Waste gas treatment device for rubber processing
By designing a rubber processing waste gas treatment device that includes a control mechanism, a filtration mechanism, and an installation mechanism, the problems of low purification efficiency and high maintenance costs have been solved, achieving efficient purification and convenient operation, and meeting environmental emission standards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MENGLA TIANBANG RUBBER CO LTD
- Filing Date
- 2025-03-27
- Publication Date
- 2026-04-17
AI Technical Summary
Existing rubber processing waste gas treatment devices have low purification efficiency, making it difficult to meet strict environmental emission standards. At the same time, their complex structure leads to high maintenance costs and inconvenient operation.
An exhaust gas treatment device including a control mechanism, a filtration mechanism, and an installation mechanism was designed. The carbon rods can be quickly replaced by setting up a fan-shaped plate and an adjustment plate. Combined with the sedimentation of the water tank, the purification device, and the adsorption of the carbon rods, multi-stage exhaust gas purification is achieved.
It achieves efficient purification of exhaust gas, simplifies the carbon rod replacement process, reduces maintenance costs, improves operational convenience, and meets environmental emission standards.
Smart Images

Figure CN224126915U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of rubber processing, and in particular to a waste gas treatment device for rubber processing. Background Technology
[0002] Rubber processing refers to the process of transforming natural or synthetic rubber into materials with specific properties and shapes through a series of physical and chemical processes. This process includes multiple steps such as plasticizing, mixing, molding, and vulcanization, each of which has a crucial impact on the quality of the final product. A large amount of waste gas is generated during rubber processing, necessitating a waste gas treatment device specifically designed for environmentally friendly emissions.
[0003] However, existing waste gas treatment devices have some shortcomings in treating waste gas generated from rubber processing. Some devices have low purification efficiency for waste gas and are difficult to meet strict environmental emission standards. At the same time, some devices have complex structural designs, resulting in high maintenance costs and inconvenient operation. Utility Model Content
[0004] The purpose of this utility model is to provide a waste gas treatment device for rubber processing, so as to solve the problems mentioned in the background art that the existing waste gas treatment devices have some shortcomings in treating waste gas generated by rubber processing. Some devices have low purification efficiency for waste gas and are difficult to meet strict environmental emission standards. At the same time, some devices have complex structural designs, resulting in high maintenance costs and inconvenient operation.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a waste gas treatment device for rubber processing, comprising a waste gas treatment device body, wherein a control mechanism is provided on the waste gas treatment device body;
[0006] The control mechanism includes a mounting base, a fixing groove, a fixing column, a sector plate, a slider, an adjusting plate, a first sliding groove, and a lever. The main body of the waste gas treatment device is provided with a mounting base, the mounting base has a fixing groove, the fixing groove is installed inside the fixing column, the fixing column is fixed with a sector plate, the sector plate is fixed with a slider, the sector plate is installed with an adjusting plate, the bottom wall of the adjusting plate has a first sliding groove, and the adjusting plate is fixed with a lever.
[0007] Preferably, the main body of the waste gas treatment device includes a base, a shell, a water tank, a connecting pipe, a purification device, a mounting frame, and a carbon rod. The shell is fixed on the base, the water tank is installed on the outer wall of the base, the connecting pipe is provided on the shell, the purification device is connected to the connecting pipe, the mounting frame is provided inside the purification device, and the carbon rod is installed inside the mounting frame.
[0008] Preferably, the main body of the waste gas treatment device is provided with a filtration mechanism, which includes an installation groove, a sealing ring, an installation block, and a filter shell. The connecting pipe has an installation groove, the sealing ring is installed inside the installation groove, the installation block is fixed inside the water tank, and the filter shell is provided on the installation block.
[0009] Preferably, the main body of the waste gas treatment device is provided with an installation mechanism, the installation mechanism including a second slide groove, a second installation groove, a spring, a fixing plate, a fixing block and a handle. The installation frame is provided with a second slide groove, the second slide groove is provided with a second installation groove inside, a spring is provided inside the second slide groove, a fixing plate is installed at one end of the spring, a fixing block is fixed to the outer wall of the carbon rod, and a handle is fixed to the carbon rod.
