Membrane cloth fiber etherification reaction device

By designing a membrane fiber etherification reaction device and utilizing the combined use of mixing and stirring components, the problem of uneven mixing of etherifying agent and catalyst was solved, resulting in a more uniform reaction process and improving the efficiency of membrane fiber etherification reaction.

CN224127294UActive Publication Date: 2026-04-17SHANGHAI GUIZHI TRADING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI GUIZHI TRADING CO LTD
Filing Date
2025-05-16
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the existing technology, during the etherification reaction of membrane fibers, it is difficult to mix the etherifying agent and the catalyst evenly, resulting in incomplete reaction.

Method used

A membrane fiber etherification reaction device was designed, including a mixing component and a stirring component. The etherifying agent and catalyst are stored in an etherifying agent tank and a catalyst tank, respectively, and are mixed by the stirring component. Then, the mixture is stirred in the reaction component to ensure uniform mixing.

Benefits of technology

This method achieves uniform mixing of the etherifying agent and the catalyst, reduces incomplete reaction, and improves reaction efficiency and uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a membrane cloth fiber etherification reaction device, which belongs to the technical field of membrane cloth fiber treatment, and comprises a bottom plate, a mixing assembly used for premixing liquid raw materials and a reaction assembly used for stirring and mixing fiber raw materials, the top of the bottom plate is fixedly connected with a top frame, an etherifying agent tank is fixedly arranged on the top frame, and the etherifying agent tank is fixedly connected with the bottom plate. A catalyst tank is fixedly arranged on the top frame, a stirring assembly is arranged on the mixing assembly, and the reaction assembly is arranged at the top of the bottom plate; through cooperative use of the etherifying agent tank and the catalyst tank, an etherifying agent and a catalyst are stored respectively, the etherifying agent and the catalyst are stirred and mixed under the action of the mixing assembly, and precipitation of the etherifying agent or the catalyst is avoided under the action of the stirring assembly, so that a membrane cloth fiber liquid raw material is premixed, the burden of downstream on stirring and mixing of the raw material is relieved, and the production efficiency is improved. And the reaction can be started more quickly and uniformly in a subsequent reaction vessel.
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Description

Technical Field

[0001] This utility model belongs to the field of membrane fiber treatment technology, specifically, it relates to a membrane fiber etherification reaction device. Background Technology

[0002] Membrane fibers have wide applications in many industrial fields, such as textiles, filtration, and separation. Etherification is an important method for modifying membrane fibers. Through etherification, the physicochemical properties of membrane fibers, such as hydrophilicity and chemical resistance, can be improved, thereby expanding their application range.

[0003] In existing technologies, etherifying agents and catalysts are usually added directly to the reactor containing raw materials to facilitate the etherification reaction of membrane fibers. However, during the reaction of membrane fibers, it may not be convenient to mix the etherifying agent and catalyst first, making it difficult to ensure that the etherifying agent and catalyst are uniformly dispersed in the liquid raw materials of membrane fibers. Uneven mixing will cause the reaction to proceed at different rates in different areas, which can easily lead to incomplete reaction. Some areas may not react sufficiently due to insufficient concentration of catalyst or etherifying agent.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a membrane fiber etherification reaction device, which aims to solve the problem that it may be inconvenient to mix the etherifying agent and the catalyst first.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A membrane fiber etherification reaction apparatus includes a base plate, a mixing component for premixing liquid raw materials, and a reaction component for stirring and mixing fiber raw materials. A top frame is fixedly connected to the top of the base plate, an etherifying agent tank is fixedly mounted on the top frame, a catalyst tank is fixedly mounted on the top frame, the mixing component is disposed between the etherifying agent tank and the catalyst tank, a stirring component is disposed on the mixing component, and the reaction component is disposed on top of the base plate, located below the mixing component.

