plate's stability. After filtration, the liquid flows out through the through-holes on both sides of the liquid tank, while the waste materials are retained on the filter plate. This process achieves the separation of waste materials and liquid; the separated liquid can be recycled and reused, and the waste materials can be centrally recycled, improving resource utilization, reducing waste, and meeting the requirements of environmental protection and sustainable development.

[0016] Furthermore, the extrusion groove and liquid tank, which work together through the spring, sliding plate, and actuating rod, can be quickly installed and disassembled. In any case, the spring force of the sliding plate spring can be prevented from acting on the locking strip of the liquid tank, thereby enabling the extrusion groove to be disengaged and the filter plate in the liquid tank to be cleaned, ensuring effective separation of the liquid. This ensures that the fragments compressed into blocks can be directly processed in the later stage without the need for additional processing at an extra cost. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the overall structure of this utility model;

[0020] Figure 3 A schematic diagram of one side of the collection mechanism;

[0021] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle;

[0022] Figure 5 This is a schematic diagram showing the separation of the filtration mechanism.

[0023] In the diagram: 1. Collection mechanism; 11. Hydraulic telescopic cylinder; 12. Inclined plate; 13. Push plate; 131. Extrusion groove; 14. Mounting port; 15. Fixing block; 16. Actuating rod; 17. Spring; 18. Baffle plate; 19. Sliding plate; 2. Filtering mechanism; 21. Clip; 22. Filter plate; 23. Clip hole; 24. Mounting sleeve; 25. Baffle block; 26. Limiting sleeve; 27. Liquid tank; 28. Through hole; 29. ​​Clip strip; 291. Clip opening. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] This utility model provides the following technical solution:

[0027] Example 1

[0028] Please see Figure 1-4 A waste chip collection device suitable for screw production and processing includes a collection mechanism 1, and a filter mechanism 2 is installed at the bottom of the collection mechanism 1;

[0029] The collecting mechanism 1 includes a hydraulic telescopic cylinder 11. A push plate 13 is fixedly connected to the right side of the hydraulic telescopic cylinder 11. An inclined plate 12 is fixedly connected to the top of the push plate 13. An extrusion groove 131 is slidably connected to the outside of the push plate 13. Installation ports 14 are opened on the front and rear sides of the extrusion groove 131. Fixing blocks 15 are fixedly connected to both sides of the installation ports 14 of the extrusion groove 131. A toggle rod 16 is hinged to the middle of the inner side of the fixing block 15. A baffle 18 is fixedly connected to the toggle rod 16 near the bottom. A spring 17 is sleeved on the top of the baffle 18. A sliding piece 19 is slidably connected to the top of the spring 17 of the toggle rod 16.

[0030] The collection mechanism 1 effectively solves the problem of scattered metal scrap, protecting the workshop environment and equipment. The hydraulic telescopic cylinder 11 of the collection mechanism 1 pushes the push plate 13 to slide within the extrusion groove 131. The inclined plate 12 at the top of the push plate 13 guides the scrap into the extrusion groove 131. When the extrusion groove 131 is full of scrap, the hydraulic telescopic cylinder 11 pushes the push plate 13 to the right, thus processing the scrap into blocks for easier transport and secondary processing. This effectively solves the problem of scrap scattering in the workshop affecting aesthetics and facilitates secondary processing, preventing material waste. The reinforcing ribs of the push plate 13 and the extrusion groove 131 ensure good structural strength of the sorting device during the extrusion process.

[0031] The front and rear sides of the extrusion groove 131 are integrally formed with mounting strips, and the mounting opening 14 is opened on the mounting strips.

[0032] The bottom of the baffle 18 is integrally formed with a toggle ring, and the right side of the push plate 13 and the right side of the extrusion groove 131 are integrally formed with reinforcing ribs on the inside and outside.