[0010] Preferably, a water pump is provided on the outer wall of the base.
[0011] Compared with the prior art, the beneficial effects of this utility model are: a waste gas treatment device for rubber processing, through the setting of the fan-shaped plate and the adjusting plate, when it is necessary to replace the carbon rod inside the purification device, it is not necessary to shut down the entire device. The replacement can be carried out simply by closing the connection between the scrubbing tower and the purification device. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;
[0013] Figure 2 This is a schematic diagram of the filter mechanism of this utility model;
[0014] Figure 3 This is a schematic diagram of the control mechanism structure of this utility model.
[0015] Figure 4 This is a schematic diagram of the installation mechanism of this utility model.
[0016] In the diagram: 1. Main body of the waste gas treatment device; 11. Base; 12. Outer shell; 13. Water tank; 14. Connecting pipe; 15. Purification device; 16. Mounting frame; 17. Carbon rod; 2. Control mechanism; 21. Mounting seat; 22. Fixing groove; 23. Fixing column; 24. Sector plate; 25. Sliding block; 26. Adjusting plate; 27. First sliding groove; 28. Toggle block; 3. Filtration mechanism; 31. Mounting groove one; 32. Sealing ring; 33. Mounting block; 34. Filter shell; 35. Water pump; 4. Installation mechanism; 41. Second sliding groove; 42. Mounting groove two; 43. Spring; 44. Fixing plate; 45. Fixing block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-4 The present invention provides a technical solution: a waste gas treatment device for rubber processing, including a waste gas treatment device body 1, and a control mechanism 2 is provided on the waste gas treatment device body 1;
[0019] The control mechanism 2 includes a mounting base 21, a fixing groove 22, a fixing column 23, a sector plate 24, a slider 25, an adjusting plate 26, a first sliding groove 27, and a lever 28. The main body 1 of the exhaust gas treatment device is equipped with a mounting base 21. A fixing groove 22 is provided on the mounting base 21. A fixing column 23 is installed inside the fixing groove 22. A sector plate 24 is fixed on the fixing column 23. A slider 25 is fixed on the sector plate 24. An adjusting plate 26 is installed on the sector plate 24. A first sliding groove 27 is provided on the bottom wall of the adjusting plate 26. A lever 28 is fixed on the adjusting plate 26. Through the arrangement of the mounting base 21, fixing groove 22, fixing column 23, sector plate 24, slider 25, adjusting plate 26, first sliding groove 27, and lever 28, in use, the mounting base 21 is fixed at the opening of the connecting pipe 14, and the slider 25 is adjusted on the sector plate 24. The fixing column 23 is installed inside the fixing groove 22, and the first sliding groove 27 on the adjusting plate 26 is aligned with the slider 25 on the sector plate 24 and inserted. Then, it is fixed by docking the two mounting seats 21. When treating the exhaust gas, the adjusting plate 26 is rotated by moving the toggle block 28. When the adjusting plate 26 rotates, the fixing column 23 and the slider 25 on the sector plate 24 will slide in the fixing groove 22 and the first sliding groove 27 respectively, thereby controlling the opening of the sector plate 24. When it is necessary to replace the carbon rod 17 inside the purification device 15, the adjusting plate 26 is rotated by moving the toggle block 28, controlling the closing of the sector plate 24, thereby allowing the exhaust gas to stay in the connecting pipe. At this time, the relevant personnel can quickly replace the carbon rod 17. When the replacement is completed, the sector plate 24 is opened by rotating the adjusting plate 26, thereby allowing the device to continue to operate.
