Novel connector

Abstract

The novel connector comprises a body, the body is provided with a joint end, the joint end comprises a thin cover, a sealing member, a thick cover, a conductive member and a metal sleeve, the thick cover is provided with an annular groove, the sealing member is provided with a fixing part, and the fixing part is embedded into the annular groove; in the first state, the mold machines and forms the thick cover; in the second state, the mold machines and forms a thick cover fixed with a sealing piece; the thick cover is formed through primary processing, and then the sealing element is formed through secondary processing, so that the processed sealing element is directly connected and fixed with the thick cover, the fixed part and the annular groove are matched to form connection and fixation between the fixed part and the annular groove, the sealing element does not fall off or separate in the installation process of the conductive element, and the installation efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of connector technology, and specifically to a novel connector. Background Technology

[0002] Connectors, especially aviation connectors, have a joint consisting of a thin cap, a seal, a thick cap, a conductive element, and a metal sleeve. The seal is located between the thin and thick caps. One end of the conductive element passes through the thin cap and the seal, extending into the thick cap. The front end of the thick cap is used to connect with an external connector, while the other end of the conductive element forms an electrical connection with an external cable. The metal sleeve is fitted over the thin cap, seal, and thick cap to create a secure fit.

[0003] However, in actual installation, the seal serves a sealing function (the connection between the seal and the conductive component is an interference fit). Typically, the conductive component is first fitted to the thick cap, then the conductive component extends through the seal into the thick cap, and finally the thin cap is fitted to the conductive component. The problem with this installation method is that the seal is prone to displacement (the seal may lift) during the installation of the conductive component. The operator needs to completely adhere the seal to the thick cap before continuing to install the conductive component, affecting processing efficiency. Those skilled in the art have also used adhesive to bond the seal to the thick cap, but this method adds the step of applying adhesive. Others have used potting adhesive to form the seal, but this method is prone to adhesive overflow at the front end of the thick cap during potting, requiring the operator to handle the overflow, which also reduces processing efficiency. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is how to improve the fixing structure between the sealing element and the thick cover. To this end, a novel connector includes a body, the body having a connector end, the connector end including a thin cover, a sealing element, a thick cover, a conductive element, and a metal sleeve.

[0005] The thick cover has an annular groove, and the sealing element has a fixing part, which is embedded in the annular groove; in the first state, the thick cover is formed by the mold; in the second state, the thick cover with the sealing element fixed is formed by the mold.

[0006] The annular groove is dovetail-shaped.

[0007] The thick cover has a first through hole, the sealing element has a second through hole, and the thin cover has a third through hole. The inner diameter of the second through hole is smaller than that of the first through hole and the third through hole.

[0008] The inner wall of the third through hole is provided with a limiting part, which cooperates with the conductive component.

[0009] The thick cover is provided with a first positioning rib, the sealing element is provided with a second positioning rib, the thin cover is provided with a third positioning rib, the second positioning rib connects the first positioning rib and the third positioning rib, and the inner wall of the metal sleeve is provided with a positioning groove.

[0010] The connector end also includes a retaining spring, and the inner wall of the metal sleeve is provided with a retaining groove. The retaining spring extends into the retaining groove and abuts against the thin cover.

[0011] The thick cover has stepped protrusions, and the inner wall of the metal sleeve has stepped grooves that mate with the stepped protrusions.

[0012] The metal sleeve sidewall is also provided with a through groove, which extends to the front end of the metal sleeve.

[0013] The technical solution of this utility model has the following advantages:

[0014] 1. The present invention provides a novel connector that forms a thick cover through a first-stage processing and then forms a sealing element through a second-stage processing. This allows the sealed element to be directly connected and fixed to the thick cover after processing. The connection and fixation between the fixing part and the annular groove are achieved through the cooperation of the fixing part and the annular groove. During the installation of the conductive part, the sealing element will not fall off or separate, thus improving the installation efficiency.

[0015] 2. This utility model provides a novel connector with a dovetail design, which further improves the connection strength between the seal and the thick cover, preventing separation of the seal and the thick cover due to strong pulling. Alternatively, other structures can be used, such as ribs or textures on the inner wall of the annular groove, so that the seal forms an embedded effect during potting and molding, improving the fixing strength.

[0016] 3. The novel connector provided by this utility model has a second through hole that creates an interference fit, enabling the seal to achieve a better seal.

[0017] 4. The present invention provides a novel connector that uses a limiting part to create a limiting effect, thereby defining the position of the conductive component.

[0018] 5. The present invention provides a novel connector that achieves a positioning and fixing effect through the cooperation of positioning ribs and positioning grooves.

[0019] 6. The present invention provides a novel connector that uses a snap ring and a slot to fix the thin cover in place, preventing the thin cover from shaking.

[0020] 7. The present invention provides a novel connector in which the stepped protrusion and stepped groove cooperate to prevent the thick cover from protruding from the front end of the metal sleeve, thereby forming a limiting and fixing effect.