[0008] Preferably, the mixing assembly includes a U-shaped plate and a mixing tank. The U-shaped plate is fixedly connected to the top of the top frame. A first motor is fixedly mounted on the inner top wall of the U-shaped plate. A first shaft is fixedly connected to the output end of the first motor. The first shaft is rotatably connected to the mixing tank. A first stirring rod is fixedly connected to the outer wall of the first shaft. The first stirring rod is located inside the mixing tank to mix the etherifying agent and the catalyst.

[0009] Preferably, the stirring assembly includes two movable rods, which are rotatably connected to the etherifying agent tank and the catalyst tank, respectively. A second stirring rod is fixedly connected to the outer wall of each of the two movable rods, and a stirring rod is fixedly connected to the outer wall of each of the two movable rods. The stirring rod is located below the second stirring rod. A large transmission wheel is fixedly connected to the top of each of the two movable rods, and a small transmission wheel is fixedly connected to the outer wall of the first shaft. A belt is connected between the large and small transmission wheels to stir the liquid raw materials inside the etherifying agent tank or the catalyst tank.

[0010] Preferably, the bottoms of the etherifying agent tank and the catalyst tank are respectively fixedly connected to a transmission pipe, the transmission pipe is connected to the mixing tank, a shut-off valve is fixedly installed on the transmission pipe, and a rotor flow meter is fixedly installed on the transmission pipe. The rotor flow meter is located downstream of the shut-off valve, which facilitates the transmission of liquid raw materials inside the etherifying agent tank and the catalyst tank to the inside of the mixing tank.

[0011] Preferably, the etherifying agent tank and the catalyst tank are respectively fixedly connected to a feeding pipe, and the top of the feeding pipe is threaded with a sealing cap to facilitate the addition of liquid raw materials.

[0012] Preferably, the reaction assembly includes a reaction vessel fixedly connected to the top of the base plate, a connecting pipe fixedly connected to the top of the reaction vessel, a second control valve fixedly installed on the connecting pipe, the connecting pipe being connected to a mixing vessel, a feed pipe fixedly connected to the reaction vessel, an annular plate fixedly connected to the inside of the reaction vessel, a heating pipe fixedly connected to the inner side wall of the reaction vessel, the heating pipe being located between the annular plate and the reaction vessel, and a discharge pipe fixedly connected to the bottom of the reaction vessel, a first control valve fixedly installed on the discharge pipe for mixing the fiber raw material and the liquid mixture.

[0013] Preferably, a second motor is fixedly installed on the top of the reaction vessel, and a second shaft is fixedly connected to the output end of the second motor. The second shaft is rotatably connected to the reaction vessel, and a third stirring rod is fixedly connected to the outer wall of the second shaft to stir and mix the raw materials inside the bottom plate.

[0014] In summary, the technical effects and advantages of this utility model are as follows: This membrane fiber etherification reaction device uses an etherifying agent tank and a catalyst tank in combination to store the etherifying agent and catalyst respectively. Through the action of the mixing component, the etherifying agent and catalyst are stirred and mixed. Furthermore, the stirring component prevents the etherifying agent or catalyst from settling, thereby pre-mixing the liquid raw material of the membrane fiber, reducing the burden of stirring and mixing the raw material downstream, and facilitating a faster and more uniform start-up of the reaction in subsequent reactor vessels.

[0015] The raw materials inside the reaction vessel are heated by the combination of the annular plate and the heating tube. Then, the second motor drives the third stirring rod to rotate, so that the fiber raw materials and the mixture are fully mixed.

[0016] The flow of liquid inside the etherifying agent tank or catalyst tank is controlled by the shut-off valve, and the flow rate of the fluid inside the transmission pipe is measured by the rotor flow meter, so that the etherifying agent and catalyst are mixed in a certain proportion. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the hybrid component and its related structures of the present invention;

[0019] Figure 3 This is a schematic diagram of the reaction component and related structures of this utility model;

[0020] Figure 4 This is a schematic diagram of the stirring assembly and related structures of this utility model.

