Filling mechanism for sports beverage production

Abstract

The utility model discloses a filling mechanism for sports beverage production, and particularly relates to the technical field of sports beverage production, the filling mechanism comprises a base, the right part of the upper end of the base is fixedly connected with a feeding conveyor belt, the left end of the feeding conveyor belt is fixedly connected with a steering device, and the left end of the steering device is fixedly connected with a discharging conveyor belt; the upper end of the discharging conveying belt is fixedly connected with a detector, and the rear end of the steering device is fixedly connected with a cleaning device. According to the filling mechanism for sports beverage production, efficient, accurate, sanitary and low-cost operation of the filling link can be achieved through mechanical, standardized and intelligent design, the filling efficiency is improved, and the production cost is reduced. Integrated connection of feeding, filling and discharging is achieved through automatic steering, manual intervention is reduced, the production rhythm is accelerated, the overall efficiency of a production line is improved, a plurality of bottles can be synchronously processed through an intermittent reciprocating structure, cooperative operation of filling and a conveying belt is achieved, and shutdown waiting is avoided.

Description

Technical Field

[0001] This utility model relates to the field of sports drink production technology, specifically to a filling mechanism for sports drink production. Background Technology

[0002] With increasing emphasis on health and exercise, the demand for sports drinks continues to grow. However, existing general beverage filling equipment has many shortcomings when used for sports drink production. Sports drinks typically contain a variety of nutrients, electrolytes, and specific functional additives, making their composition complex and requiring high precision and hygiene standards for filling. Traditional filling machines struggle to accurately control the filling volume of sports drinks with different densities and viscosities during the filling process, easily leading to dripping, which not only wastes materials but also affects the packaging quality and stability of the product. Moreover, sports drink production often requires compliance with strict hygiene standards to prevent microbial growth and cross-contamination, and existing equipment still has room for improvement in terms of the ease and thoroughness of cleaning and disinfection.

[0003] Chinese patent document CN221165960U discloses a filling mechanism for sports drink production. It includes a conveyor line for transporting beverage bottles; a filling mechanism comprising a frame and a filling assembly, the frame being mounted above the conveyor line; the filling assembly including a telescopic drive, a filling head, and a cover; the upper end of the telescopic drive is connected to the frame, and the lower end is connected to the filling head to drive the filling head to rise and fall; the cover is located below the filling head and elastically connected to it; the cover has an inner cavity that gradually narrows from bottom to top, extending vertically through the bottle; the inner cavity fits snugly against the upper part of the beverage bottle; the upper opening of the inner cavity is opposite to and communicates with the filling head, and the lower opening of the inner cavity is opposite to the conveying plane of the conveyor line; and a liquid storage tank connected to the frame and communicating with the filling head. The cover fits snugly against the beverage bottle, facilitating bottle alignment, improving the accuracy of the filling head and bottle neck alignment, and preventing liquid residue from remaining on the bottle body.

[0004] Although the equipment described in the aforementioned literature can perform filling, its structure is relatively simple, making it inconvenient to operate the beverage tubes and unstable in terms of control. In addition, the equipment is difficult to clean, which increases the workload for users and reduces its practical value. Utility Model Content

[0005] The main purpose of this utility model is to provide a filling mechanism for sports drink production, which can effectively solve the above-mentioned problems.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A filling mechanism for sports drink production includes a base, an infeed conveyor belt fixedly connected to the upper right side of the base, a steering device fixedly connected to the left end of the infeed conveyor belt, an outfeed conveyor belt fixedly connected to the left end of the steering device, a detector fixedly connected to the upper end of the outfeed conveyor belt, and a cleaning device fixedly connected to the rear end of the steering device.

[0008] The steering device includes a fixing plate, the right end of which is fixedly connected to the left end of the feeding conveyor belt;

[0009] The cleaning device includes a material bin, the front end of which is fixedly connected to the rear end of the steering device.

[0010] Preferably, a protective plate is provided on one side of both the feeding conveyor belt and the discharging conveyor belt, and a controller is fixedly connected to one side of the detector.