[0021] 8. The novel connector provided by this utility model has a through groove, which creates a certain elasticity when mating with an external connector, reducing the difficulty of insertion and removal. Attached Figure Description

[0022] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0023] Figure 1 A schematic diagram of the structure of the novel connector provided by this utility model;

[0024] Figure 2 A cross-sectional view of the novel connector provided by this utility model;

[0025] Figure 3 for Figure 2 Enlarged view of part A in the middle;

[0026] Figure 4 A schematic diagram illustrating the structure of the thick cap, sealing element, and thin cap assembly provided by this utility model;

[0027] Figure 5 A schematic diagram of the structure of the thin cap provided by this utility model;

[0028] Figure 6 A schematic diagram of the structure of the metal sleeve provided by this utility model.

[0029] Explanation of reference numerals in the attached figures:

[0030] 11. Body; 12. Thin cover; 13. Sealing element; 14. Thick cover; 15. Conductive element; 16. Metal sleeve; 17. Snap ring; 111. Connector end; 121. Third through hole; 122. Limiting part; 123. Third positioning rib; 131. Fixing part; 132. Second through hole; 133. Second positioning rib; 141. Annular groove; 142. First through hole; 143. First positioning rib; 144. Stepped protrusion; 161. Chamber; 162. Positioning groove; 163. Snap groove; 164. Stepped groove; 165. Through groove. Detailed Implementation

[0031] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0032] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0035] Example 1

[0036] This embodiment provides a novel connector, as shown in the attached figure. Figures 1-6 As shown, it includes:

[0037] The body 11 has a connector end 111, which includes a thin cover 12, a sealing element 13, a thick cover 14, a conductive element 15, and a metal sleeve 16. The metal sleeve 16 has a chamber 161, in which the thin cover 12, the sealing element 13, and the thick cover 14 are housed. One end of the conductive element 15 passes through the thin cover 12 and the sealing element 13 and extends into the thick cover 14. The other end of the conductive element 15 is used for connection with a cable. The front end of the thick cover 14 mates with an external connector, which is inserted into the thick cover 14 to form an electrical connection with the conductive element 15. The thick cover 14 has an annular groove 141, and the sealing element 13 has a fixing part 131. The annular groove 141 and the fixing part 131 are located at the connection between the thick cover 14 and the sealing element 13. That is, the annular groove 141 is located at the rear end of the thick cover 14, and the fixing part 131 is located at the front end of the sealing element 13. The fixing part 131 is embedded in the annular groove, thereby achieving the mating between the two.

[0038] In the first state, the thick cover 14 is formed by mold processing. Specifically, this mold processing involves injection molding within the mold. The first fixed mold and the moving mold cooperate to form a cavity identical to the thick cover 14, thus achieving the processing of the thick cover 14. In the second state, the thick cover 14 with the sealing element 13 is fixed in place by mold processing. This mold processing specifically refers to secondary processing. The processed thick cover 14 and the moving mold rotate together to the next processing station. At this time, the second fixed mold and the moving mold cooperate to form another cavity. The thick cover 14 is located in this cavity, and the mold performs a glue-filling process. The glue is then molded to form the sealing element 13. The fixing part 131 is formed by the glue flowing into the annular groove 141 and cooling to solidify, thus firmly fixing the thick cover 14 and the sealing element 13. The principle is the same as the secondary injection molding process. In this embodiment, the thick cover 14 is made of plastic, and the sealing element 13 is made of rubber. The strength of the sealing element 13 is lower than that of the thick cover 14. The thick cover 14 is formed through a single process, and the sealing element 13 is formed through a second process. This allows the sealed element 13 to be directly connected and fixed to the thick cover 14. The connection is secured by the cooperation of the fixing part 131 and the annular groove 141. During the installation of the conductive component 15, the sealing element 13 will not detach, improving installation efficiency. This processing method is equivalent to a mold set consisting of a first fixed mold, a second fixed mold, and two moving molds.

[0039] Specifically, as shown in the attached document Figures 2-3As shown, the annular groove 141 is dovetail-shaped. Specifically, the dovetail shape means that the bottom dimension of the annular groove 141 is larger than the dimension of the opening of the annular groove, forming a dovetail shape. This dovetail design further enhances the connection strength between the seal 13 and the thick cover 14, preventing separation between them due to excessive pulling. Alternatively, other structures can be used, such as ribs or textures on the inner wall of the annular groove 141, allowing the seal 13 to form an embedded effect during potting and molding, thus improving the fixing strength.

[0040] Specifically, as shown in the attached document Figures 1-5 As shown, the thick cover 14 has a first through hole 142. The number of first through holes 142 can be adjusted according to actual needs. In this embodiment, the number of first through holes 142 is the same as the number of conductive elements 15. The sealing element 13 has a second through hole 132, and the number of second through holes 132 is the same as the number of conductive elements 15. The thin cover 12 has a third through hole 121, and the number of third through holes 121 is the same as the number of conductive elements 15. In this embodiment, the first through hole 142, the second through hole 132, and the third through hole 121 are coaxially arranged. The inner diameter of the second through hole 132 is smaller than that of the first through hole 142 and the third through hole 121. The arrangement of the second through hole 132 forms an interference fit effect, allowing the sealing element 13 to achieve a better seal. The conductive element 15 extends through the third through hole 121 and the second through hole 132 into the first through hole 142.