[0033] Example 2

[0034] Please see Figure 1-5 Furthermore, based on Embodiment 1, the filtration mechanism 2 further includes a liquid tank 27, which is inserted into the bottom of the extrusion tank 131. A stop block 25 is fixedly connected near the middle of the liquid tank 27. A limiting sleeve 26 is fixedly connected in the middle of the stop block 25. A filter plate 22 is inserted into the top of the stop block 25 via the limiting sleeve 26. Through holes 28 are provided on the front and rear sides of the liquid tank 27.

[0035] The design of the filter mechanism 2 effectively separates waste materials from liquid, facilitating subsequent resource recycling. The liquid tank 27 of the filter mechanism 2 is inserted into the bottom of the extrusion tank 131. When waste materials containing liquids such as cutting fluid enter the extrusion tank 131, the liquid flows into the liquid tank 27 through the bottom of the extrusion tank 131. The baffle 25 and limiting sleeve 26 within the liquid tank 27 fix the filter plate 22. The locking holes 23 at the four corners of the filter plate 22 engage with the limiting sleeve 26 and are secured with clips 21, ensuring a stable installation of the filter plate 22. The locking strips 29 on the top front and rear sides of the filter plate 22 engage with the sliding piece 19 and the actuating rod 16 at the installation opening 14 of the extrusion tank 131, further enhancing the stability of the filter plate 22. After being filtered by the filter plate 22, the liquid flows out through the through holes 28 on both sides of the liquid tank 27, while the waste materials are retained on the filter plate 22. This process separates waste from liquid, allowing the separated liquid to be recycled and reused, while the waste can be centrally recycled and processed, improving resource utilization, reducing resource waste, and meeting the requirements of environmental protection and sustainable development.

[0036] Furthermore, the compression groove 131 and liquid tank 27, which are connected by spring 17, sliding plate 19 and actuating rod 16, can be quickly installed and disassembled. In any case, the spring force of sliding plate 19 and spring 17 is not applied to the retaining strip 29 of liquid tank 27 by actuating rod 16, so that compression groove 131 can be disengaged, and the filter plate 22 in liquid tank 27 can be cleaned to ensure effective separation of liquid. This ensures that the fragments compressed into blocks can be directly processed in the later stage without additional processing costs.

[0037] A mounting sleeve 24 is fixedly connected to the top left side of the liquid tank 27, and a hydraulic telescopic cylinder 11 is fixedly connected inside the mounting sleeve 24.

[0038] The filter plate 22 has four corner holes 23, and the limiting sleeve 26 is inserted into the hole 23. The limiting sleeve 26 has a pin 21 inserted into it to fix the filter plate 22.

[0039] The filter plate 22 has a retaining strip 29 integrally formed on the top of the front and rear sides. The retaining strip 29 has a retaining slot 291 corresponding to the mounting port 14. The sliding plate 19 is installed at the bottom of the retaining strip 29, and the toggle rod 16 is installed in the retaining slot 291.

[0040] In actual operation, when this device is in use, the hydraulic telescopic cylinder 11 of the collecting mechanism 1 pushes the push plate 13 to slide within the extrusion groove 131. The inclined plate 12 at the top of the push plate 13 guides the waste into the extrusion groove 131. When the extrusion groove 131 is full of waste, the hydraulic telescopic cylinder 11 pushes the push plate 13 to push the waste in the extrusion groove 131 to the right, thereby processing the waste into blocks to facilitate subsequent transportation and secondary processing. This effectively solves the problem of waste scattering in the workshop and affecting aesthetics, while also facilitating secondary processing and preventing waste. The reinforcing ribs of the push plate 13 and the extrusion groove 131 ensure that the sorting device has good structural strength during the extrusion process.

