Fabricated thermal insulation integrated external wall panel

Abstract

The utility model discloses an assembly type thermal insulation integrated external wall panel, which belongs to the technical field of assembly type external wall panels, and comprises a main body structural beam, and an external wall panel is arranged on one side of the main body structural beam. The external wall panel comprises a structural layer, a first heat preservation layer, a second heat preservation layer, a plurality of sets of heat preservation ground anchors, a plurality of sets of L-shaped fixing pieces, a plurality of sets of bolts, two sets of embedded steel plates and two sets of nut sleeves. According to the utility model, the structural layer is arranged in the form of the reinforced concrete ribbed beam thin plate, so that the structural rigidity and strength are improved by the ribbed beams, the thickness of the external wall panel is reduced, and the overall weight of the external wall panel is also reduced; the thermal insulation layer I and the thermal insulation layer II adopt thermal insulation plates with combustion grades of B grade and A grade, so that the fireproof performance of the external wall panel can be improved; the first heat preservation layer, the second heat preservation layer and the structural layer are connected in a built-in, anchoring and bonding mode, the connection reliability is improved, and machining and installation are convenient.

Description

Technical Field

[0001] This utility model relates to the technical field of prefabricated exterior wall panels, specifically a prefabricated integrated thermal insulation exterior wall panel. Background Technology

[0002] With economic development, prefabricated building technology has matured, enabling standardized design of building components, factory processing, and on-site assembly. This construction method saves manpower and resources, shortens the construction cycle, and improves project quality. In prefabricated buildings, the form and characteristics of the exterior wall panels have a significant impact on project cost, construction difficulty, building safety, and comfort.

[0003] The existing technology has the following shortcomings: The existing technology, disclosed in publication number CN214364215U, discloses a prefabricated integrated wall panel suitable for steel structure external enclosure systems, "including an insulation layer, a structural layer, and a finishing layer; the structural layer is a thin reinforced concrete slab with pre-embedded connecting steel plates, which are fixedly connected to the steel beams of the steel structure through wall panel connectors; the insulation layer is bonded to the structural layer with concrete during fabrication and fixed with insulation layer anchor nails; the finishing layer includes ceramic tiles, facing bricks or cement interface mortar, mesh fabric, waterproof mortar, and exterior wall coating."

[0004] When using the aforementioned prefabricated integrated wall panels, the structural layer thickness becomes quite thick when the floor height is large, significantly increasing the self-weight of the wall panels. Since the insulation and structural layers are still fixed using adhesive-anchor combinations, there is a risk of detachment. Traditional prefabricated integrated wall panels use lightweight concrete or light steel keel as the main load-bearing components, with the insulation material fixed to the outside of the wall panel or sandwiched in the middle using adhesive-anchor combinations. This results in low overall wall panel strength, significant thickness, unreliable connection performance between insulation and structure, and an inability to achieve the same lifespan for both insulation and structure. Utility Model Content

[0005] The purpose of this utility model is to provide a prefabricated integrated thermal insulation exterior wall panel to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a prefabricated integrated thermal insulation exterior wall panel, comprising a main structural beam, the main structural beam being made of steel reinforcement and concrete, and an exterior wall panel being provided on one side of the main structural beam, the exterior wall panel being used for decorative thermal insulation of the building exterior wall.

[0007] As a further preferred embodiment of this technical solution, the exterior wall panel includes a structural layer, a first insulation layer, a second insulation layer, multiple sets of insulation anchors, multiple sets of L-shaped fasteners, multiple sets of bolts, two sets of embedded steel plates, and two sets of nut sleeves. The structural layer is a thin reinforced concrete ribbed beam slab. The first insulation layer is embedded in a groove on the surface of the structural layer. The second insulation layer is glued to the outside of the first insulation layer. Multiple sets of insulation anchors are installed through the second insulation layer and the first insulation layer. Multiple sets of L-shaped fasteners are symmetrically arranged at the top and bottom of the side wall of the structural layer. Multiple sets of bolts are installed through the L-shaped fasteners. Two sets of embedded steel plates are embedded at the bottom of the side wall of the structural layer. Two sets of nut sleeves are embedded at the top of the side wall of the structural layer.

[0008] As a further preferred embodiment of this technical solution, the height of the structural layer is consistent with the vertical height of the exterior wall panel, and the first insulation layer and the second insulation layer are fixedly connected together by insulation anchors.

