Setting device for engineering fibers

Abstract

The utility model discloses a setting device for engineering fibers, which relates to the technical field of engineering fibers and comprises a shell and an observation door arranged on one side of the shell, a first sliding rail is arranged in the middle section of the top of the shell, a pair of first sliding blocks are arranged in the first sliding rail in a sliding mode, and the lower end of each first sliding block is connected with a spraying pipe. A sewage hopper is arranged at the bottom of the shell, a filter plate is arranged at the upper end of the sewage hopper, and a rail is arranged on the side wall of the shell. When the two-way screw rod I rotates, the two-way screw rod I can drive the two groups of sliding blocks I and the two groups of spraying pipes connected with the sliding blocks I to move synchronously, so that engineering fibers can be cooled and shaped quickly and uniformly; meanwhile, through precise meshing transmission between the first bevel gear and the second bevel gear as well as between the second bevel gear and the third bevel gear, the rotation movement further drives the second bidirectional screw rod to rotate, so that two groups of brushes mounted on the second bidirectional screw rod can effectively clean the filter plate at the same time.

Description

Technical Field

[0001] This utility model relates to the field of engineering fiber technology, and in particular to a shaping device for engineering fibers. Background Technology

[0002] Cooling and setting is a crucial step in the production of engineered fibers, as it directly affects the quality and performance of the final product.

[0003] Traditional cooling methods often fail to achieve rapid and uniform cooling, potentially leading to inconsistent product quality. Meanwhile, filter plates are an indispensable component in fiber processing, used to filter impurities and maintain process cleanliness. However, with prolonged use, filter plates are prone to clogging due to fibers and other impurities, reducing their efficiency. To address this issue, regular cleaning of the filter plates is necessary. Traditional methods often involve manual cleaning or the use of separate cleaning devices. These methods are not only inefficient but also fail to achieve uniform cooling while simultaneously cleaning the filter plates, thus increasing labor costs and equipment complexity. Utility Model Content

[0004] This utility model provides a shaping device for engineering fibers, including a housing and an observation door on one side of the housing. A slide rail is provided in the middle section of the top of the housing, and a pair of sliders slide in the slide rail. The lower end of each slider is connected to a spray pipe. A sewage hopper is provided at the bottom of the housing, and a filter plate is provided at the upper end of the sewage hopper. A track is provided on the side wall of the housing, and a pair of brushes slide in the track. The pair of brushes are located on the upper side of the filter plate.

[0005] Preferably, a bidirectional lead screw is rotatably mounted inside the slide rail, and both ends of the bidirectional lead screw are threadedly connected to a pair of sliders. The bidirectional lead screw is driven by a motor.

[0006] Preferably, a bidirectional lead screw is rotatably provided inside the track, and the two ends of the bidirectional lead screw are respectively threaded to a pair of brushes.

[0007] Preferably, a rotating rod is rotatably provided on the side wall of the housing, and bevel gears are connected to both the upper and lower ends of the rotating rod. The bevel gear at the upper end meshes with bevel gear at the end of the double-acting lead screw, and the bevel gear at the lower end meshes with bevel gear at the middle of the double-acting lead screw.

[0008] Preferably, slide rails are provided on both sides of the top of the housing, and sliders are provided at both ends of the spray pipe, with the sliders sliding within the slide rails.

[0009] Preferably, a water tank is installed on one side of the shell, and the water in the water tank is pumped into two sets of spray pipes through a water pump and pipes. The two sets of spray pipes are connected in series through pipes that pass through an upper hole at the top of the shell.

[0010] Preferably, both ends of the housing are provided with through holes, a winding roller is rotatably installed on one side of one set of through holes, and a feeding roller is rotatably installed on one side of the other set of through holes.

[0011] Preferably, multiple sets of support rollers are installed on the inner wall of the housing.

[0012] Preferably, inclined guide plates are provided on both inner walls of the housing, and the guide plates are located on the upper side of the material troughs opened on both sides of the filter plate.

[0013] Preferably, a filter screen is provided near the drain outlet of the sewage hopper.

[0014] This utility model provides a shaping device for engineering fibers, which, compared with the prior art:

[0015] 1. When the bidirectional lead screw rotates, it not only drives the two sets of sliders and the two sets of spray pipes connected to them to move synchronously, thereby achieving rapid and uniform cooling and shaping of the engineering fibers; at the same time, through the precise meshing transmission between bevel gears one and two, and between bevel gears two and three, this rotational motion further drives the rotation of the bidirectional lead screw two. This series of linkage mechanisms enables the two sets of brushes installed on the bidirectional lead screw two to simultaneously and effectively clean the filter plate, effectively preventing the problem of reduced work efficiency caused by filter plate clogging by impurities.

