Clausena lansium cleaning and crushing integrated device
By designing an integrated washing and crushing device for yellow peel, which combines washing and crushing functions, the problem of low efficiency caused by equipment separation during yellow peel processing is solved, realizing automated integrated operation and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SPICE & BEVERAGE RES INST CHINESE ACAD OF TROPICAL AGRI SCI
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-17
AI Technical Summary
In the existing technology, the separation of cleaning and crushing equipment in the processing of yellow peel results in cumbersome operation, low efficiency and low degree of automation, which makes it difficult to meet the needs of large-scale industrial production.
Design a washing and crushing integrated device for yellow skin, which integrates a washing machine and a crusher. It realizes automated washing and crushing of materials through a spiral agitator and agitating crushing blades. After washing, the materials directly enter the crusher for crushing, simplifying the process and improving the degree of automation.
It has achieved automated integrated operation of yellow peel cleaning and crushing, reducing the risk of secondary pollution, shortening processing time, reducing labor costs, and improving production efficiency and product quality.
Smart Images

Figure CN224125206U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yellow peel processing technology, and in particular to an integrated device for cleaning and crushing yellow peel. Background Technology
[0002] Wampee is a nutritious fruit that often requires cleaning and crushing in the food processing industry to produce products such as juice, jam, and wine. Traditional processing methods typically use separate cleaning and crushing equipment. First, the wampee is cleaned, and then manually or with the aid of other transfer equipment, it is transferred to the crushing equipment for further processing. This separate operation not only increases the number of steps and makes the processing cumbersome, but also easily causes secondary contamination of the wampee during transfer, affecting product quality. Furthermore, the separate equipment requires individual debugging, operation, and maintenance, consuming significant manpower and time costs, resulting in low production efficiency and making it difficult to meet the needs of large-scale industrial production.
[0003] Therefore, there is an urgent need for a device that can integrate the washing and crushing of yellow peels, with a high degree of automation and good washing and crushing effect, in order to solve the problems existing in the current technology. Utility Model Content
[0004] The purpose of this invention is to provide an integrated washing and crushing device for yellow peel, so as to solve the problems of separation of washing and crushing equipment, low efficiency and low degree of automation in the existing yellow peel processing process.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A washing and crushing integrated device for yellow peel, comprising:
[0007] The cleaning machine has a water inlet and a drain outlet at both ends. The end of the cleaning machine near the water inlet has a feed inlet. The cleaning machine is equipped with a rotatable spiral agitator inside, which is used to clean and agitate the materials inside the cleaning machine.
[0008] The crusher is connected to the washing machine through a connecting channel. The crusher is used to crush the washed materials. Rotatable stirring and crushing blades are set in the middle of the crusher to crush the materials. A collector is set on the lower side of the crusher to collect the processed materials.
[0009] Preferably, the feed inlet is equipped with a ring conveyor belt for conveying materials to the washing machine, and the ring conveyor belt is an anti-slip conveyor belt to prevent materials from slipping during the conveying process.
[0010] Preferably, the connecting channel is located at the end of the washing machine away from the feed inlet, and a detachable insert plate is provided inside the connecting channel for closing or opening the connecting channel.
[0011] Preferably, the spiral mixer includes several spiral blades with brushes on them to facilitate cleaning of the material.
[0012] Preferably, both the inlet and outlet are equipped with switch valves to control the entry and exit of cleaning water.
[0013] Preferably, the collector is located at the end of the crusher away from the connecting channel, and a screen for screening materials is provided between the collector and the crusher, with several screen holes evenly distributed on the screen.
[0014] Preferably, the cross-sectional dimension of the connecting channel closer to the washing machine is larger than the cross-sectional dimension closer to the crusher.
[0015] Preferably, the mixing and crushing blade includes mixing blades and conveying blades. The mixing blades are located at the outlet of the connecting channel to mix and crush the material, and the conveying blades are located inside the crusher to convey the crushed material to the collector and perform supplementary crushing.
[0016] Preferably, a rotatable baffle is provided inside the connecting channel, which is used to close or open the connecting channel.