[0041] The liquid tank 27 of the filter mechanism 2 is inserted into the bottom of the extrusion tank 131. When waste chips containing liquids such as cutting fluid enter the extrusion tank 131, the liquid flows into the liquid tank 27 through the bottom of the extrusion tank 131. The baffle 25 and the limiting sleeve 26 inside the liquid tank 27 fix the filter plate 22. The locking holes 23 at the four corners of the filter plate 22 cooperate with the limiting sleeve 26 and are fixed with the locking pins 21 to ensure that the filter plate 22 is installed firmly. The locking strips 29 on the top of the front and rear sides of the filter plate 22 cooperate with the sliding piece 19 and the actuating rod 16 at the installation port 14 of the extrusion tank 131 to further enhance the stability of the filter plate 22. After the liquid is filtered by the filter plate 22, it flows out through the through holes 28 on the front and rear sides of the liquid tank 27, while the waste chips are trapped on the filter plate 22. This process achieves the separation of waste chips and liquid. The separated liquid can be recycled and reused, and the waste chips can also be centrally recycled and processed, improving the utilization rate of resources, reducing resource waste, and meeting the requirements of environmental protection and sustainable development.

[0042] Furthermore, the compression groove 131 and liquid tank 27, which are connected by spring 17, sliding plate 19 and actuating rod 16, can be quickly installed and disassembled. In any case, the spring force of sliding plate 19 and spring 17 is not applied to the retaining strip 29 of liquid tank 27 by actuating rod 16, so that compression groove 131 can be disengaged, and the filter plate 22 in liquid tank 27 can be cleaned to ensure effective separation of liquid. This ensures that the fragments compressed into blocks can be directly processed in the later stage without additional processing costs.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A waste chip collection device suitable for screw manufacturing, comprising a collection mechanism (1), characterized in that: The bottom of the collection mechanism (1) is equipped with a filter mechanism (2); The collecting mechanism (1) includes a hydraulic telescopic cylinder (11). A push plate (13) is fixedly connected to the right side of the hydraulic telescopic cylinder (11). An inclined plate (12) is fixedly connected to the top of the push plate (13). A squeezing groove (131) is slidably connected to the outside of the push plate (13). An installation port (14) is opened on the front and rear sides of the squeezing groove (131). A fixing block (15) is fixedly connected to both sides of the installation port (14) of the squeezing groove (131). A lever (16) is hinged to the middle of the inner side of the fixing block (15). A baffle (18) is fixedly connected to the lever (16) near the bottom. A spring (17) is sleeved on the top of the baffle (18) of the lever (16). A sliding piece (19) is slidably connected to the top of the spring (17) of the lever (16).

2. The waste chip collection device suitable for screw manufacturing and processing according to claim 1, characterized in that: The extrusion groove (131) has an integrally formed mounting strip on both the front and rear sides, and the mounting opening (14) is opened on the mounting strip.

3. The waste chip collection device suitable for screw manufacturing and processing according to claim 1, characterized in that: The bottom of the baffle (18) is integrally formed with a toggle ring, and the right side of the push plate (13) and the right side of the extrusion groove (131) are integrally formed with reinforcing ribs on the inside and outside respectively.

4. A waste chip collection device suitable for screw manufacturing and processing according to claim 1, characterized in that: The filtration mechanism (2) includes a liquid tank (27), which is inserted into the bottom of the extrusion groove (131). A stop block (25) is fixedly connected near the middle of the liquid tank (27). A limiting sleeve (26) is fixedly connected in the middle of the stop block (25). A filter plate (22) is inserted into the top of the stop block (25) by the limiting sleeve (26). Through holes (28) are opened on the front and rear sides of the liquid tank (27).

5. A waste chip collection device suitable for screw manufacturing and processing according to claim 4, characterized in that: An installation sleeve (24) is fixedly connected to the top left side of the liquid tank (27), and a hydraulic telescopic cylinder (11) is fixedly connected inside the installation sleeve (24).

6. A waste chip collection device suitable for screw manufacturing and processing according to claim 4, characterized in that: The filter plate (22) has four corner holes (23), and the limiting sleeve (26) is inserted into the holes (23). The limiting sleeve (26) has a pin (21) inserted into it to fix the filter plate (22).

7. A waste chip collection device suitable for screw manufacturing and processing according to claim 4, characterized in that: The filter plate (22) has a locking strip (29) integrally formed on the top of the front and rear sides. The locking strip (29) has a slot (291) corresponding to the mounting port (14). The sliding piece (19) is installed at the bottom of the locking strip (29), and the toggle rod (16) is installed in the slot (291).

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