[0021] In the diagram: 1. Base plate; 2. Top frame; 3. Etherifying agent tank; 4. Catalyst tank;

[0022] 5. Mixing assembly; 51. U-shaped plate; 52. First motor; 53. First shaft; 54. First stirring rod; 55. Mixing tank;

[0023] 6. Stirring assembly; 61. Stirring rod; 62. Second stirring rod; 63. Large drive pulley; 64. Belt; 65. Small drive pulley; 66. Movable rod;

[0024] 7. Reaction assembly; 71. Reaction vessel; 72. Feed pipe; 73. Annular plate; 74. Heating tube; 75. Discharge pipe; 76. First control valve; 77. Second motor; 78. Second shaft; 79. Third stirring rod;

[0025] 8. Feed pipe; 9. Sealing cap; 10. Transfer pipe; 11. Shut-off valve; 12. Rotor flow meter; 13. Connecting pipe; 14. Second control valve. Detailed Implementation

[0026] This utility model provides a membrane fiber etherification reaction device. To make the purpose, technical solution, and effects of this utility model clearer and more explicit, the following describes this utility model in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit the scope of protection of this utility model.

[0027] Reference Figure 1-2A membrane fiber etherification reaction apparatus includes a base plate 1, a mixing component 5 for premixing liquid raw materials, and a reaction component 7 for stirring and mixing fiber raw materials. The mixing component 5 is located above the reaction component 7. A top frame 2 is fixedly connected to the top of the base plate 1. An etherifying agent tank 3 and a catalyst tank 4 are fixedly mounted on the top frame 2. The etherifying agent tank 3 and the catalyst tank 4 are symmetrical about the central axis of the top frame 2. The mixing component 5 is positioned between the etherifying agent tank 3 and the catalyst tank 4. A stirring component 6 is provided on the mixing component 5. Two sets of stirring components 6 are provided, and the two sets of stirring components 6 are respectively located at the etherification... Inside the etherifying agent tank 3 and the catalyst tank 4, the stirring component 6 stirs the liquid raw materials inside the etherifying agent tank 3 or the catalyst tank 4 to prevent the liquid raw materials from settling. The reaction component 7 is set on top of the base plate 1 and is located below the mixing component 5. The etherifying agent tank 3 and the catalyst tank 4 respectively store the etherifying agent and the catalyst. The mixing component 5 premixes the etherifying agent and the catalyst to make them mix together. Then, through the action of the reaction component 7, the fiber raw materials and the premixed liquid are stirred, thereby premixing the liquid raw materials of the membrane fiber and reducing the burden of stirring and mixing the raw materials downstream.

[0028] Reference Figure 2 The mixing component 5 includes a U-shaped plate 51 and a mixing tank 55. The U-shaped plate 51 has a U-shaped longitudinal section and is fixedly connected to the top of the top frame 2. A first motor 52 is fixedly installed on the inner top wall of the U-shaped plate 51. The first motor 52 is located in the middle of the inner top wall of the U-shaped plate 51. A first shaft 53 is fixedly connected to the output end of the first motor 52. The first shaft 53 moves through the interior of the top frame 2 and is rotatably connected to the mixing tank 55. A first stirring rod 54 is fixedly connected to the outer wall of the first shaft 53 and is located inside the mixing tank 55. After the etherifying agent and the catalyst flow into the interior of the mixing tank 55, the first motor 52 runs, and the first shaft 53 drives the first stirring rod 54 to rotate, stirring and mixing the two liquid agents inside the mixing tank 55.