[0020] Furthermore, the main body 1 of the exhaust gas treatment device includes a base 11, a shell 12, a water tank 13, a connecting pipe 14, a purification device 15, a mounting frame 16, and a carbon rod 17. The shell 12 is fixed on the base 11, and the water tank 13 is installed on the outer wall of the base 11. The connecting pipe 14 is provided on the shell 12 and is connected to the purification device 15. The mounting frame 16 is provided inside the purification device 15, and the carbon rod 17 is installed inside the mounting frame 16. Through the arrangement of the base 11, shell 12, water tank 13, connecting pipe 14, purification device 15, mounting frame 16, and carbon rod 17, during use, the exhaust gas enters the shell 12 through the connecting pipe 14. By spraying water from the water tank 13 into the interior of the shell 12, large particles in the exhaust gas are precipitated. After preliminary treatment, the exhaust gas enters the purification device 15 again through the connecting pipe 14. At this time, the carbon rod 17 adsorbs the odorous substances in the exhaust gas. Finally, the treated exhaust gas is discharged.
[0021] Furthermore, the main body 1 of the exhaust gas treatment device is equipped with a filter mechanism 3. The filter mechanism 3 includes an installation groove 31, a sealing ring 32, an installation block 33, and a filter shell 34. The connecting pipe 14 has an installation groove 31, and the sealing ring 32 is installed inside the installation groove 31. The installation block 33 is fixed inside the water tank 13, and the filter shell 34 is installed on the installation block 33. Through the arrangement of the installation groove 31, the sealing ring 32, the installation block 33, and the filter shell 34, when in use, the water in the water tank 13 is drawn out to treat the exhaust gas in the outer shell 12. When the harmful substances in the exhaust gas are adsorbed in the water and flow back to the water tank 13 through the connecting pipe 14 at the bottom of the outer shell 12, the harmful substances in the water will condense into lumps and then fall into the filter shell 34, thereby enabling the drawn water to accelerate the treatment efficiency of the exhaust gas.
[0022] Furthermore, the main body 1 of the exhaust gas treatment device is equipped with an installation mechanism 4. The installation mechanism 4 includes a second slide 41, a second mounting groove 42, a spring 43, a fixing plate 44, a fixing block 45, and a handle 46. The second slide 41 is opened on the mounting bracket 16, and the second mounting groove 42 is opened inside the second slide 41. The spring 43 is installed inside the second slide 41, and a fixing plate 44 is installed at one end of the spring 43. A fixing block 45 is fixed to the outer wall of the carbon rod 17, and a handle 46 is fixed to the carbon rod 17. The second slide 41, the second mounting groove 42, the spring 43, the fixing plate 44, and the fixing block are used to connect the carbon rod 17 to the carbon rod 17. With handle 46 and spring 43 installed inside the second slide groove 41, and then fixing plate 44 installed on spring 43, when installing carbon rod 17, fixing block 45 fixed on the outer wall of carbon rod 17 is aligned with the second slide groove 41 and inserted. At this time, fixing block 45 will squeeze spring 43 through fixing plate 44. Then, by rotating handle 46, carbon rod 17 is rotated so that fixing block 45 is aligned with the opening of installation groove 2 42. Then, handle 46 is released. At this time, fixing plate 44 will push fixing block 45 into installation groove 2 42 under the action of spring 43 to complete the fixing.
[0023] Furthermore, a water pump 35 is provided on the outer wall of the base 11. With the water pump 35, during use, the water pump 35 sends water from the water tank into the interior of the outer casing 12 through the connecting pipe 14.
