Support frame for image analysis

By using spliced ​​straight rods and a modularly designed support frame, the problem of difficulty in adjusting the position of the X-ray source and detector in existing support frames has been solved, enabling flexible detection and improved stability, reducing maintenance difficulty and extending equipment life.

CN224120963UActive Publication Date: 2026-04-14DE HUA NDT AUTOMATION TECH (SHANGHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing component flaw detection support frames are difficult to adjust flexibly between the X-ray source and the detector, leading to increased detection complexity, insufficient positioning accuracy, poor structural stability, and affecting the accuracy of detection results and equipment lifespan.

Method used

The support frame, featuring a spliced ​​straight rod structure and modular design, is a square frame connected by multiple triangular axes. Combined with vertical, horizontal, and left-right drive components, it enables precise movement and position adjustment of the X-ray source and detector. The support platform is equipped with casters to improve stability.

Benefits of technology

It enables flexible adjustment of the X-ray source and detector to adapt to the inspection needs of different parts, reduces maintenance costs, improves inspection accuracy and equipment stability, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of supporting frames, and discloses a supporting frame for image analysis, which comprises a plurality of straight rods spliced into a square frame through a plurality of triangular shafts; the number of the connecting rods is two, and the two sets of connecting rods are symmetrically and detachably arranged on the square frame; the number of the vertical driving assemblies is two, the vertical driving assemblies are symmetrically and detachably arranged on the two connecting rods, one vertical driving assembly is provided with a ray tube, and the other vertical driving assembly is provided with a placing piece used for bearing the flat panel detector; the two transverse driving assemblies are symmetrically arranged at the bottom of the square frame; the left-right driving assembly is arranged on the two transverse driving assemblies and can do linear motion through the two transverse driving assemblies; and the supporting table is arranged on the left-right driving assembly and used for bearing the clamp.
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Description

Technical Field

[0001] This utility model relates to the field of support frame technology, and specifically to a support frame for image analysis. Background Technology

[0002] In modern industrial production, the quality of parts directly affects the service life and safety of products. Especially in aerospace, automotive manufacturing, and machining, even minute internal defects can lead to serious structural failures. Therefore, high-precision flaw detection technology is crucial. Radiographic testing, as an important method of non-destructive testing, utilizes X-rays or gamma rays to penetrate parts and acquire image information through a detector to determine the presence of defects such as cracks, porosity, and inclusions. To ensure the accuracy of radiographic testing, the support frame, as the mounting base for the X-ray source and detector, has a significant impact on the quality of the inspection due to its stability and adjustability.

[0003] Existing component flaw detection support frames typically employ a fixed structure, making it difficult to flexibly adjust the relative position between the X-ray source and the detector. This necessitates additional adjustments to the overall equipment position or the use of auxiliary devices when inspecting components of different shapes and sizes, increasing operational complexity. Furthermore, traditional support frames, due to their relatively simple adjustment mechanisms, often suffer from insufficient positioning accuracy, making it difficult to precisely align the incident angle of the X-ray beam with the detector's position, thus affecting the accuracy of the inspection results. In addition, some support frames have weak structural stability and may deform during long-term use due to uneven loads or vibrations, thereby affecting flaw detection accuracy and even shortening the equipment's lifespan.

[0004] In view of the above, this application proposes a support frame for image analysis to solve the aforementioned problems, enabling the X-ray source and detector to move precisely between different heights, angles, and horizontal positions to adapt to the flaw detection requirements of different parts. Simultaneously, the support frame structure should possess good load-bearing capacity and deformation resistance to ensure stability during prolonged use. Furthermore, considering equipment maintenance costs, the components of the support frame should adopt a modular assembly design as much as possible, allowing damaged parts to be replaced individually, reducing maintenance difficulty and extending equipment lifespan. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a support frame for image analysis, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A support frame for image analysis includes,

[0008] There are multiple straight rods, which are spliced ​​together into a square frame by multiple triangular axes;

[0009] The connecting rods are provided in two sets, and the two sets of connecting rods are symmetrically and detachably mounted on the square frame;

[0010] The vertical drive assembly has two sets, which are symmetrically and detachably mounted on the two sets of connecting rods. One vertical drive assembly is equipped with a ray tube, and the other vertical drive assembly is equipped with a placement piece for receiving the flat panel detector.

[0011] Two sets of lateral drive components are provided, symmetrically arranged at the bottom of the square frame;

[0012] The left and right drive components are mounted on two sets of lateral drive components, and can perform linear motion through the two sets of lateral drive components.

[0013] The support platform, located on the left and right drive components, is used to support the clamps.

[0014] Optionally, the bottom of the vertical drive assembly is provided with a fixing plate, which is fastened to the ground by a mounting component.

[0015] Optionally, the ray tube can move linearly via a set of vertical drive components; the placement component can move linearly via another set of vertical drive components; wherein when the ray tube and the placement component move via the two sets of vertical drive components, they are both in a parallel position.