[0041] Specifically, as shown in the attached document Figure 3 , Figure 6 As shown, a limiting part 122 is provided on the inner wall of the third through hole 121, and the limiting part 122 cooperates with the conductive element 15. The limiting part 122 forms a limiting effect, thus defining the position of the conductive element 15. The limiting part 122 and the conductive element 15 form a foolproof effect.

[0042] Specifically, as shown in the attached document Figures 3-6 As shown, the thick cover 14 is provided with a first positioning rib 143, the sealing element 13 is provided with a second positioning rib 133, and the thin cover 12 is provided with a third positioning rib 123. The second positioning rib 133 connects the first positioning rib 143 and the third positioning rib 123, and the second positioning rib 133, the first positioning rib 143, and the third positioning rib 123 are all located in the same direction. The inner wall of the metal sleeve 16 is provided with a positioning groove 162, that is, the inner wall of the chamber 161 is provided with a positioning groove 162. Through the cooperation of the positioning rib and the positioning groove 162, a positioning and fixing effect is formed, and it also has a foolproof effect.

[0043] Specifically, as shown in the attached document Figures 1-3As shown, the connector end 111 also includes a retaining spring 17. The inner wall of the metal sleeve 16 has a retaining groove 163, and a portion of the retaining spring 17 extends into the retaining groove 163, abutting against the thin cover 12. The retaining spring 17, in conjunction with the retaining groove 163, secures the thin cover 12, preventing it from shaking. In this embodiment, the retaining spring 17 abuts against the rear end of the thin cover 12 to achieve the securing effect.

[0044] Specifically, as shown in the attached document Figures 1-6 As shown, the thick cover 14 has a stepped protrusion 144, and the inner wall of the metal sleeve 16 has a stepped groove 164 that mates with the stepped protrusion 144. The engagement of the stepped protrusion 144 and the stepped groove 164 prevents the thick cover 14 from extending from the front end of the metal sleeve 16, thus creating a limiting and fixing effect.

[0045] Specifically, as shown in the attached document Figure 6 As shown, the metal sleeve 16 also has a through groove 165 on its sidewall, which extends to the front end of the metal sleeve 16. The through groove 165 provides a certain degree of elasticity when mating with an external connector, reducing the difficulty of insertion and removal.

[0046] Specifically, the front end of the thick cover 14 does not extend beyond the front end of the metal sleeve 16.

[0047] Specifically, in addition to the waterproof seal between the connector ends 111, the body 11 also has waterproof designs at the bends and connections with the cable, improving the overall sealing level of the connector.

[0048] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A novel connector, comprising a body (11) provided with a joint end (111), the joint end (111) comprising a thin cover (12), a sealing member (13), a thick cover (14), a conductive member (15), and a metal sleeve (16), characterized in that, the thick cover (14) is provided with an annular groove (141), the sealing member (13) is provided with a fixing portion (131) embedded into the annular groove (141); a first state, the thick cover (14) is formed by a mold; a second state, the thick cover (14) with the sealing member (13) fixed thereon is formed by a mold.

2. The novel connector according to claim 1, characterized in that, The annular groove (141) is dovetail type.

3. The novel connector according to claim 1, characterized in that, The thick cover (14) is provided with a first through hole (142), the sealing member (13) is provided with a second through hole (132), and the thin cover (12) is provided with a third through hole (121), the inner diameter of the second through hole (132) is smaller than the first through hole (142) and the third through hole (121).

4. The novel connector according to claim 3, characterized in that, The third through hole (121) is provided with a limiting portion (122) on the inner wall, and the limiting portion (122) cooperates with the conductive member (15).

5. The novel connector according to claim 1, characterized in that, The thick cover (14) is provided with a first positioning rib (143), the sealing member (13) is provided with a second positioning rib (133), and the thin cover (12) is provided with a third positioning rib (123), the second positioning rib (133) connects the first positioning rib (143) and the third positioning rib (123), and the inner wall of the metal sleeve (16) is provided with a positioning groove (162).

6. The novel connector according to claim 1, characterized in that, The joint end (111) further comprises a snap spring (17), the inner wall of the metal sleeve (16) is provided with a clamping groove (163), the snap spring (17) partially extends into the clamping groove (163), and the part of the snap spring (17) abuts against the thin cover (12).

7. The novel connector according to claim 1, characterized in that, The thick cover (14) is provided with a stepped protrusion (144), and the inner wall of the metal sleeve (16) is provided with a stepped groove (164) cooperating with the stepped protrusion (144).

8. The novel connector according to claim 1, characterized in that, The side wall of the metal sleeve (16) is further provided with a through groove (165), and the through groove (165) extends to the front end of the metal sleeve (16).

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