Filling device for tortoise jelly processing

Abstract

The utility model relates to the technical field of tortoise jelly production, and discloses a filling device for tortoise jelly processing, which comprises a machine body, a conveying table is welded on one side of the machine body, four groups of guide ways are welded at the top end of the conveying table, first slide ways are arranged in the guide ways, and one ends of the first slide ways are welded; a die seat is arranged between the two groups of guide ways, a die setting groove is formed in the die seat, and a sliding groove is formed in one side of the die setting groove and is designed to be in an L shape; a second sliding way is formed in one side of the mold base and attached to the mold base. A mold body is embedded in the sitting mold groove, a buckle is arranged at the top end of the mold body, and a placing opening is formed in the buckle; a sliding block is arranged on one side of the mold body and connected with the sliding groove in a sliding mode. And the effect of rapidly replacing the mold can be rapidly achieved by replacing the place where the mold is originally placed with the detachable mold.

Description

Technical Field

[0001] This utility model relates to the field of turtle jelly production technology, specifically a filling device for processing turtle jelly. Background Technology

[0002] The turtle jelly filling device is a key piece of equipment for achieving efficient and precise packaging of turtle jelly. The main body of the device consists of a storage tank, filling heads, a conveying system, and a control system. The storage tank stores the prepared turtle jelly liquid and has a heat preservation function to ensure the fluidity of the liquid. The number of filling heads can be configured as needed, allowing for precise control of the filling volume with minimal error. The conveying system uses a conveyor belt to stably and uniformly transport the packaging containers, ensuring a smooth filling process. The control system is highly intelligent; operators set parameters such as filling volume and filling speed on the control panel, and the device can operate automatically, greatly improving the filling efficiency and quality stability of turtle jelly.

[0003] The existing filling equipment used for processing turtle jelly may encounter the following problems during use:

[0004] 1. During the bottling process of Guilinggao (turtle jelly), there is a lack of residual material collection. The overflow or residue of Guilinggao during the filling process cannot be collected, filtered, and reprocessed before being transported back to the storage tank, thus reducing the utilization rate of raw materials.

[0005] 2. The lack of modular and standardized mechanical structure, the inability to use quick disassembly devices and intelligent positioning systems, and the inability to change and adjust different packaging container molds in a short time reduces the production rate and prolongs the time required to change molds.

[0006] Therefore, a filling device for processing turtle jelly is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a filling device for processing turtle jelly, so as to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a filling device for processing turtle jelly, comprising a machine body, a conveyor platform welded to one side of the machine body, four sets of guide channels welded to the top of the conveyor platform, a first slide rail provided inside the guide rail, and a first scraper welded to one end of the first slide rail; a mold seat provided between two sets of guide rails, the mold seat having a mold groove inside, a sliding groove on one side of the mold groove having an L-shaped design; a second slide rail on one side of the mold seat, the second slide rail fitting against the first scraper; a mold body fitted inside the mold groove, a buckle provided at the top of the mold body, the buckle having a placement opening inside; a slider provided on one side of the mold body, the slider being slidably connected to the sliding groove; by replacing the original mold placement location with a detachable mold, the effect of quick mold replacement can be quickly achieved.

[0009] Preferably, the top of the machine body is provided with a storage tank, the output port of the storage tank is connected to the discharge pipe, and the bottom of the discharge pipe is provided with four sets of filling heads, the output port of the filling head corresponding to the top center of the placement port; this structural design can reduce the side leakage of liquid during the filling process and can achieve precise positioning.

[0010] Preferably, one side of the first chute is connected to a feeding platform, the feeding platform has a discharge port, the bottom of the discharge port has a material receiving bucket, the bottom of the material receiving bucket has a pressure plate, the bottom of the pressure plate has springs welded to the four corners, the bottom of the springs has a load-bearing plate, and the center of the load-bearing plate has a pressure sensor; by using a pressure sensor with a signal of CE1-6-M-B35D-1-4-D to control the pump body, the pump body can be automatically drawn out after a certain amount of turtle jelly is stored inside the bucket, thereby reducing power consumption.

[0011] Preferably, the pressure sensor at the center of the load-bearing plate is connected to the pump body, the bottom of the pump body is provided with a support platform, and the support platform is welded to the machine body; the bottom of the pump body is provided with a conduit, and the conduit is placed inside the material receiving tank; the conduit at the top of the pump body passes through the storage tank and is located inside the storage tank; the residual material is collected by the pump body, thereby realizing the recycling of the residual material.

[0012] Preferably, the buckle fits into the horizontal plane at the top of the mold seat groove; the top of the placement opening has a groove to prevent the top of the container from protruding; a scraper is welded to one side of the machine body, and the bottom of the scraper fits into the top of the mold seat; this structure avoids jamming and incomplete scraping during the conveying process.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The mold base, mold seat groove, and mold body in the device are structurally interconnected with the waste material collection components such as the feeding platform and the material collection bucket. For example, when the mold body is filling the herbal jelly in the mold seat groove, the waste material can flow into the material collection bucket through the feeding platform. This linkage design ensures that the waste material generated during the herbal jelly filling process can be collected in a timely and orderly manner, avoiding the accumulation of waste material in the device, which would affect production efficiency and product quality. During the processing of herbal jelly, the movement of the mold and the collection of waste material are carried out simultaneously. When the mold moves to different stations on the conveyor, the waste material can flow into the collection device along the designed channel. This continuity ensures the efficient operation of the production process and reduces production interruptions or product defects caused by improper waste material handling.