[0016] Optionally, the two sets of the lateral drive components are located at the bottom of the square frame on both sides where there are no connecting rods.

[0017] Optionally, the placement component is made of PVC material.

[0018] Optionally, the placement component includes a square plate, a partition, and a connecting plate;

[0019] The square plate is mounted on the vertical drive assembly and moves in a straight line;

[0020] The partition is located at the middle of the connection between the square plate and the connecting plate;

[0021] The connecting plate is the same size as the square plate, and it is connected to the square plate by bolts passing through the partition.

[0022] Optionally, the bottom of the support platform is provided with casters, and the lower surface of the casters is on the same horizontal plane as the bottom of the square frame.

[0023] This utility model provides a support frame for image analysis, which has the following advantages:

[0024] 1. It adopts a splicing straight rod structure, which is simple to install and easy to adjust according to the size of the room. The components are connected by triangular shafts, which can be quickly disassembled and assembled. Maintenance and replacement do not require large-scale replacement of parts, reducing maintenance costs.

[0025] 2. The vertical drive assembly can adjust the height of the X-ray tube and the placement component, flexibly changing the X-ray emission and reception positions to adapt to different detection needs. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the structure of the placement component of this utility model;

[0028] Figure 3 This is a schematic diagram of the support platform structure of this utility model.

[0029] In the diagram: 1. Straight rod; 2. Triangular shaft; 3. Connecting rod; 4. Vertical drive assembly; 41. Fixing plate; 5. Ray tube; 6. Placement piece; 61. Square plate; 62. Partition; 63. Connecting plate; 7. Horizontal drive assembly; 8. Left and right drive assembly; 81. Fixing plate; 9. Support platform; 91. Casters. Detailed Implementation

[0030] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0031] In the description of this utility model, it should be understood that the terms "lateral", "longitudinal", "end", "edge", "sidewall", "upper", "lower", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "end", "head", "tail", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the technical solution of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] This application proposes a support frame for image analysis, as detailed below:

[0033] For reference Figure 1-2This application mainly consists of a square frame assembled from multiple straight rods 1, two sets of connecting rods 3 set on the square frame, two sets of vertical drive components 4 set on the two sets of connecting rods 3, two sets of horizontal drive components 7 set at the bottom of the square frame, one set of left and right drive components 8 set on the two sets of horizontal drive components 7, and a support platform 9 set on the left and right drive components 8. Through the cooperation between the various structural groups, the device can be easily installed and maintained. During secondary installation, the occurrence of positional deviations can be reduced. Moreover, due to the splicing assembly method, if one set of straight rods 1 is twisted, only one set can be replaced, without the need for large-scale replacement of parts, which can reduce maintenance costs.

[0034] For reference Figure 1-2 The frame is made up of multiple identical and different straight rods 1 spliced ​​together to form a square frame. The square frame can be assembled to fit the size of the room where it is installed. During assembly, multiple straight rods 1 are spliced ​​together by triangular shafts 2. Disassembly can be completed by removing triangular shafts 2.

[0035] For reference Figure 1-2 Two sets of connecting rods 3 are installed on the square frame. The two sets of connecting rods 3 are symmetrically arranged. One set of connecting rods 3 has at least three rods, and the specific number is adjusted according to the size of the installation environment. The number of connecting rods 3 in each set is the same, and the height of the two sets is also the same. By setting multiple connecting rods 3, the occurrence of deformation on this side can be reduced.

[0036] For reference Figure 1-2 A set of vertical drive components 4 is provided on each of the two sets of connecting rods 3. The set of vertical drive components 4 is connected in series in the middle of the set of connecting rods 3. A fixing plate 41 is provided at the bottom of the vertical drive components 4. The fixing plate 41 can be fastened to the ground with bolts. Therefore, the vertical drive components 4 can avoid relying entirely on the connecting rods 3, reduce the load on the connecting rods 3 and the square frame, and avoid deformation.

[0037] For reference Figure 1-2 Two sets of vertical drive components 4 are symmetrically arranged on two sets of connecting rods 3. One set of vertical drive components 4 is equipped with a ray tube 5, and the other set of vertical drive components 4 is equipped with a placement piece 6 for receiving the flat panel detector. The ray tube 5 can move linearly through one set of vertical drive components 4; the placement piece 6 can move linearly through the other set of vertical drive components 4. When the ray tube 5 and the placement piece 6 move through the two sets of vertical drive components 4, they are in a parallel position. Thus, the height position can be adjusted by the vertical drive components 4, thereby changing the emission position of the ray tube and the receiving height of the ray on the other side; however, the parallel position does not change when the height of the two changes.

[0038] For reference Figure 2 It should be noted that the placement component 6 is made of PVC material and includes a square plate 61, a partition plate 62, and a connecting plate 63. The square plate 61 is installed on the vertical drive assembly 4 to move linearly. The partition plate 62 is located in the middle of the connection between the square plate 61 and the connecting plate 63. The connecting plate 63 is the same size as the square plate 61 and is connected to the square plate 61 by bolts passing through the partition plate 62. The placement component 6 is used to support the flat panel detector. Based on different flat panel detector sizes, the various parts of the placement component 6 can be disassembled and replaced with more suitable parts, thus avoiding the cumbersome process of supporting different flat panel detectors.

