Coating production filling device

Abstract

The utility model relates to the field of filling devices, and discloses a coating production filling device which comprises a bottom U-shaped block and conveying belts corresponding to the two ends of the bottom U-shaped block, the two conveying belts conduct transmission conveying in different directions respectively, a side face U-shaped baffle is arranged on the side face of the bottom U-shaped block, and the side face U-shaped baffle is arranged on the side face of the bottom U-shaped block. One end of the side face U-shaped baffle extends to the side face of the conveying belt, a rotatable rotating disc is arranged on the bottom U-shaped block, a plurality of sets of arc-shaped notches are formed in the outer side wall face of the rotating disc at equal intervals, a filling tank is arranged at the top of the bottom U-shaped block, and an electromagnetic valve is arranged in the filling tank. Compared with a traditional long-strip-shaped assembly line, the workshop space is greatly saved. Therefore, an enterprise can more reasonably arrange other production equipment in a limited plant area, the plant space utilization rate is improved, and the site lease cost is effectively reduced.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment, specifically a paint production filling equipment. Background Technology

[0002] In the paint manufacturing industry, the filling process is one of the most important steps in product production. Traditional paint production filling equipment often adopts a long, linear assembly line design.

[0003] This long, narrow assembly line has some obvious drawbacks:

[0004] Large space occupation: The long and narrow layout requires a lot of straight space in the factory. For companies with limited factory area, this not only restricts the reasonable layout of other production equipment, but may also lead to low utilization of factory space and increase the company's site rental costs.

[0005] Insufficient flexibility: Due to its linear structure, long production lines are difficult to adjust and modify when faced with different production needs or changes in product specifications, making it difficult to quickly adapt to the diversified needs of the market.

[0006] Long logistics routes: During the long-distance transportation of the tanks, the transportation time and energy consumption are increased, and the risk of accidental damage or leakage of materials during transportation is also increased, affecting production efficiency and product quality. To address this, we propose a coating production filling device. Utility Model Content

[0007] To address the shortcomings of existing technologies, this utility model provides a paint production and filling device that solves the aforementioned problems.

[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a paint production and filling device, comprising a bottom U-shaped block and two conveyor belts corresponding to the two ends of the bottom U-shaped block, the two conveyor belts driving and transporting in different directions respectively, the side of the bottom U-shaped block is provided with a side U-shaped baffle, and one end of the side U-shaped baffle extends to the side of the conveyor belt, a rotatable rotating disk is provided on the bottom U-shaped block, and multiple sets of arc-shaped notches are equidistantly opened on the outer wall of the rotating disk, and a filling tank is provided on the top of the bottom U-shaped block, and an electromagnetic valve is provided inside the filling tank.

[0009] Preferably, inclined baffles are provided at both ends of the bottom U-shaped block, and the two inclined baffles are inclined towards each other at one end on the conveyor belt.

[0010] Preferably, a bottom bracket is fixedly installed at the bottom of the bottom U-shaped block. The bottom bracket is U-shaped, and a motor is fixedly installed on the bottom bracket. The output shaft of the motor is fixedly connected to the bottom of the rotating disk.

[0011] Preferably, an L-shaped bracket is fixedly installed on one side of the U-shaped baffle, the L-shaped bracket being L-shaped, and the upper end of the L-shaped bracket being fixedly connected to the filling tank.

[0012] Preferably, the L-shaped bracket has a rectangular opening, and a compression structure is provided inside the rectangular opening, with one end of the compression structure extending into the interior of the side U-shaped baffle.

[0013] Preferably, the extrusion structure includes a concave mounting block, a cylinder, and an arc-shaped fitting block. The concave mounting block is fixedly installed on the bottom inner wall of the rectangular opening, and the cylinder is fixedly installed on the concave mounting block. The output shaft of the cylinder passes through the side U-shaped baffle, and the arc-shaped fitting block is fixedly installed on the output shaft of the cylinder. The arc-shaped fitting block is located below the filling tank.

[0014] Compared with the prior art, the present invention provides a paint production and filling device, which has the following beneficial effects:

[0015] Highly efficient space utilization: The overall assembly line is U-shaped, which significantly saves factory space compared to traditional long and narrow assembly lines. This allows companies to more rationally arrange other production equipment within a limited factory area, improving factory space utilization and effectively reducing site rental costs.

[0016] Excellent tank transport guidance: The inclined baffles on both sides of the bottom U-shaped block are cleverly designed. The inclined baffle at the feed end and the side U-shaped baffle form a constricted guiding area, which facilitates the smooth entry of the tank into the device, reduces manual operation, and improves feeding efficiency; the inclined baffle at the discharge end and the side U-shaped baffle form a widened discharge area, which allows the filled tank to be discharged smoothly, ensuring the continuity of the entire filling process.