[0015] 2. The mold body is slidably connected to the groove in the mold base through a slider. This design allows the mold to be quickly and easily removed from the mold base when it needs to be replaced. Moreover, the design of the buckle and placement port at the top of the mold body ensures the stability of the turtle jelly filling process and does not cause too much operational obstruction when changing the mold. Because the mold replacement operation is simple, the mold can be quickly changed when producing different specifications or types of turtle jelly products, reducing the production downtime caused by mold replacement and improving production efficiency.

[0016] 3. The device is equipped with a dedicated feeding platform and a receiving bin to collect residual material. The discharge port of the feeding platform can effectively guide the residual material to the receiving bin. The design of the pressure plate, spring, load-bearing plate, and pressure sensor at the bottom of the receiving bin can monitor the weight of the residual material in real time. When the residual material reaches a certain amount, it can be processed in a timely manner. The collected residual material can be reprocessed or otherwise treated, avoiding waste of raw materials. Through this effective residual material collection mechanism, enterprises can reduce production costs and improve resource utilization. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the waste material collection method of this utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure between the material feeding hopper and the feeding platform of this utility model;

[0020] Figure 4 This is a schematic diagram of the mold structure of this utility model;

[0021] Figure 5 This utility model Figure 1 A magnified structural diagram of point A in the middle.

[0022] In the picture:

[0023] 1. Machine body; 2. Discharge pipe; 3. Storage tank; 4. Pump body; 5. Support platform; 6. Guide pipe; 7. Material delivery bucket; 8. Pressure plate; 9. Load-bearing plate; 10. Feeding platform; 11. Spring; 12. Conveyor platform; 13. Guide channel; 14. Filling head; 15. No. 1 scraper; 16. No. 1 slide rail; 17. Discharge port; 18. Mold base; 19. No. 2 slide rail; 20. Slide groove; 21. Mold seat groove; 22. Placement port; 23. Buckle; 24. Mold body; 25. Slider; 26. No. 2 scraper. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 A filling device for processing turtle jelly includes a machine body 1. A conveyor platform 12 is welded to one side of the machine body 1. Four sets of guide channels 13 are welded to the top of the conveyor platform 12. A first slide 16 is provided inside the guide channel 13. A first scraper 15 is welded to one end of the first slide 16. A mold seat 18 is provided between two sets of guide channels 13. A mold groove 21 is opened inside the mold seat 18. A slide 20 is opened on one side of the mold groove 21. The slide 20 is L-shaped. A second slide 19 is opened on one side of the mold seat 18. The second slide rail 19 fits into the first scraper 15; the mold body 24 is fitted inside the mold groove 21, and the top of the mold body 24 is provided with a buckle 23, and the buckle 23 has a placement opening 22 inside; a slider 25 is provided on one side of the mold body 24, and the slider 25 is slidably connected to the slide groove 20; a storage tank 3 is provided at the top of the machine body 1, and the output port of the storage tank 3 is connected to the discharge pipe 2. The bottom of the discharge pipe 2 is provided with four sets of filling heads 14, and the output port of the filling head 14 corresponds to the top center of the placement opening 22.

[0026] like Figures 1-4As shown, the first slide 16 is connected to a feeding platform 10 on one side. The feeding platform 10 has a discharge port 17 inside. The bottom of the discharge port 17 has a material receiving bucket 7. The bottom of the material receiving bucket 7 has a pressure plate 8. Springs 11 are welded to the four corners of the bottom of the pressure plate 8. A load-bearing plate 9 is provided at the bottom of the springs 11. A pressure sensor is provided at the center of the load-bearing plate 9. The pressure sensor at the center of the load-bearing plate 9 is connected to the pump body 4. A support platform 5 is provided at the bottom of the pump body 4. The support platform 5 is welded to the machine body 1. A conduit 6 is provided at the bottom of the pump body 4. The conduit 6 is placed inside the material receiving bucket 7. The conduit 6 at the top of the pump body 4 passes through the storage tank 3 and is located inside the storage tank 3. The buckle 23 is fitted with the horizontal surface of the top of the mold seat groove 21. The top of the placement port 22 has a slot to prevent the top of the container from protruding. A second scraper 26 is welded to one side of the machine body 1. The bottom of the second scraper 26 is fitted with the top of the mold seat 18.