[0016] 2. This utility model provides a material trough on both sides of the filter plate to store the fibers cleaned by the brush, and an inclined guide plate is set on the material trough to guide the sewage to the middle of the filter plate, preventing impurities in the material trough from being washed out by the sewage. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0019] Figure 2 This is a side view of the overall structure of an embodiment of the present utility model;

[0020] Figure 3 This is a rear view schematic diagram of the shell structure according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the structure of a brush or similar component according to an embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the bevel gear meshing structure according to an embodiment of the present invention;

[0023] Figure 6 This is a schematic diagram of the spray pipe structure according to an embodiment of the present utility model;

[0024] Figure 7 This is a schematic diagram of the filter plate and other structures according to an embodiment of the present utility model;

[0025] Figure 8 This is a cross-sectional view of the sewage hopper according to an embodiment of the present invention.

[0026] Figure label:

[0027] 1. Housing; 2. Through hole; 3. Rewinding roller; 4. Observation door; 5. Top hole; 6. Feeding roller; 7. Support roller; 8. Guide plate; 9. Sewage hopper; 10. Slide rail one; 11. Slide rail two; 12. Spray pipe; 13. Slider one; 14. Slider two; 15. Double-acting lead screw one; 16. Bevel gear one; 17. Rotating rod; 18. Bevel gear two; 19. Double-acting lead screw two; 20. Bevel gear three; 21. Track; 22. Water tank; 23. Water pump; 24. Filter plate; 25. Material trough; 26. Filter screen; 27. Brush. Detailed Implementation

[0028] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0029] Please refer to Figures 1-8 This utility model provides a shaping device for engineering fibers, including a housing 1 and an observation door 4 provided on one side of the housing 1. The observation door 4 is used to observe the internal condition of the housing 1, which facilitates the maintenance of the internal structure of the housing 1.

[0030] Through holes 2 are provided at both ends of the housing 1. A take-up roller 3 is rotatably installed on one side of one set of through holes 2, and a feed roller 6 is rotatably installed on one side of the other set of through holes 2. The engineering fiber to be shaped is sleeved on the feed roller 6, and one end of it is passed through the through hole 2 and wound around the take-up roller 3. The engineering fiber located between the feed roller 6 and the take-up roller 3 is inside the housing 1. This part of the engineering fiber is shaped by water cooling.

[0031] In addition, multiple sets of support rollers 7 are installed on the inner wall of the housing 1. The support rollers 7 are located on the lower side of the engineering fibers. The support of the support rollers 7 makes the engineering fibers more stable when sprayed with cold water.

[0032] A slide rail 10 is provided in the middle section of the top of the housing 1. A pair of sliders 13 slide inside the slide rail 10. The lower end of each slider 13 is connected to a spray pipe 12. A water tank 22 is installed on one side of the housing 1. The water in the water tank 22 is pumped into the two sets of spray pipes 12 by a water pump 23 and a pipe. The two sets of spray pipes 12 are connected in series by a pipe that passes through the upper hole 5 opened at the upper end of the housing 1. The cold water in the water tank 22 is pumped into the two sets of spray pipes 12 by the pipe and the water pump 23. The two sets of sliders 13 move the spray pipes 12 in opposite directions and in a way that allows for rapid and uniform spraying and shaping of the engineering fibers. The pipe has a sufficient length to accommodate the movement distance of the spray pipes 12.

[0033] In addition, a bidirectional lead screw 15 is rotatably installed inside the slide rail 10. The two ends of the bidirectional lead screw 15 are threadedly connected to a pair of sliders 13 respectively. The bidirectional lead screw 15 is driven by a motor. The rotation of the bidirectional lead screw 15 causes the sliders 13 and the spray pipe 12 to move automatically, thereby improving the shaping efficiency.

[0034] Furthermore, slide rails 11 are provided on both sides of the top of the housing 1, and sliders 14 are provided at both ends of the spray pipe 12. The sliders 14 slide within the slide rails 11 to improve the stability of the spray pipe 12 when it moves.

[0035] The bottom of the shell 1 is provided with a sewage hopper 9, which collects the sewage sprayed by the spray pipe 12. At the same time, a filter plate 24 is provided at the upper end of the sewage hopper 9, and the sewage enters the bottom of the sewage hopper 9 through the filtration of the filter plate 24.

[0036] A track 21 is provided on the side wall of the housing 1. A pair of brushes 27 are slidably arranged in the track 21. The pair of brushes 27 are located on the upper side of the filter plate 24. The reciprocating movement of the brushes 27 on the filter plate 24 is used to clean the filter plate 24 and prevent the mesh from clogging.

[0037] A double-acting lead screw 19 is rotatably installed inside the track 21. The two ends of the double-acting lead screw 19 are threadedly connected to a pair of brushes 27, and the movement of the brushes 27 is achieved by the rotation of the double-acting lead screw 19.