[0009] As a further preferred embodiment of this technical solution, the first insulation layer is made of a Class B fire-resistant insulation board, and the second insulation layer is made of a Class A fire-resistant insulation board.

[0010] As a further preferred embodiment of this technical solution, the L-shaped fastener is fixed together with the main structural beam by bolts, and the bolts and nut sleeves are correspondingly arranged.

[0011] As a further preferred embodiment of this technical solution, the L-shaped fastener is welded together with the embedded steel plate, and the surface of the L-shaped fastener is provided with mounting holes.

[0012] This utility model provides a prefabricated integrated thermal insulation exterior wall panel, which has the following beneficial effects:

[0013] This invention employs a reinforced concrete ribbed beam thin-plate design in the structural layer. The ribbed beams improve structural rigidity and strength, reduce the thickness of the exterior wall panel, and lower the overall weight of the exterior wall panel. Insulation layers one and two significantly improve the thermal insulation performance of the exterior wall panel, meeting the parameter requirements of ultra-low energy consumption buildings. Insulation layers one and two use insulation boards with fire ratings of B and A, respectively, which improves the fire resistance of the exterior wall panel. The connection between insulation layers one and two and the structural layer is achieved through embedding, anchoring, and bonding, improving the reliability of the connection and facilitating processing and installation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall exploded structure of this utility model;

[0016] Figure 3This is a schematic diagram of the embedded steel plate structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the L-shaped fastener structure of this utility model.

[0018] In the diagram: 1. Main structural beam; 2. Structural layer; 3. Insulation layer one; 4. Insulation layer two; 5. Insulation anchor; 6. L-shaped fastener; 7. Bolt; 8. Embedded steel plate; 9. Nut sleeve. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] This utility model provides a technical solution: such as Figure 1 and Figure 2As shown in this embodiment, a prefabricated integrated thermal insulation exterior wall panel includes a main structural beam 1, which is made of reinforced concrete. An exterior wall panel is installed on one side of the main structural beam 1. The exterior wall panel can provide decorative insulation for the building's exterior wall. The exterior wall panel includes a structural layer 2, a first insulation layer 3, a second insulation layer 4, multiple sets of insulation anchors 5, multiple sets of L-shaped fasteners 6, multiple sets of bolts 7, two sets of embedded steel plates 8, and two sets of nut sleeves 9. The structural layer 2 is a reinforced concrete ribbed beam slab. The first insulation layer 3 is embedded in a groove on the surface of the structural layer 2. The second insulation layer 4 is adhered to the insulation layer by adhesive. On the outside of layer 3, multiple sets of insulation anchors 5 are installed inside insulation layer 4 and insulation layer 3. Multiple sets of L-shaped fasteners 6 are symmetrically arranged at the top and bottom of the side wall of structural layer 2. Multiple sets of bolts 7 are installed inside the L-shaped fasteners 6. Two sets of embedded steel plates 8 are embedded at the bottom of the side wall of structural layer 2. Two sets of nut sleeves 9 are embedded at the top of the side wall of structural layer 2. The height of structural layer 2 is consistent with the vertical height of the exterior wall panel. The standard horizontal width is 3 meters, and the horizontal width of non-standard parts can be adjusted according to the column spacing and opening size. Insulation layer 3 and insulation layer 4 are fixedly connected together by insulation anchors 5. Layer 3 uses a Class B fire-rated insulation board, while layer 4 uses a Class A fire-rated insulation board. The L-shaped fastener 6 is connected to the main structural beam 1 by bolts 7, with corresponding bolts 7 and nut sleeves 9. The L-shaped fastener 6 is welded to the embedded steel plate 8, and mounting holes are provided on its surface. During the pouring of structural layer 2, insulation layer 3 is embedded in the grooves on the surface of structural layer 2, while the nut sleeves 9 and embedded steel plates 8 are embedded at the four corners inside structural layer 2, completing integrated pouring and fixing. After the pouring of structural layer 2 is completed, insulation layer 4 is connected to the main structural beam 1. The first layer 3 and the rib beams of the second structural layer 2 are glued together. Finally, the first insulation layer 3 and the second insulation layer 4 are simultaneously anchored to the second structural layer 2 using insulation anchors 5, thus completing the assembly of the exterior wall panels. When installing the exterior wall panels, the L-shaped fasteners 6 are fixed to the outside of the main structural beam 1 using bolts 7. Then, the bolts 7 are inserted into the nut sleeves 9 to complete the installation and fixation of the L-shaped fasteners 6 to the top of the second structural layer 2. Finally, the L-shaped fasteners 6 are welded to the embedded steel plate 8 to complete the installation and fixation of the L-shaped fasteners 6 to the bottom of the second structural layer 2, thereby completing the installation and fixation of the main structural beam 1 and the exterior wall panels.