[0017] Precise positioning and limiting: The arc-shaped notch on the outer wall of the rotating disc precisely limits the position of the tank, and works in conjunction with the U-shaped baffle on the side to ensure stable movement of the tank under the rotation of the disc. During tank transportation and filling, this effectively prevents tank shaking and displacement, ensuring accurate filling position, thereby improving filling quality and reducing problems such as paint overflow or inaccurate filling volume caused by tank position deviation.

[0018] Precise filling control: The filling tank is equipped with a solenoid valve that is electrically connected to external control equipment. The solenoid valve's opening parameters can be flexibly set via the control equipment, precisely controlling material output time and filling volume to meet the filling requirements of different coating products, improving product quality stability and production flexibility.

[0019] High operational stability: A U-shaped support bracket is installed at the bottom of the U-shaped block, providing stable support for the entire device. Meanwhile, the motor, fixed to the bottom support, drives the rotating disk. The compact structure and smooth operation reduce vibration and noise during operation, extending equipment lifespan and lowering maintenance costs.

[0020] Tank stability assurance: The compression structure on the L-shaped support plays a crucial role during tank filling. When the tank reaches the bottom of the filling tank, the cylinder pushes the arc-shaped fitting block to compress the tank, further enhancing the stability of the tank during the filling process. This prevents the tank from shaking and affecting the filling effect, ensuring smooth filling operations and improving the success rate and product consistency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 for Figure 1 A magnified view of part A in the diagram;

[0023] Figure 3 This is a schematic diagram of the bottom of the spray nozzle of this utility model.

[0024] In the diagram: 1. Conveyor belt; 2. Inclined baffle; 3. Side U-shaped baffle; 4. Rotary disc; 5. Arc-shaped notch; 6. L-shaped bracket; 7. Filling tank; 8. Concave mounting block; 9. Cylinder; 10. Rectangular opening; 11. Arc-shaped fitting block; 12. Bottom U-shaped block; 13. Bottom bracket; 14. Motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3A paint production and filling device includes a bottom U-shaped block 12 and two conveyor belts 1 corresponding to the two ends of the bottom U-shaped block 12. The two conveyor belts 1 transport materials in different directions. The bottom U-shaped block 12 has a side U-shaped baffle 3 on its side, and one end of the side U-shaped baffle 3 extends to the side of the conveyor belt 1. The bottom U-shaped block 12 is provided with a rotatable rotating disk 4. Multiple sets of arc-shaped notches 5 are equally spaced on the outer wall of the rotating disk 4. The bottom U-shaped block 12 is provided with a filling tank 7. The filling tank 7 is provided with a solenoid valve inside, and the solenoid valve is electrically connected to an external control device. By setting the opening parameters of the solenoid valve through the control equipment, the opening and closing times are controlled. During filling, the cans to be filled are placed sequentially on the conveyor belt 1, which transports the cans towards the bottom U-shaped block 12. As the conveyor belt 1 starts, the cans are transported sequentially onto the bottom U-shaped block 12 and enter the area corresponding to the arc-shaped notch 5. At this time, the rotating disk 4 rotates, and the area inside the arc-shaped notch 5 limits the position of the can. The can is now located in the area formed by the arc-shaped notch 5 and the side U-shaped baffle 3, and moves accordingly as the rotating disk 4 rotates. When a tank is transported to the position corresponding to the filling tank 7, the rotating disk 4 stops rotating. Then the solenoid valve opens, and the material inside the filling tank 7 is output and enters the tank. When the opening time of the solenoid valve reaches the predetermined parameter, the solenoid valve closes, and then the rotating disk 4 rotates again to transport the filled tank again. Then it is moved to the side away from the bottom U-shaped block 12 and transported out. The whole device presents a U-shaped production line, which saves more space in the factory compared to the existing long strip production line.

[0027] Furthermore, inclined baffles 2 are respectively provided on both sides of the bottom U-shaped block 12. The two inclined baffles 2 are inclined to each other on one side of the conveyor belt 1, which is used to form a constricted guide area for the inclined baffles 2 on the conveyor belt 1 for input materials and the side U-shaped baffles 3 on the side, which can facilitate the tank to enter. The inclined baffles 2 on the conveyor belt 1 and the side U-shaped baffles 3 on the side form a widened discharge area for the tank to be discharged.

[0028] Furthermore, a bottom bracket 13 is fixedly installed on the bottom of the bottom U-shaped block 12. The bottom bracket 13 is U-shaped, and a motor 14 is fixedly installed on the bottom bracket 13. The output shaft of the motor 14 is fixedly connected to the bottom of the rotating disk 4. When the motor 14 starts, it drives the rotating disk 4 to rotate.