[0038] To enable the bidirectional lead screw 19 to rotate, a rotating rod 17 is rotatably installed on the side wall of the housing 1. Both the upper and lower ends of the rotating rod 17 are connected to bevel gears 18. The upper bevel gear 18 meshes with the bevel gear 16 connected to the end of the bidirectional lead screw 15, and the lower bevel gear 18 meshes with the bevel gear 20 connected to the middle of the bidirectional lead screw 15. Therefore, when the motor drives the bidirectional lead screw 15, the bidirectional lead screw 19 rotates through the precise meshing transmission between bevel gear 16 and bevel gear 18, and between bevel gear 18 and bevel gear 20.

[0039] Inclined guide plates 8 are provided on both inner walls of the housing 1. The guide plates 8 guide the sewage to the middle of the filter plate 24. The guide plates 8 are located on the upper side of the material troughs 25 opened on both sides of the filter plate 24. The material troughs 25 are used to store the fibers cleaned by the brush 27. The guide plates 8 block the upper part of the material troughs 25 without affecting the use of the brush 27 and prevent the limiter from being pushed out of the material troughs 25 by the sewage.

[0040] A filter screen 26 is installed near the drain outlet of the sewage hopper 9. The filter screen 26 performs secondary filtration on the sewage discharged into the sewage hopper 9.

[0041] In summary, the working principle of the shaping device for engineering fibers according to this utility model embodiment is as follows: A motor drives a bidirectional lead screw 15 to rotate, which in turn drives a spray pipe 12 to rapidly and uniformly cool and shape the fibers. Through the precise meshing transmission between bevel gear 16 and bevel gear 18, and between bevel gear 18 and bevel gear 20, the bidirectional lead screw 19 rotates, driving a brush 27 to clean the filter plate 24 and prevent clogging. Wastewater after spraying is filtered through the filter plate 24 and enters the wastewater hopper 9, and is then purified and discharged through a secondary filter screen 26, ensuring clean production. The entire process is highly efficient and interconnected, improving product quality and equipment maintenance efficiency.

[0042] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A shaping device for engineering fibers, comprising a housing (1) and an observation door (4) disposed on one side of the housing (1), characterized in that: The top of the housing (1) is provided with a slide rail (10) in the middle section. A pair of sliders (13) slide in the slide rail (10). Each slider (13) is connected to a spray pipe (12) at its lower end. The bottom of the housing (1) is provided with a sewage hopper (9). The upper end of the sewage hopper (9) is provided with a filter plate (24). A track (21) is provided on the side wall of the housing (1). A pair of brushes (27) slide in the track (21). The pair of brushes (27) are located on the upper side of the filter plate (24).

2. The shaping device for engineering fibers according to claim 1, characterized in that: The slide rail (10) is rotatably equipped with a bidirectional lead screw (15), and the two ends of the bidirectional lead screw (15) are respectively threaded to a pair of sliders (13). The bidirectional lead screw (15) is driven by a motor.

3. The shaping device for engineering fibers according to claim 2, characterized in that: A two-way lead screw (19) is rotatably installed inside the track (21), and the two ends of the two-way lead screw (19) are threadedly connected to a pair of brushes (27).

4. The shaping device for engineering fibers according to claim 3, characterized in that: A rotating rod (17) is rotatably provided on the side wall of the housing (1). Both the upper and lower ends of the rotating rod (17) are connected to bevel gears (18). The bevel gears (18) at the upper end mesh with bevel gears (16) connected to the end of the double-acting screw (15). The bevel gears (18) at the lower end mesh with bevel gears (20) connected to the middle of the double-acting screw (15).

5. The shaping device for engineering fibers according to claim 4, characterized in that: The top of the housing (1) is provided with slide rails (11) on both sides, and the spray pipe (12) is provided with sliders (14) at both ends. The sliders (14) slide in the slide rails (11).

6. The shaping device for engineering fibers according to claim 5, characterized in that: A water tank (22) is installed on one side of the shell (1). The water in the water tank (22) is pumped into two sets of spray pipes (12) by a water pump (23) and a pipe. The two sets of spray pipes (12) are connected in series by a pipe, which passes through the upper hole (5) opened at the upper end of the shell (1).

7. The shaping device for engineering fibers according to claim 1, characterized in that: Both ends of the housing (1) are provided with through holes (2). A winding roller (3) is rotatably installed on one side of one set of through holes (2), and a feeding roller (6) is rotatably installed on one side of the other set of through holes (2).

8. The shaping device for engineering fibers according to claim 7, characterized in that: Multiple sets of support rollers (7) are installed on the inner wall of the housing (1).

9. The shaping device for engineering fibers according to claim 8, characterized in that: Inclined guide plates (8) are provided on both sides of the inner wall of the housing (1), and the guide plates (8) are located on the upper side of the material troughs (25) opened on both sides of the filter plate (24).

10. The shaping device for engineering fibers according to claim 1, characterized in that: The sewage hopper (9) is equipped with a filter screen (26) near the drain outlet.

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