[0021] This utility model provides a prefabricated integrated thermal insulation exterior wall panel, the specific working principle of which is as follows:

[0022] When using this prefabricated integrated thermal insulation exterior wall panel, during assembly, structural layer 2 is a reinforced concrete ribbed slab. During the pouring of structural layer 2, insulation layer 3 is embedded in the grooves on the surface of structural layer 2, and nut sleeves 9 and embedded steel plates 8 are embedded at the four corners inside structural layer 2, completing the integrated pouring and fixing. After pouring structural layer 2, insulation layer 4 is glued together with insulation layer 3 and the ribs of structural layer 2. Finally, insulation anchors 5 are used to simultaneously anchor insulation layer 3 and insulation layer 4 to structural layer 2, thus completing the assembly of the exterior wall panel. The ribs improve structural rigidity and strength, reduce the thickness of the exterior wall panel, and also reduce the overall weight of the exterior wall panel. The insulation layer 3 and insulation layer 4 can significantly improve the thermal insulation performance of the exterior wall panel. The insulation layer 3, insulation layer 4 and structural layer 2 are connected by embedding, anchoring and bonding, which improves the reliability of the connection. When installing the exterior wall panel, the L-shaped fastener 6 is fixed to the outside of the main structural beam 1 by bolts 7, and then the bolts 7 are inserted into the nut sleeve 9 to complete the installation and fixation of the L-shaped fastener 6 to the top of the structural layer 2. Finally, the L-shaped fastener 6 is welded to the embedded steel plate 8 to complete the installation and fixation of the L-shaped fastener 6 to the bottom of the structural layer 2, thereby completing the installation and fixation of the main structural beam 1 and the exterior wall panel. The installation is convenient and the connection is stable, reducing the risk of falling off.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabricated thermal insulation integrated exterior wall panel, characterized by, Includes a main structural beam (1), which is made of steel bars and concrete. An exterior wall panel is provided on one side of the main structural beam (1), which can be used for decoration and insulation of the building exterior wall. The exterior wall panel includes a structural layer (2), a first insulation layer (3), a second insulation layer (4), multiple sets of insulation anchors (5), multiple sets of L-shaped fasteners (6), multiple sets of bolts (7), two sets of embedded steel plates (8), and two sets of nut sleeves (9). The structural layer (2) is a thin plate of reinforced concrete ribbed beam. The first insulation layer (3) is embedded in the groove on the surface of the structural layer (2). The second insulation layer (4) is glued to the outside of the first insulation layer (3). Multiple sets of insulation anchors (5) are installed through the second insulation layer (4) and the first insulation layer (3). Multiple sets of L-shaped fasteners (6) are symmetrically arranged at the top and bottom of the side wall of the structural layer (2). Multiple sets of bolts (7) are installed through the L-shaped fasteners (6). Two sets of embedded steel plates (8) are embedded at the bottom of the side wall of the structural layer (2). Two sets of nut sleeves (9) are embedded at the top of the side wall of the structural layer (2).

2. The prefabricated thermal insulation integrated exterior wall panel according to claim 1, characterized in that: The height of the structural layer (2) is consistent with the vertical height of the outer wall panel, and the insulation layer one (3) and the insulation layer two (4) are fixedly connected together by insulation anchors (5).

3. The prefabricated thermal insulation integrated exterior wall panel according to claim 1, characterized in that: The first insulation layer (3) uses a fire-grade B insulation board, and the second insulation layer (4) uses a fire-grade A insulation board.

4. The fabricated thermal insulation integrated exterior wall panel according to claim 1, characterized in that: The L-shaped fastener (6) is connected and fixed to the main structural beam (1) by bolts (7), and the bolts (7) are correspondingly set with the nut sleeve (9).

5. The prefabricated thermal insulation integrated exterior wall panel according to claim 1, characterized in that: The L-shaped fastener (6) is welded together with the embedded steel plate (8), and the L-shaped fastener (6) has mounting holes on its surface.

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