[0027] The operating steps are as follows: In the preparation stage, the equipment must first undergo a comprehensive inspection and cleaning. Operators need to check whether the machine body 1 is stable and whether the connection between each welded part, such as the conveyor 12 and the machine body, is secure. At the same time, ensure the cleanliness of components that come into contact with the turtle jelly raw materials, such as the storage tank 3, the discharge pipe 2, and the filling head 14, to prevent impurities from entering. The mold base 18, the mold body 24, and the mold groove 21 should also be inspected and cleaned to avoid residual materials affecting the quality of subsequent products. Then, prepare the turtle jelly raw materials and inject them into the storage tank 3, paying attention to the temperature and flow of the raw materials during the process. The pump body 4 is checked for connection issues and the position of the conduit 6 is inspected. The filling operation begins, with the mold body 24 sliding into the mold seat 18 via the slider 25 along the groove 20 within the mold seat groove 21. The buckle 23 engages with the top of the mold seat groove 21, and the placement opening 22 prepares to receive the raw material. The mold seat 18 is positioned and moved on the conveyor table 12 by the guide rail 13, ensuring the mold is accurately positioned below the filling head 14. The raw material in the storage tank 3 flows to the filling head 14 via the discharge pipe 2. The four filling heads 14 can simultaneously fill four molds; the flow rate and speed of the raw material must be carefully controlled during filling. (The remaining material...) In terms of processing, the residual material generated during filling flows into the material receiving tank 7 through the feeding platform 10, and the discharge port 17 of the feeding platform 10 guides the flow of the residual material. The bottom of the material receiving tank 7 is supported by a structure consisting of a pressure plate 8, a spring 11, and a load-bearing plate 9, which bears the weight of the residual material. The pressure sensor at the center of the load-bearing plate 9 monitors the weight in real time. When the residual material reaches a certain weight, the pressure sensor transmits a signal to the pump body 4, and the pump body 4 sends the residual material back to the storage tank 3 for reuse or to the processing device for processing through the conduit 6, thus avoiding waste of raw materials. When it is necessary to change the mold to produce different specifications of turtle jelly, the mold body 24 can be easily removed from the seat. The mold trough 21 is removed, and quick replacement is achieved by using the sliding connection between the slider 25 and the chute 20, reducing downtime. The removed mold can be cleaned and maintained. At the same time, the filling device should be regularly maintained, such as checking the wear of the second scraper 26. After production is completed, the raw material supply is stopped first, and the storage tank 3, the discharge pipe 2, the filling head 14 and other components are thoroughly cleaned. The material collection components such as the material container 7 and the feeding platform 10 are cleaned. Finally, the power supply to the pump body 4 and the entire device is turned off. Through these steps, the device can operate efficiently and stably, ensuring the quality and efficiency of turtle jelly production.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A filling device for processing turtle jelly, comprising a machine body (1), characterized in that: A conveyor platform (12) is welded to one side of the machine body (1). Four sets of guide channels (13) are welded to the top of the conveyor platform (12). A first slide (16) is provided inside the guide channel (13). A first scraper (15) is welded to one end of the first slide (16). A mold seat (18) is provided between two sets of guide channels (13). A mold sitting groove (21) is opened inside the mold sitting groove (21). A sliding groove (20) is opened on one side of the mold sitting groove (21). The mold base (18) is designed in an L-shape; a second slide (19) is provided on one side of the mold base (18), and the second slide (19) is fitted with a first scraper (15); the mold body (24) is fitted inside the mold seat groove (21), and a buckle (23) is provided at the top of the mold body (24), and a placement opening (22) is provided inside the buckle (23); a slider (25) is provided on one side of the mold body (24), and the slider (25) is slidably connected to the slide groove (20).

2. A filling device for processing turtle jelly according to claim 1, characterized in that: The top of the machine body (1) is provided with a storage tank (3), the output port of the storage tank (3) is connected to the discharge pipe (2), and the bottom of the discharge pipe (2) is provided with four sets of filling heads (14), the output port of the filling head (14) is located at the top center of the placement port (22).

3. A filling device for processing turtle jelly according to claim 1, characterized in that: The first slide (16) is connected to a feeding platform (10) on one side. The feeding platform (10) is provided with a discharge port (17). The bottom of the discharge port (17) is provided with a material container (7). The bottom of the material container (7) is provided with a pressure plate (8). Springs (11) are welded to the four corners of the bottom of the pressure plate (8). The bottom of the springs (11) is provided with a load-bearing plate (9). A pressure sensor is provided in the center of the load-bearing plate (9).

4. A filling device for processing turtle jelly according to claim 3, characterized in that: The pressure sensor at the center of the load-bearing plate (9) is connected to the pump body (4) via a signal. The pump body (4) has a support platform (5) at its bottom, which is welded to the machine body (1). The pump body (4) has a conduit (6) at its bottom, which is placed inside the material container (7). The conduit (6) at the top of the pump body (4) passes through the storage tank (3) and is located inside the storage tank (3).

5. A filling device for processing turtle jelly according to claim 1, characterized in that: The buckle (23) fits against the horizontal surface at the top of the mold groove (21); the top of the placement opening (22) has a slot to prevent the top of the container from protruding.

6. A filling device for processing turtle jelly according to claim 1, characterized in that: A second scraper (26) is welded to one side of the machine body (1), and the bottom of the second scraper (26) is attached to the top of the mold base (18).

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