[0017] Preferably, the bottom of the crusher is equipped with support legs, and the bottom of the support legs is equipped with leveling feet, which are used to level the washing machine and the crusher.
[0018] Compared to the aforementioned background technology, the present invention provides an integrated washing and crushing device for yellow-skinned fruit, comprising: a washing machine and a crusher; the washing machine is provided with an inlet and a outlet at both ends, and a feed inlet is provided at the end of the washing machine near the inlet; a rotatable spiral agitator is provided inside the washing machine for washing and agitating the material inside the washing machine; the crusher is connected to the washing machine through a connecting channel and is used to crush the washed material; a rotatable agitating and crushing blade is provided in the middle of the crusher for crushing the material; and a collector is provided on the lower side of the crusher to collect the processed material.
[0019] Specifically, the material in this embodiment is yellow peel. This embodiment integrates the washing and crushing functions into the same device. After being washed in the washing machine, the yellow peel can be directly fed into the crusher through the connecting channel for crushing. There is no need for manual transfer, which simplifies the processing procedure and reduces the risk of contamination of the yellow peel. The automated washing and crushing process, as well as the continuous processing flow, greatly shortens the processing time, reduces labor costs, and can effectively meet the needs of large-scale production. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the structural principle of the integrated washing and crushing device for yellow peel provided in this embodiment of the utility model;
[0022] Figure 2 This is a schematic diagram of the integrated washing and crushing device for yellow peel provided in an embodiment of the present invention.
[0023] in:
[0024] 100-Washing machine, 110-Water inlet, 120-Drain outlet, 130-Feed inlet, 140-Spiral agitator, 150-Circular conveyor belt, 160-Switch valve body;
[0025] 200-Crusher, 210-Connecting channel, 221-Agitating blade, 222-Conveying blade, 230-Collector;
[0026] 300-Supporting leg. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left" and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the indicated position or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model.
[0030] The purpose of this invention is to provide an integrated washing and crushing device for yellow peel, so as to solve the problems of separation of washing and crushing equipment, low efficiency and low degree of automation in the existing yellow peel processing process.
[0031] To achieve the above objectives, the present invention provides the following technical solution:
[0032] Please see Figures 1 to 2 This embodiment provides an integrated washing and crushing device for yellow peel, including: a washing machine 100 and a crusher 200; the washing machine 100 is provided with a water inlet 110 and a drain outlet 120 at both ends, and a feed inlet 130 is provided at the end of the washing machine 100 near the water inlet 110; a rotatable spiral agitator 140 is provided inside the washing machine 100, which is used to wash and agitate the material inside the washing machine 100; the crusher 200 is connected to the washing machine 100 through a connecting channel 210, and is used to crush the washed material; a rotatable stirring and crushing blade is provided in the middle of the crusher 200, which is used to crush the material; a collector 230 is provided on the lower side of the crusher 200 to collect the processed material.
[0033] It should be noted that the material used in this embodiment is yellow peel. Of course, this device can also be used for cleaning and crushing other similar materials.
[0034] Specifically, such as Figure 1 As shown, in this embodiment, both the washing machine 100 and the crusher 200 are cylindrical structures. The washing machine 100 has a rotatable spiral agitator 140 arranged along its axial direction inside, and the crusher 200 has rotatable agitating and crushing blades arranged along its axial direction inside. The washing machine 100 is positioned above the crusher 200 so that the washed material can easily enter the crusher 200 through the connecting channel 210.
[0035] In this embodiment, the inlet 110 can be connected to a water source to inject water into the cleaning machine 100 to rinse the yellow peel. After rinsing, the wastewater carrying dirt will be discharged from the drain 120. In addition, in order to improve the cleaning effect on the yellow peel, the spiral agitator 140 installed in the cleaning machine 100 will rotate slowly, pushing the yellow peel to move continuously in the cleaning machine 100, so that it can be thoroughly cleaned under the action of water flow.
[0036] After the material is cleaned, the connection channel 210 is opened, and the material will enter the crusher 200 and be crushed by the rotating stirring and crushing blades. The crushed material will also move under the pushing action of the stirring and crushing blades and fall into the collector 230.