[0011] Preferably, a first motor is fixedly connected to the lower end of the fixed plate, a first rotating plate is fixedly connected to the output end of the first motor, a locking rod is fixedly connected to one side of the first rotating plate, and a first rotating rod is movably connected to the bottom of the fixed plate.

[0012] Preferably, a slotted plate is fixedly connected to the lower end of the first rotating rod, a second rotating plate is fixedly connected to the upper end of the first rotating rod, and a protective baffle is fixedly connected to the upper rear part of the fixed plate.

[0013] Preferably, a water tank is fixedly connected to the rear end of the material box, a first pump is fixedly connected to the upper end of the water tank, a water pipe is fixedly connected to the output end of the first pump, and a nozzle is fixedly connected to one end of the water pipe.

[0014] Preferably, a filling component is fixedly connected to the upper end of the material box, a second motor is fixedly connected to one side of the material box, and a stirring paddle is fixedly connected to the output end of the second motor.

[0015] Preferably, the filling component includes a fixing frame, the lower end of which is fixedly connected to the upper end of the material box, a second pump fixedly connected to the upper end of the fixing frame, a telescopic hose fixedly connected to the output end of the second pump, a discharge port fixedly connected to the lower end of the telescopic hose, and a first pipe rack fixedly connected to one side of the telescopic hose.

[0016] Preferably, a second tube frame is fixedly connected to one side of the discharge port, an electric telescopic rod is fixedly connected between the first tube frame and the second tube frame, a spring plate is fixedly connected to the lower end of the second tube frame, and a buffer pad is fixedly connected to the lower end of the spring plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] This utility model provides a filling mechanism for sports drink production. The equipment is equipped with a steering device. Through mechanized, standardized, and intelligent design, this device achieves efficient, precise, hygienic, and low-cost operation in the filling process. Automatic steering realizes the integrated connection of "feeding → filling → discharging", reducing manual intervention, speeding up the production pace, and improving the overall efficiency of the production line. The intermittent reciprocating structure can process multiple bottles simultaneously, realizing the coordinated operation of filling and conveyor belt, avoiding downtime. The steering device ensures that the bottle is accurately aligned with the filling nozzle, avoiding spillage, insufficient filling, or bottle contamination caused by positional deviation. A first motor drives a first rotating plate to rotate the clamping rod clockwise. The clamping plate is correspondingly provided with a clamping slot. Inserting the clamping rod causes the clamping plate to rotate counterclockwise, causing the second rotating plate connected to the upper end through the first rotating rod to rotate counterclockwise as well, thereby turning the beverage bottle on the right side counterclockwise to below the filling component. Similarly, another turn can transport the filled beverage bottle to the discharge conveyor belt.

[0019] This utility model provides a filling mechanism for sports drink production. The equipment is equipped with a cleaning device, which optimizes hygiene, precise filling, and automated collaboration, solving pain points in sports drink production such as easy sedimentation, contamination, and variable bottle shapes. It simultaneously improves efficiency, reduces costs, and ensures product quality, representing a key upgrade that balances production reliability and compliance. The spray component periodically washes the material tank, removing adhering sugar, protein, electrolyte, and other residues, preventing cross-contamination or microbial growth, and preventing acidic or high-sugar components from corroding the tank's inner wall, thus reducing equipment maintenance frequency. The stirring component, in conjunction with the spray, agitates the water flow to cover the tank's edges and corners, enhancing cleaning thoroughness. Since proteins, fibers, and electrolytes in sports drinks are prone to stratification, the stirring component continuously mixes the liquid, ensuring consistent composition in each bottle. The discharge port is raised or lowered to the optimal position according to bottle height or filling volume requirements, reducing liquid splashing or foaming. The flexible contact of the spring plate replaces hard impact, preventing... The system buffers the impact of filling if the bottle neck breaks or deforms, preventing excessive foaming from severe disturbances that could affect filling volume and sealing. The automated interlocking of spray cleaning, stirring, filling, and lifting steps shortens downtime and improves production line continuity. The beverage tank stores beverages, and a first pump draws water from the tank, which is then sprayed through a pipe to the nozzles for cleaning. Prompt cleaning after use prevents bacterial growth. A second motor drives a rotating rod to agitate the beverage in the tank, preventing sedimentation and promoting water flow during cleaning. The second pump draws the beverage out and delivers it through a flexible hose to the outlet for filling. An electric telescopic rod on one side of the first support allows for adjustable outlet height to accommodate bottles of different heights. A spring plate at the bottom of the second support buffers the impact of the outlet, and the flexible hose prevents pulling damage, providing some protection. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the steering device structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning device structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the filling component structure in the cleaning device of this utility model;