[0029] Furthermore, an L-shaped bracket 6 is fixedly installed on one side of the U-shaped baffle 3. The L-shaped bracket 6 is L-shaped, and its upper end is fixedly connected to the filling tank 7.

[0030] Furthermore, the L-shaped bracket 6 has a rectangular opening 10, and the interior of the rectangular opening 10 is provided with a compression structure, one end of which extends into the interior of the side U-shaped baffle 3.

[0031] Furthermore, the extrusion structure includes a concave mounting block 8, a cylinder 9, and an arc-shaped fitting block 11. The concave mounting block 8 is fixedly installed on the bottom inner wall of the rectangular opening 10, and the cylinder 9 is fixedly installed on the concave mounting block 8. The output shaft of the cylinder 9 passes through the side U-shaped baffle 3, and the arc-shaped fitting block 11 is fixedly installed on the output shaft of the cylinder 9. The arc-shaped fitting block 11 is located below the filling tank 7. When a tank is transported to the position corresponding to the filling tank 7, the rotating disk 4 stops rotating, the cylinder 9 starts, and the arc-shaped fitting block 11 moves to the side closer to the tank to extrude the tank and keep it stable during filling.

[0032] Structural Description:

[0033] Conveyor Belt 1: Two belts are provided, located at the two ends of the bottom U-shaped block 12, and transporting in different directions. One conveyor belt is responsible for transporting the cans to be filled to the bottom U-shaped block 12, while the other conveys the filled cans out of the bottom U-shaped block 12, thereby realizing the circulation of the cans in the device.

[0034] Inclined baffles 2: One is installed at each of the two ends of the bottom U-shaped block 12. The inclined baffles on the input material conveyor belt 1 and the side U-shaped baffles 3 form a constricted guide area, facilitating the smooth entry of the tank into the device; the inclined baffles on the discharge tank conveyor belt 1 and the side U-shaped baffles 3 form a flared discharge area, facilitating the discharge of the filled tank. One end of the inclined baffles 2 is inclined towards the side that is closer to each other, serving to guide the tank in and out.

[0035] Side U-shaped baffle 3: Located on the side of the bottom U-shaped block 12, with one end extending to the side of the conveyor belt 1. It cooperates with the arc-shaped notch 5 of the rotating disk 4 to limit the tank, keeping the tank stable when it moves under the drive of the rotating disk 4. At the same time, together with the inclined baffle 2, it forms an area for guiding and discharging the tank.

[0036] Rotary disc 4: Installed on the bottom U-shaped block 12 and rotatable. Multiple sets of arc-shaped notches 5 are equidistantly opened on its outer wall. When the tank is transported to the area corresponding to the position of the arc-shaped notch 5, the inner area of ​​the arc-shaped notch 5 limits the tank and drives the tank to move with the rotation of the rotary disc 4, so as to transport the tank to the bottom of the filling tank 7 for filling and subsequent transfer.

[0037] Arc-shaped notches 5: These are equidistantly distributed on the outer wall of the rotating disk 4. Their function is to limit the movement of the can when it enters the corresponding area, ensuring that the can moves stably along with the rotating disk 4 during its rotation, thus guaranteeing an orderly filling process.

[0038] L-shaped bracket 6: It has an L-shaped structure, with one side fixedly installed on the side U-shaped baffle 3, and the upper end fixedly connected to the filling tank 7, serving to support the filling tank 7 and keep it in the appropriate position for filling operations. At the same time, the L-shaped bracket 6 has a rectangular opening 10 for installing the extrusion structure.

[0039] Filling tank 7: Located at the top of the bottom U-shaped block 12, it is equipped with a solenoid valve, which is electrically connected to an external control device. By setting the opening parameters of the solenoid valve through the control device, its opening and closing times are controlled, thereby enabling the internal material to be output into the tank in a set amount, completing the coating filling process.

[0040] Concave mounting block 8: Fixedly installed on the bottom inner wall of the rectangular opening 10, used to install cylinder 9, providing a stable installation position for cylinder 9, and ensuring that the extrusion structure can work normally.

[0041] Cylinder 9: Mounted on the concave mounting block 8, its output shaft passes through the side U-shaped baffle 3, and an arc-shaped fitting block 11 is fixedly mounted on the output shaft. When the can is transported to the position corresponding to the filling tank 7, the rotating disk 4 stops rotating, the cylinder 9 starts, and pushes the arc-shaped fitting block 11 to move closer to the can, squeezing the can and keeping it stable during the filling process to prevent shaking from affecting the filling effect.