[0037] In this embodiment, the collector 230 can be a box structure, and the box is detachably installed on the lower side of the crusher 200 to facilitate the transfer of materials after the collector 230 is full.
[0038] In other words, this embodiment integrates the cleaning and crushing functions into the same device. After being cleaned in the cleaning machine 100, the yellow peel can be directly entered into the crusher 200 for crushing through the connecting channel 210 without manual transfer, which simplifies the processing procedure and reduces the risk of yellow peel contamination. The automated cleaning and crushing process, as well as the continuous processing flow, greatly shortens the processing time, reduces labor costs, and can effectively meet the needs of large-scale production.
[0039] Preferably, the feed inlet 130 is provided with an annular conveyor belt 150 for conveying materials to the washing machine 100, and the annular conveyor belt 150 is an anti-slip conveyor belt to prevent materials from slipping during the conveying process.
[0040] In this embodiment, in order to facilitate the more convenient and faster delivery of materials into the cleaning machine 100, a circular conveyor belt 150 is provided at the feed inlet 130. The circular conveyor belt 150 allows operators to easily send materials into the cleaning machine 100 from a distance, preventing accidents when adding materials into the cleaning machine 100.
[0041] Preferably, the connecting channel 210 is located at one end of the washing machine 100 away from the feed port 130, and a detachable insert plate is provided inside the connecting channel 210 for closing or opening the connecting channel 210.
[0042] Understandably, placing the connecting channel 210 on the side away from the feed inlet 130 allows the material to have sufficient cleaning time inside the washing machine 100, thereby improving the cleaning effect of the material.
[0043] Furthermore, to prevent unwashed material from falling into the crusher 200 during material washing, insertable plates are installed in the connecting channel 210. Operators insert these plates into the connecting channel 210 to completely seal it during washing. After washing, the plates can be removed to facilitate material entry into the crusher 200. Additionally, the conveyor belt surface can be equipped with an anti-slip structure to increase friction between the conveyor belt and the material, preventing it from slipping and falling during transport, thus ensuring smooth conveying.
[0044] Preferably, the spiral mixer 140 includes several spiral blades, each equipped with a brush to facilitate cleaning of the material.
[0045] Specifically, such as Figure 1As shown, the spiral mixer 140 in this embodiment includes a rotating shaft and several blades on the rotating shaft. The rotating shaft is installed on the housing of the washing machine 100 and connected to the motor. The blades are evenly spaced along the axial direction of the rotating shaft. The blades are specifically spiral in shape. This arrangement not only makes the mixing effect of the material better, but also slowly pushes the material forward while mixing it, so that the material can move to the connecting channel 210.
[0046] In addition, to prevent the blades from causing significant damage to the material and to better clean the material, soft bristles can be installed at the edges of the blades.
[0047] Preferably, both the inlet 110 and the outlet 120 are equipped with switch valve bodies 160 to facilitate the control of the entry and exit of cleaning water.
[0048] Understandably, in this embodiment, the total amount and actual amount of water introduced into the cleaning chamber can be controlled by setting the switch valve body 160. Moreover, the switch valve body 160 can also control the flow rate of water inlet and outlet, thereby controlling the speed of water inlet and outlet.
[0049] Preferably, the collector 230 is located at one end of the crusher 200 away from the connecting channel 210, and a screen for screening materials is provided between the collector 230 and the crusher 200, with a number of screen holes evenly distributed on the screen.
[0050] In this embodiment, in order to achieve better material crushing effect, the collector 230 is set at the end away from the connecting channel 210. This way, after the material enters the crusher 200 from the connecting channel 210, it needs to move a longer distance. During its movement, the material can also be repeatedly crushed by the stirring and crushing blades.
[0051] Furthermore, in order to ensure that the material received by the collector 230 can achieve the expected crushing effect, a screen can be installed at the inlet of the collector 230. The screen has screen holes of a specific size, which can screen the crushed yellow peel. Yellow peel products that meet the particle size requirements fall through the screen holes into the collector 230 below for collection. In addition, the size of the screen holes can be customized according to the specific requirements of the yellow peel particle size in subsequent processing to ensure that the particle size of the crushed yellow peel meets the production requirements.