[0039] For reference Figure 1 Two sets of transverse drive components 7 are provided at the bottom of the square frame, located on the two sides of the bottom of the square frame where the connecting rods 3 are not located. Left and right drive components 8 are provided on the two sets of transverse drive components 7. Thus, the movement of the two sets of transverse drive components 7 can cause the left and right drive components 8 to reciprocate linearly towards the two sets of connecting rods 3. A support platform 9 is provided on the left and right drive components 8. The left and right drive components 8 can cause the support platform 9 to move linearly towards the two sides of the two sets of transverse drive components 7. A clamp for holding items can be installed on the support platform 9, and the left and right drive components 8 can be used to complete the operation at different positions required during the inspection.

[0040] For reference Figure 1 and Figure 3 The bottom of the support platform 9 is equipped with casters 91, and the lower surface of the casters 91 is on the same horizontal plane as the bottom of the square frame. When moving through the horizontal drive assembly 7 and the left and right drive assembly 8, the casters 91 assist in the movement, making the movement smoother. Secondly, the casters 91 also support the support platform 9, reducing pressure on the horizontal drive assembly 7 and the left and right drive assembly 8, which may cause jamming during driving.

[0041] In this invention, the working steps of the device are as follows:

[0042] 1. First, multiple sets of straight rods 1 are spliced ​​together to form a square frame via triangular shafts 2. Two sets of connecting rods 3 are set on both sides of the square frame. The two sets of connecting rods 3 are also installed on the square frame via triangular shafts 2.

[0043] 2. Next, the vertical drive assembly 4 is set in the middle of the two sets of connecting rods 3, and its bottom is fixedly connected to the ground through the fixing plate 41. Then, the two sets of horizontal drive assemblies 7 are set on both sides of the bottom of the square frame where there are no connecting rods 3. Then, the left and right drive assemblies 8 are set on the two sets of horizontal drive assemblies 7.

[0044] 3. Then, the support platform 9 is moved by the left and right drive components 8 and the lateral drive components 7, thereby changing the position of the load-bearing fixture on the support platform 9;

[0045] 4. Finally, the positions of the ray tube 5 and the placement piece 6 are changed by two sets of vertical drive components 4, thereby emitting rays through the ray tube 5. After the rays pass through the object, some rays are absorbed or scattered, and the remaining rays penetrate the object held by the clamp on the support platform 9 and irradiate the detector on the placement piece 6. The flat panel detector converts the energy of the rays into electronic signals and transmits the image data directly to a computer or display device for processing and display.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit and scope of this utility model. All such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A support frame for image analysis, characterized in that: include, A straight rod (1) is provided in multiple parts, which are spliced ​​together into a square frame by multiple triangular shafts (2); The connecting rod (3) is provided in two sets, and the two sets of connecting rods (3) are symmetrically and detachably set on the square frame; The vertical drive assembly (4) is provided in two sets, symmetrically and detachably mounted on two sets of connecting rods (3). One vertical drive assembly (4) is provided with a ray tube (5), and the other vertical drive assembly (4) is provided with a placement piece (6) for receiving the flat panel detector. The transverse drive assembly (7) has two sets, symmetrically arranged at the bottom of the square frame; The left and right drive components (8) are mounted on two sets of lateral drive components (7) and can move in a straight line through the two sets of lateral drive components (7); The support platform (9) is located on the left and right drive components (8) and is used to support the clamp.

2. The image analysis support frame according to claim 1, characterized in that: The vertical drive assembly (4) has a fixing plate (41) at its bottom, and the fixing plate (41) is fastened to the ground by an installation component.

3. The image analysis support frame according to claim 1, characterized in that: The ray tube (5) can move in a straight line through a set of vertical drive components (4); the placement component (6) can move in a straight line through another set of vertical drive components (4); when the ray tube (5) and the placement component (6) move through the two sets of vertical drive components (4), they are in parallel positions.

4. The image analysis support frame according to claim 1, characterized in that: The two sets of the lateral drive components (7) are located at the bottom of both sides of the square frame without connecting rods (3).

5. The image analysis support frame according to claim 1, characterized in that: The placement component (6) is made of PVC material.

6. The image analysis support frame according to claim 1, characterized in that: The placement component (6) includes a square plate (61), a partition (62), and a connecting plate (63); The square plate (61) is mounted on the vertical drive assembly (4) and moves in a straight line; The partition (62) is located at the middle of the connection between the square plate (61) and the connecting plate (63); The connecting plate (63) is the same size as the square plate (61), and it is connected to the partition plate (62) and the square plate (61) by bolts.

7. The image analysis support frame according to claim 1, characterized in that: The bottom of the support platform (9) is provided with casters (91), and the lower surface of the casters (91) is on the same horizontal plane as the bottom of the square frame.