[0024] Figure 5 This is a side view of the structure of this utility model.

[0025] In the diagram: 1. Base; 2. Feed conveyor belt; 3. Steering device; 31. Fixing plate; 32. First motor; 33. First rotating plate; 34. Clamping rod; 35. Clamping slot plate; 36. First rotating rod; 37. Second rotating plate; 38. Protective baffle; 4. Discharge conveyor belt; 5. Detector; 6. Cleaning device; 61. Material bin; 62. Water tank; 63. First pump; 64. Water pipe; 65. Nozzle; 66. Filling component; 661. Fixing frame; 662. Second pump; 663. First pipe rack; 664. Telescopic hose; 665. Discharge port; 666. Electric telescopic rod; 667. Second pipe rack; 668. Spring plate; 67. Second motor; 68. Second rotating rod; 69. Agitator. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] like Figure 1 and Figure 5As shown, a filling mechanism for sports drink production includes a base 1. A feeding conveyor belt 2 is fixedly connected to the upper right side of the base 1, and a steering device 3 is fixedly connected to the left end of the feeding conveyor belt 2. This device, through mechanized, standardized, and intelligent design, achieves efficient, precise, hygienic, and low-cost operation in the filling process. Automatic steering realizes integrated connection of "feeding → filling → discharging," reducing manual intervention, accelerating production pace, and improving overall production line efficiency. The intermittent reciprocating structure can simultaneously process multiple bottles, achieving coordinated operation of filling and the conveyor belt, avoiding downtime. The steering device ensures that the bottle is accurately aligned with the filling nozzle, avoiding spillage, insufficient filling, or bottle contamination due to positional deviation. A discharging conveyor belt 4 is fixedly connected to the left end of the steering device 3, a detector 5 is fixedly connected to the upper end of the discharging conveyor belt 4, and a cleaning device 6 is fixedly connected to the rear end of the steering device 3. This device optimizes the production of sports drinks through enhanced hygiene, precise filling, and automated coordination, solving key problems in sports drink production. Addressing pain points such as easy sedimentation, contamination, and varied bottle shapes, this upgrade simultaneously improves efficiency, reduces costs, and ensures product quality. It represents a key upgrade that balances production reliability and compliance. The system uses a spray system to periodically rinse the material tank, removing residual sugars, proteins, and electrolytes to prevent cross-contamination and microbial growth. This also prevents acidic or high-sugar components from corroding the tank's inner walls, reducing equipment maintenance frequency. The mixing component works in conjunction with the spray during cleaning, agitating the water flow to cover the tank's edges and corners for thorough cleaning. In sports drinks, proteins, fibers, and electrolytes are prone to stratification; the mixing component continuously mixes the liquid, ensuring consistent composition in each bottle. The outlet is raised and lowered to the optimal position based on bottle height or filling volume requirements, reducing liquid splashing and foam generation. A flexible spring plate replaces hard impacts, preventing bottle mouth breakage or deformation and buffering filling impact to avoid excessive foaming that could affect filling volume and sealing. The automated interlocking of spray cleaning, mixing, filling, and raising / lowering steps shortens downtime and improves production line continuity.

[0028] The steering device 3 includes a fixing plate 31, the right end of which is fixedly connected to the left end of the feeding conveyor belt 2;

[0029] The cleaning device 6 includes a material box 61, the front end of which is fixedly connected to the rear end of the steering device 3;

[0030] Protective plates are installed on one side of both the feeding conveyor belt 2 and the discharging conveyor belt 4, and a controller is fixedly connected to one side of the detector 5.