[0052] Preferably, the cross-sectional dimension of the connecting channel 210 near the washing machine 100 is larger than the cross-sectional dimension near the crusher 200.
[0053] Understandably, the connecting channel 210 adopts a top-to-bottom tapering structure, which facilitates the material to fall from the washing machine 100 to the crusher 200, thus accelerating the material processing efficiency.
[0054] Preferably, the mixing and crushing blade includes mixing blades 221 and conveying blades 222. The mixing blades 221 are located at the outlet of the connecting channel 210 to mix and crush the material. The conveying blades 222 are located inside the crusher 200 to convey the crushed material to the collector 230 and to perform supplementary crushing of the material.
[0055] In this embodiment, to improve crushing efficiency, the agitator crushing blade is configured in two parts: one part is the agitator blade 221 located directly below the connecting channel 210, and the other part is the conveyor blade 222 located along the rotating shaft inside the crusher 200 cylinder. The agitator blade 221 is mainly used to crush the material falling from the connecting channel 210, and its blade density is much greater than that of the conveyor blade 222, meaning that the distance between the two blades is smaller. The conveyor blade 222 has a spiral structure, which can first slowly push the material towards the collector 230, and secondly, the agitator blade 221 can also crush the material that passes through, thereby enhancing the crushing effect of the crusher 200.
[0056] It should be noted that in this embodiment, the stirring blade 221 and the conveying blade 222 can be driven by different rotating shafts. That is, the rotating shafts supporting the two are coaxially arranged. In this way, the rotation speed of the stirring blade 221 and the conveying blade 222 can be controlled by controlling the rotation speed of the motors that are respectively connected to the two, thereby achieving different effects.
[0057] Preferably, a rotatable baffle is provided inside the connecting channel 210, which is used to close or open the connecting channel 210.
[0058] Alternatively, a rotatable baffle can be installed in the connecting channel 210, and the rotation of the baffle can be achieved by setting a motor. In this way, the workload of the operator can be reduced as much as possible and the work efficiency can be improved.
[0059] Preferably, the bottom of the crusher 200 is provided with a support leg 300, and the bottom of the support leg 300 is provided with a leveling foot, which is used to level the washing machine 100 and the crusher 200.
[0060] Understandably, the support leg 300 has a certain height and strength, which can ensure that the entire device is placed stably on the ground. At the same time, by adjusting the leveling feet, the entire device can be adjusted to a horizontal state to avoid shaking during operation.
[0061] In summary, this embodiment provides an integrated washing and crushing device for yellow peel, the specific working process of which is as follows: The yellow peel to be processed is evenly placed on the annular conveyor belt 150, which operates at a set speed (0.3-0.5 m / min), smoothly conveying the yellow peel into the washing machine 100. The switch valve at the water inlet 110 is opened, and the water flow rate is adjusted to 5-10 L / min, so that the water flow is injected into the washing machine 100. The spiral agitator 140 is started simultaneously and rotates slowly at a speed of 10-15 r / min. The yellow peel enters the washing machine 100 under the conveyor belt 150. Under the flushing of the water flow and the pushing of the spiral agitator 140, it tumbles and moves in the washing machine 100. The mud, sand and impurities on the surface are washed away by the water flow. The wastewater generated during washing carries impurities and is discharged from the washing machine 100 in a timely manner through the drain outlet 120. In addition, a filter screen can be installed at the drain outlet 120 to intercept larger impurities and prevent pipe blockage.
[0062] Then, the washed yellow peel enters the crusher 200 through the connecting channel 210. The connecting channel 210 is tightly connected to the discharge end of the washing machine 100 to prevent material spillage. The stirring blades 221 inside the crusher 200 rotate at high speed (300-500 r / min). The stirring blades 221 strongly stir and beat the yellow peel entering the crusher 200, so that the yellow peel is initially crushed. At the same time, the conveying blades 222 start and rotate at a speed of 15-25 r / min to convey the initially crushed yellow peel towards the collector 230. During the conveying process, the material is further squeezed and sheared to crush it.
