Energy-saving yarn steaming device
By using a gas generator to produce high-temperature steam, the problem of frequent equipment failures and high maintenance costs in existing technologies is solved, thus achieving energy-saving effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHISHOU DEYONGSHENG TEXTILE CO LTD
- Filing Date
- 2024-12-18
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing technology, traditional steaming equipment has high energy consumption. The existing technology provides steaming equipment with low failure rate and high maintenance cost through electric heating. The heat transfer source equipment has low failure rate and low maintenance cost. According to actual measurement, the energy consumption per ton of yarn decreased from 53 yuan/ton to 23 yuan/ton.
High-temperature steam is generated by a gas generator and then used to provide heat to the steamer through a steam heating tube, replacing the traditional electric heating method. This reduces equipment failure and maintenance costs.
This resulted in lower equipment failure rates, reduced maintenance costs, and a decrease in energy consumption per ton of yarn from 53 yuan/ton to 23 yuan/ton.
Smart Images
Figure CN224119266U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile technology, and in particular to an energy-saving yarn steaming device. Background Technology
[0002] The process involves placing bobbins or cones of yarn into a steamer and heating and humidifying them according to specified temperature, pressure, and time, or placing them in a steaming chamber and spraying them with steam. The former is used for high-twist yarns, pure synthetic fiber yarns, and blended yarns, while the latter is commonly used for wool yarns. This method is commonly known as "steaming yarn." The steamer is an important piece of equipment in textile factories. Current technology often uses electric heating to provide the heat source for the steamer. For example, the Lixin XLC originally used 16 heating elements (15KW / element) to heat the water entering the steamer, resulting in high power consumption. Furthermore, according to process requirements, the steam generated in the steamer must ultimately maintain a constant temperature and pressure, causing the heating element contactors to operate very frequently and easily become damaged. Utility Model Content
[0003] The purpose of this invention is to provide an energy-saving yarn steaming device to address the aforementioned shortcomings of the existing technology.
[0004] This utility model discloses an energy-saving steaming device for yarn, comprising a steamer, a gas generator, and a water storage tank. The steamer includes a housing and a heater installed therein to generate steam from water. The heater includes a steam heating pipe located at the bottom of the housing, with both ends of the steam heating pipe extending out of the housing. One end of the steam heating pipe is connected to the gas generator. The water storage tank is connected to the gas generator.
[0005] Furthermore, the steam heating tube is a coil.
[0006] Furthermore, a switching valve is provided at the other end of the steam heating pipe.
[0007] Furthermore, the water storage device includes a water storage tank and a water processor, the water storage tank and the water processor are connected by a pipeline, and the water processor is connected to the gas generator by a pipeline.
[0008] Furthermore, one end of the steam heating tube is connected to the gas generator via a steam pipe.
[0009] Furthermore, the outer layer of the steam pipe is provided with an insulation layer.
[0010] Furthermore, the water inlet of the water storage device is located at the bottom, and the water outlet is located at the top.
[0011] Furthermore, the water inlet of the water storage device is equipped with a filter.
[0012] This utility model installs a steam heating pipe, which uses a gas generator fueled by natural gas to produce high-temperature steam. The high-temperature steam enters the steam heating pipe inside the box through a pipeline, providing a heat source for the steamer. It changes the original more complex electric heating to a simple steam heating, resulting in lower equipment failure rate and reduced maintenance costs. Actual measurements show that the energy consumption per ton of yarn has decreased from 53 yuan / ton to 23 yuan / ton. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of an energy-saving yarn steaming device according to the present invention.
[0014] 1. Steamer; 11. Cabinet; 12. Heating element; 121. Steam heating pipe; 2. Gas generator; 3. Water storage tank; 31. Water storage tank; 32. Water processor; 4. Steam trap; 5. Steam pipe; 6. Insulation layer; 7. Filter. Detailed Implementation
[0015] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0016] Example 1
[0017] like Figure 1 As shown, the present invention provides an energy-saving steaming device for yarn, comprising a steamer 1, a gas generator 2, and a water storage tank 3. The steamer 1 includes a housing 11 and a heater 12 installed therein to generate steam from water. The heater 12 includes a steam heating pipe 121, which is located at the bottom of the housing 11. Both ends of the steam heating pipe 121 extend out of the housing 11, with one end connected to the gas generator 2. The water storage tank 3 is connected to the gas generator 2.
[0018] This utility model installs a steam heating pipe 121, which generates high-temperature steam by using a gas generator 2 fueled by natural gas. The high-temperature steam enters the steam heating pipe 121 inside the housing 11 through a pipeline, providing a heat source for the steamer 1. The original more complex electric heating is replaced by simple steam heating, resulting in lower equipment failure rate and reduced maintenance costs. According to actual measurements, the energy consumption per ton of yarn has decreased from 53 yuan / ton to 23 yuan / ton.
[0019] Example 2
[0020] The steam heating pipe 121 is a coil, and the coil length of the steam heating pipe 121 in the box 11 is as long as possible to ensure that the steam heat energy in the steam heating pipe 121 is transferred to the water in the box 11.
[0021] A drain valve 4 can be provided at the other end of the steam heating pipe 121 to facilitate the discharge of water that has been cooled by the steam inside the steam heating pipe 121.
[0022] The water storage device 3 may include a water storage tank 31 and a water processor 32. The water storage tank 31 and the water processor 32 are connected by a pipeline, and the water processor 32 is connected to the gas generator 2 by a pipeline. The water treated by the water processor 32 has a higher purity.
[0023] One end of the steam heating pipe 121 can be connected to the gas generator 2 via the steam pipe 5. The outer layer of the steam pipe 5 can be provided with an insulation layer 6 to prevent heat loss.
[0024] The water inlet of the water reservoir 3 can be located at the bottom, and the water outlet can be located at the top. The water inlet of the water reservoir 3 can be equipped with a filter 7 to perform preliminary filtration of the water.
[0025] For any points not covered above, existing technologies shall apply.
[0026] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art can make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the direction of the present invention or exceeding the scope defined by the appended claims. Those skilled in the art should understand that any modifications, equivalent substitutions, improvements, etc., made to the above embodiments based on the technical essence of the present invention should be included within the protection scope of the present invention.
Claims
1. An energy-saving yarn steaming device, characterized in that: The device includes a steamer, a gas generator, and a water storage tank. The steamer includes a housing and a heater installed therein to generate steam from water. The heater includes a steam heating pipe located at the bottom of the housing. Both ends of the steam heating pipe extend out of the housing, with one end connected to the gas generator. The water storage tank is connected to the gas generator.
2. The energy-saving steaming device as described in claim 1, characterized in that: The steam heating tube is a coil.
3. The energy-saving yarn steaming device as described in claim 1, characterized in that: A switch valve is provided at the other end of the steam heating pipe.
4. The energy-saving steaming device as described in claim 1, characterized in that: The water storage device includes a water tank and a water processor. The water tank and the water processor are connected by a pipeline, and the water processor is connected to the gas generator by a pipeline.
5. The energy-saving steaming device as described in claim 1, characterized in that: One end of the steam heating tube is connected to the gas generator via a steam pipe.
6. The energy-saving steaming device as described in claim 5, characterized in that: The outer layer of the steam pipe is equipped with a heat insulation layer.
7. The energy-saving yarn steaming device as described in claim 1, characterized in that: The water inlet of the water storage tank is located at the bottom, and the water outlet is located at the top.
8. The energy-saving steaming device as described in claim 7, characterized in that: The water inlet of the water storage tank is equipped with a filter.