[0031] like Figure 2As shown, a first motor 32 is fixedly connected to the lower end of the fixed plate 31, a first rotating plate 33 is fixedly connected to the output end of the first motor 32, a locking rod 34 is fixedly connected to one side of the first rotating plate 33, a first rotating rod 36 is movably connected to the bottom of the fixed plate 31, a slot plate 35 is fixedly connected to the lower end of the first rotating rod 36, a second rotating plate 37 is fixedly connected to the upper end of the first rotating rod 36, and a protective baffle 38 is fixedly connected to the rear of the upper end of the fixed plate 31. The first rotating plate 33 is driven by the first motor 32 to make the locking rod 34 rotate clockwise. A corresponding slot is provided on the slot plate 35. When the locking rod 34 is inserted, the slot plate 35 can rotate counterclockwise, causing the second rotating plate 37 connected to the upper end through the first rotating rod 36 to rotate counterclockwise as well, thereby turning the right beverage bottle counterclockwise to the bottom of the filling component. Similarly, turning again can transport the filled beverage bottle to the discharge conveyor belt 4.

[0032] like Figure 3 As shown, a water tank 62 is fixedly connected to the rear end of the material tank 61, a first pump 63 is fixedly connected to the upper end of the water tank 62, a water pipe 64 is fixedly connected to the output end of the first pump 63, a nozzle 65 is fixedly connected to one end of the water pipe 64, a filling component 66 is fixedly connected to the upper end of the material tank 61, a second motor 67 is fixedly connected to one side of the material tank 61, and a stirring paddle 69 is fixedly connected to the output end of the second motor 67. The material tank 61 can store beverages. The first pump 63 can draw water from the water tank 62 and deliver it to the nozzle 65 through the water pipe 64 to spray and clean the material tank 61. Cleaning should be done promptly after use to prevent bacterial growth. The second motor 67 drives the second rotating rod 68 to rotate the stirring paddle 69, which can stir the beverage in the material tank 61 to prevent sedimentation. During cleaning, it can promote the flow of clean water and improve the cleaning effect. In addition, the second pump 662 draws out the beverage and delivers it to the discharge port 665 through the telescopic hose 664 for spraying and filling.

[0033] like Figure 4As shown, the filling component 66 includes a fixing frame 661. The lower end of the fixing frame 661 is fixedly connected to the upper end of the material box 61. A second pump 662 is fixedly connected to the upper end of the fixing frame 661. A telescopic hose 664 is fixedly connected to the output end of the second pump 662. A discharge port 665 is fixedly connected to the lower end of the telescopic hose 664. A first tube frame 663 is fixedly connected to one side of the telescopic hose 664. A second tube frame 667 is fixedly connected to one side of the discharge port 665. The first tube frame 663 and the second tube frame 667 are connected together. An electric telescopic rod 666 is fixedly connected between the two tube racks. A spring plate 668 is fixedly connected to the lower end of the second tube rack 667. A buffer pad is fixedly connected to the lower end of the spring plate 668. An electric telescopic rod 666 is set on one side of the first tube rack 663, so that the discharge port 665 can be raised and lowered to accommodate beverage bottles of different heights. A spring plate 668 is set at the bottom of the second tube rack 667 to buffer the impact force of the discharge port 665. A telescopic hose 664 is set to avoid pulling damage and play a certain protective role.