[0063] After being crushed, the yellow peel reaches the screen. Yellow peel products that meet the screen aperture size requirements pass through the screen and fall into collector 230. Larger particles that do not pass through the screen continue to be agitated and crushed by the conveyor blades 222 within the crusher 200 until they can pass through the screen. Yellow peel products that pass through the screen fall into collector 230 below. When collector 230 is full, it can be removed from below the crusher 200 for further processing or transfer for storage.
[0064] Through the above-described specific implementation methods, the integrated and efficient operation of the yellow peel washing and crushing processes is achieved. This device effectively integrates washing and crushing functions, significantly reducing the overall footprint of the equipment; at the same time, it avoids the risk of secondary contamination caused by the transfer of yellow peel between different devices, improving processing hygiene standards. The automated washing and crushing process, coupled with precise parameter control, greatly improves production efficiency and ensures the uniformity and consistency of the particle size of the crushed yellow peel material.
[0065] It should be noted that in this specification, relational terms such as first and second are used only to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.
[0066] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0067] The embodiments provided by this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principles of this utility model, and these improvements and modifications also fall within the protection scope of this utility model.
Claims
1. A device for cleaning and crushing a yellow skin, characterized in that, include: A cleaning machine (100) has a water inlet (110) and a drain outlet (120) at its two ends respectively. A feed inlet (130) is provided at the end of the cleaning machine (100) near the water inlet (110). A rotatable spiral agitator (140) is provided inside the cleaning machine (100). The spiral agitator (140) is used to clean and agitate the materials inside the cleaning machine (100). The crusher (200) is connected to the washing machine (100) through the connecting channel (210). The crusher (200) is used to crush the washed material. The crusher (200) is provided with a rotatable stirring and crushing blade in the middle. The stirring and crushing blade is used to crush the material. The crusher (200) is provided with a collector (230) on the lower side to collect the processed material.
2. The cleaning and crushing integrated device of Cortex Periploki according to claim 1, characterized in that, The feed inlet (130) is provided with an annular conveyor belt (150) for conveying materials to the washing machine (100), and the annular conveyor belt (150) is an anti-slip conveyor belt to prevent materials from slipping during the conveying process.
3. The cleaning and crushing integrated device of Cortex Periploki according to claim 1, characterized in that, The connecting channel (210) is located at one end of the cleaning machine (100) away from the feed port (130), and a detachable insert plate is provided inside the connecting channel (210) for closing or connecting the connecting channel (210).
4. The cleaning and crushing integrated device of Cortex Periploki according to claim 1, characterized in that, The spiral agitator (140) includes several spiral blades, each blade being equipped with a brush to facilitate cleaning of the material.
5. The cleaning and crushing integrated device of Cortex Periploki according to claim 1, characterized in that, Both the inlet (110) and the outlet (120) are equipped with switch valve bodies (160) to facilitate the control of the entry and exit of cleaning water.
6. The cleaning and breaking integrated device of the Cortex citri fructus according to claim 1, wherein, The collector (230) is located at one end of the crusher (200) away from the connecting channel (210), and a screen for screening the material is provided between the collector (230) and the crusher (200), with a number of screen holes evenly distributed on the screen.
7. The cleaning and breaking integrated device of the Cortex citri fructus according to claim 1, wherein, The cross-sectional dimension of the connecting channel (210) near the washing machine (100) is larger than the cross-sectional dimension near the crusher (200).
8. The cleaning and breaking integrated device of the Cortex citri fructus according to claim 1, wherein, The mixing and crushing blade includes a mixing blade (221) and a conveying blade (222). The mixing blade (221) is located at the outlet of the connecting channel (210) to mix and crush the material. The conveying blade (222) is located inside the crusher (200) to convey the crushed material to the collector (230) and to perform supplementary crushing of the material.
9. The cleaning and breaking integrated device of the Cortex citri fructus according to claim 1, wherein, A rotatable baffle is provided inside the connecting channel (210), which is used to close or open the connecting channel (210).
10. The cleaning and breaking integrated device of the Cortex citri fructus according to claim 1, wherein, The crusher (200) is provided with a support leg (300) at the bottom, and the support leg (300) is provided with a leveling foot at the bottom, which is used to level the washing machine (100) and the crusher (200).