[0024] Working principle: During use, exhaust gas enters the outer casing 12 through the connecting pipe 14. Water from the water tank 13 is sprayed into the interior of the outer casing 12, causing large particles in the exhaust gas to settle. The pre-treated exhaust gas then enters the purification device 15 through the connecting pipe 14 again. At this time, the carbon rod 17 adsorbs odor-containing substances in the exhaust gas. Finally, the treated exhaust gas is discharged. The mounting base 21 is fixed at the opening of the connecting pipe 14, the fixing post 23 on the sector plate 24 is installed into the inside of the fixing groove 22, and the adjusting plate is adjusted. The first groove 27 on the 26 is aligned with the slider 25 on the sector plate 24 and inserted, and then fixed by the docking of two mounting seats 21. During exhaust gas treatment, the lever 28 is moved to rotate the adjusting plate 26. When the adjusting plate 26 rotates, the fixing post 23 and the slider 25 on the sector plate 24 slide in the fixing groove 22 and the first groove 27 respectively, thereby controlling the opening of the sector plate 24. When it is necessary to replace the carbon rod 17 inside the purification device 15, the lever 28 is moved to rotate the adjusting plate 26, controlling the closing of the sector plate 24. This causes the exhaust gas to remain in the connecting pipe. At this point, the relevant personnel can quickly replace the carbon rod 17. Once replacement is complete, the fan-shaped plate 24 is opened by rotating the adjusting plate 26, allowing the device to continue operating. Water from the water tank 13 is drawn out to treat the exhaust gas in the outer casing 12. Harmful substances in the exhaust gas are adsorbed in the water and returned to the water tank 13 through the connecting pipe 14 at the bottom of the outer casing 12. At this time, the harmful substances in the water will condense into clumps and then fall into the filter shell 34, thus accelerating the exhaust gas treatment efficiency of the drawn water flow. Spring 43 is installed inside the second slide groove 41, and then fixing plate 44 is installed on spring 43. When installing carbon rod 17, fixing block 45 fixed on the outer wall of carbon rod 17 is aligned with the second slide groove 41 and inserted. At this time, fixing block 45 will squeeze spring 43 through fixing plate 44. Then, by rotating handle 46, carbon rod 17 is rotated so that fixing block 45 is aligned with the opening of installation groove 2 42. Then, handle 46 is released. At this time, fixing plate 44 will push fixing block 45 into installation groove 2 42 under the action of spring 43 to complete the fixing.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste gas treatment device for rubber processing, comprising a waste gas treatment device main body (1), characterized by: A control mechanism (2) is provided on the main body (1) of the waste gas treatment device; The control mechanism (2) includes a mounting base (21), a fixing groove (22), a fixing column (23), a sector plate (24), a slider (25), an adjusting plate (26), a first sliding groove (27), and a lever (28). The main body (1) of the waste gas treatment device is provided with a mounting base (21). A fixing groove (22) is provided on the mounting base (21). A fixing column (23) is installed inside the fixing groove (22). A sector plate (24) is fixed on the fixing column (23). A slider (25) is fixed on the sector plate (24). An adjusting plate (26) is installed on the sector plate (24). A first sliding groove (27) is provided on the bottom wall of the adjusting plate (26). A lever (28) is fixed on the adjusting plate (26).
2. The waste gas treatment device for rubber processing according to claim 1, characterized by: The main body (1) of the waste gas treatment device includes a base (11), a shell (12), a water tank (13), a connecting pipe (14), a purification device (15), a mounting frame (16), and a carbon rod (17). The shell (12) is fixed on the base (11), and the water tank (13) is installed on the outer wall of the base (11). The connecting pipe (14) is provided on the shell (12), and the purification device (15) is connected to the connecting pipe (14). The mounting frame (16) is provided inside the purification device (15), and the carbon rod (17) is installed inside the mounting frame (16).
3. The waste gas treatment device for rubber processing according to claim 2, characterized by: The main body (1) of the waste gas treatment device is provided with a filter mechanism (3). The filter mechanism (3) includes a mounting groove (31), a sealing ring (32), a mounting block (33), and a filter shell (34). The connecting pipe (14) is provided with a mounting groove (31). A sealing ring (32) is installed inside the mounting groove (31). A mounting block (33) is fixed inside the water tank (13). A filter shell (34) is provided on the mounting block (33).
4. The waste gas treatment device for rubber processing according to claim 3, characterized by: The main body (1) of the waste gas treatment device is provided with an installation mechanism (4). The installation mechanism (4) includes a second slide groove (41), an installation groove two (42), a spring (43), a fixing plate (44), a fixing block (45), and a handle (46). The mounting frame (16) is provided with a second slide groove (41). The second slide groove (41) is provided with an installation groove two (42) inside. The second slide groove (41) is provided with a spring (43). One end of the spring (43) is provided with a fixing plate (44). The outer wall of the carbon rod (17) is fixed with a fixing block (45). The carbon rod (17) is fixed with a handle (46).
5. The waste gas treatment device for rubber processing according to claim 4, characterized by: A water pump (35) is provided on the outer wall of the base (11).