[0034] The working principle of this utility model is as follows: Through the steering device 3, the first motor 32 drives the first rotating plate 33 to rotate the locking rod 34 clockwise. A corresponding locking groove is provided on the locking plate 35. Inserting the locking rod 34 causes the locking plate 35 to rotate counterclockwise, causing the second rotating plate 37, connected to the upper end via the first rotating rod 36, to also rotate counterclockwise. This rotates the right-side beverage bottle counterclockwise to below the filling component. Similarly, another rotation transports the filled beverage bottle to the discharge conveyor belt 4. Using the cleaning device 6, beverages can be stored in the material bin 61. The first pump 63 draws water from the water tank 62, which is then transported through the water pipe 64 to the spray nozzle 65 for spray cleaning of the material bin 61. After use… Timely cleaning prevents bacterial growth. A second motor 67 drives a second rotating rod 68 to rotate the stirring paddle 69, which stirs the beverage in the container 61 to prevent sedimentation. During cleaning, it also promotes the flow of clean water to improve the cleaning effect. In addition, a second pump 662 draws out the beverage and delivers it through a telescopic hose 664 to the discharge port 665 for spraying and filling. An electric telescopic rod 666 is set on one side of the first tube frame 663, which allows the discharge port 665 to be raised and lowered to accommodate beverage bottles of different heights. A spring plate 668 is set at the bottom of the second tube frame 667 to buffer the impact force of the discharge port 665. The telescopic hose 664 can prevent damage from pulling and provides a certain degree of protection.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A filling mechanism for sports drink production, comprising a base (1), characterized in that: The upper right side of the base (1) is fixedly connected to a feeding conveyor belt (2), the left end of the feeding conveyor belt (2) is fixedly connected to a steering device (3), the left end of the steering device (3) is fixedly connected to a discharging conveyor belt (4), the upper end of the discharging conveyor belt (4) is fixedly connected to a detector (5), and the rear end of the steering device (3) is fixedly connected to a cleaning device (6). The steering device (3) includes a fixing plate (31), the right end of which is fixedly connected to the left end of the feeding conveyor belt (2); The cleaning device (6) includes a hopper (61), the front end of which is fixedly connected to the rear end of the steering device (3).

2. The filling mechanism for sports drink production according to claim 1, characterized in that: Protective plates are provided on one side of both the feeding conveyor belt (2) and the discharging conveyor belt (4), and a controller is fixedly connected to one side of the detector (5).

3. The filling mechanism for sports drink production according to claim 1, characterized in that: The lower end of the fixed plate (31) is fixedly connected to a first motor (32), the output end of the first motor (32) is fixedly connected to a first rotating plate (33), a locking rod (34) is fixedly connected to one side of the first rotating plate (33), and the bottom of the fixed plate (31) is movably connected to a first rotating rod (36).

4. A filling mechanism for sports drink production according to claim 3, characterized in that: The lower end of the first rotating rod (36) is fixedly connected to a slot plate (35), the upper end of the first rotating rod (36) is fixedly connected to a second rotating plate (37), and the upper rear part of the fixed plate (31) is fixedly connected to a protective baffle (38).

5. A filling mechanism for sports drink production according to claim 1, characterized in that: A water tank (62) is fixedly connected to the rear end of the material box (61), a first pump (63) is fixedly connected to the upper end of the water tank (62), a water pipe (64) is fixedly connected to the output end of the first pump (63), and a nozzle (65) is fixedly connected to one end of the water pipe (64).

6. A filling mechanism for sports drink production according to claim 5, characterized in that: The upper end of the material box (61) is fixedly connected to a filling component (66), and a second motor (67) is fixedly connected to one side of the material box (61). The output end of the second motor (67) is fixedly connected to a stirring paddle (69).

7. A filling mechanism for sports drink production according to claim 6, characterized in that: The filling component (66) includes a fixing frame (661), the lower end of which is fixedly connected to the upper end of the material box (61), a second pump (662) is fixedly connected to the upper end of the fixing frame (661), a telescopic hose (664) is fixedly connected to the output end of the second pump (662), a discharge port (665) is fixedly connected to the lower end of the telescopic hose (664), and a first pipe rack (663) is fixedly connected to one side of the telescopic hose (664).

8. A filling mechanism for sports drink production according to claim 7, characterized in that: A second tube frame (667) is fixedly connected to one side of the discharge port (665). An electric telescopic rod (666) is fixedly connected between the first tube frame (663) and the second tube frame (667). A spring plate (668) is fixedly connected to the lower end of the second tube frame (667). A buffer pad is fixedly connected to the lower end of the spring plate (668).

Images