[0042] Rectangular opening 10: Opened on L-shaped bracket 6, used to accommodate the extrusion structure, provide installation space for components such as concave mounting block 8 and cylinder 9, so that the extrusion structure can be reasonably arranged and operate normally.

[0043] Arc-shaped bonding block 11: Fixed on the output shaft of cylinder 9, located below the filling tank 7. When cylinder 9 is started, arc-shaped bonding block 11 moves towards the tank and fits against the tank, squeezing the tank to ensure the stability of the tank during filling and to ensure the smooth progress of the filling process.

[0044] Bottom U-shaped block 12: As one of the basic support structures of the device, it is U-shaped overall. Conveyor belts 1 are installed at its two ends, side U-shaped baffles 3 are installed on the sides, filling tank 7 is installed at the top, and bottom bracket 13 is installed at the bottom. It provides a mounting base for other components such as rotating disc 4, making the entire device an organic whole.

[0045] Bottom bracket 13: It is U-shaped and fixedly installed at the bottom of the bottom U-shaped block 12 to support the entire device and ensure the stability of the device during operation.

[0046] Motor 14: Fixedly mounted on the bottom bracket 13, its output shaft is fixedly connected to the bottom of the rotating disk 4. When the motor 14 starts, it drives the rotating disk 4 to rotate, thereby realizing the transfer of the tank, and is the power source for the rotation of the rotating disk 4.

[0047] Working principle: During filling, the cans to be filled are placed sequentially on the conveyor belt 1, which transports the cans to one side of the bottom U-shaped block 12. As the conveyor belt 1 starts, the cans are transported sequentially to the bottom U-shaped block 12 and enter the area corresponding to the arc-shaped notch 5. At this time, the rotating disk 4 rotates, and the area inside the arc-shaped notch 5 limits the can. The can is now located in the area formed by the arc-shaped notch 5 and the side U-shaped baffle 3. As the rotating disk 4 rotates, the can follows the rotation. When a can is transported to the position corresponding to the filling tank 7, the rotating disk 4 stops rotating, and then the solenoid valve opens, allowing the material inside the filling tank 7 to be output and enter the interior of the can. When the opening time of the solenoid valve reaches the predetermined parameter, the solenoid valve closes, and then the rotating disk 4 rotates again to transport the filled cans again. The cans are then moved to the side away from the bottom U-shaped block 12 and transported out. The entire device presents a U-shaped production line, which saves more space in the factory compared to the existing long strip production line.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A paint production and filling device, characterized in that, It includes a bottom U-shaped block (12) and two conveyor belts (1) corresponding to the two ends of the bottom U-shaped block (12). The two conveyor belts (1) transport in different directions. The bottom U-shaped block (12) has a side U-shaped baffle (3) on its side, and one end of the side U-shaped baffle (3) extends to the side of the conveyor belt (1). The bottom U-shaped block (12) is provided with a rotatable rotating disk (4). Multiple sets of arc-shaped notches (5) are equidistantly opened on the outer wall of the rotating disk (4). The bottom U-shaped block (12) is provided with a filling tank (7) on its top, and a solenoid valve is provided inside the filling tank (7).

2. The paint production and filling device according to claim 1, characterized in that: Inclined baffles (2) are provided at both ends of the bottom U-shaped block (12). The two inclined baffles (2) are inclined to the side closer to each other at one end on the conveyor belt (1).

3. The paint production and filling device according to claim 1, characterized in that: A bottom bracket (13) is fixedly installed on the bottom of the bottom U-shaped block (12). The bottom bracket (13) is U-shaped. A motor (14) is fixedly installed on the bottom bracket (13). The output shaft of the motor (14) is fixedly connected to the bottom of the rotating disk (4).

4. A paint production and filling device according to claim 1, characterized in that: An L-shaped bracket (6) is fixedly installed on one side of the side U-shaped baffle (3). The L-shaped bracket (6) is L-shaped, and the upper end of the L-shaped bracket (6) is fixedly connected to the filling tank (7).

5. A paint production and filling device according to claim 4, characterized in that: The L-shaped bracket (6) has a rectangular opening (10), and the rectangular opening (10) has an extrusion structure inside, with one end of the extrusion structure extending into the interior of the side U-shaped baffle (3).

6. A paint production and filling device according to claim 5, characterized in that: The extrusion structure includes a concave mounting block (8), a cylinder (9), and an arc-shaped fitting block (11). The concave mounting block (8) is fixedly installed on the bottom inner wall of the rectangular opening (10). The cylinder (9) is fixedly installed on the concave mounting block (8). The output shaft of the cylinder (9) passes through the side U-shaped baffle (3). The arc-shaped fitting block (11) is fixedly installed on the output shaft of the cylinder (9). The arc-shaped fitting block (11) is located below the filling tank (7).

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