[0029] Reference Figure 2 and Figure 4The stirring assembly 6 includes two movable rods 66, which are rotatably connected to the etherifying agent tank 3 and the catalyst tank 4, respectively. A second stirring rod 62 is fixedly connected to the outer wall of each of the two movable rods 66, and a stirring rod 61 is fixedly connected to the outer wall of each of the two movable rods 66. The stirring rod 61 is located below the second stirring rod 62. A large transmission wheel 63 is fixedly connected to the top of each of the two movable rods 66. A small transmission wheel 65 is fixedly connected to the outer wall of the first shaft 53. The outer circumference of the small transmission wheel 65 is smaller than that of the large transmission wheel 63. A belt 64 is connected between the large transmission wheel 63 and the small transmission wheel 65. When the first shaft 53 rotates, the small transmission wheel 65 rotates accordingly. Through the action of the belt 64 and the large transmission wheel 63, the movable rods 66 rotate. The second stirring rod 62 and the stirring rod 61 stir the raw materials inside the etherifying agent tank 3 or the catalyst tank 4, preventing the raw materials from settling.

[0030] Reference Figure 2 The bottom of the etherifying agent tank 3 and the catalyst tank 4 are respectively fixedly connected to the transmission pipes 10. There are two transmission pipes 10, which are symmetrically distributed around the central axis of the mixing tank 55. The transmission pipes 10 are connected to the mixing tank 55. A shut-off valve 11 is fixed on the transmission pipe 10. A rotor flow meter 12 is fixed on the transmission pipe 10. The rotor flow meter 12 is located downstream of the shut-off valve 11. Through the shut-off valve 11, the liquid inside the etherifying agent tank 3 or the catalyst tank 4 flows to the inside of the mixing tank 55 through the transmission pipes 10.

[0031] Reference Figure 2 The etherifying agent tank 3 and the catalyst tank 4 are respectively fixedly connected to the feeding pipe 8, and the top of the feeding pipe 8 is threadedly connected to the sealing cap 9. The feeding pipe 8 and the sealing cap 9 facilitate the replenishment of the etherifying agent and the catalyst.

[0032] Reference Figure 1-3 The reaction assembly 7 includes a reaction vessel 71 fixedly connected to the top of the base plate 1. A connecting pipe 13 is fixedly connected to the top of the reaction vessel 71, and a second control valve 14 is fixedly installed on the connecting pipe 13. The connecting pipe 13 is connected to the mixing tank 55. A feed pipe 72 is fixedly connected to the reaction vessel 71. An annular plate 73 is fixedly connected inside the reaction vessel 71. The annular plate 73 is mainly made of copper and has a certain thermal conductivity. A heating pipe 74 is fixedly connected to the inner wall of the reaction vessel 71. Four heating pipes 74 are arranged in a circular array inside the reaction vessel 71. The heating pipes 74 are located between the annular plate 73 and the reaction vessel 71. A discharge pipe 75 is fixedly connected to the bottom of the reaction vessel 71, and a first control valve 76 is fixedly installed on the discharge pipe 75. After the heating pipes 74 are running, the temperature between the reaction vessel 71 and the annular plate 73 rises accordingly. The annular plate 73 transfers heat to the inside of the reaction vessel 71, thereby heating the raw materials inside the reaction vessel 71.

[0033] Reference Figure 3A second motor 77 is fixedly installed on the top of the reaction vessel 71. The second motor 77 is located at the center of the top of the reaction vessel 71. A second shaft 78 is fixedly connected to the output end of the second motor 77. The second shaft 78 is rotatably connected to the reaction vessel 71. A third stirring rod 79 is fixedly connected to the outer wall of the second shaft 78. After the second motor 77 is running, the second shaft 78 drives the third stirring rod 79 to rotate, thereby stirring and mixing the raw materials inside the reaction vessel 71.

[0034] Working principle: First, the etherifying agent and catalyst are added to the etherifying agent tank 3 and catalyst tank 4 respectively through the feeding pipe 8 and the sealing cover 9 for storage. The liquid raw materials inside the etherifying agent tank 3 and catalyst tank 4 are allowed to flow to the mixing tank 55 through the transfer pipe 10 via the shut-off valve 11. The rotor flow meter 12 measures the liquid, ensuring that the etherifying agent and catalyst are mixed in a certain proportion. The first motor 52 operates, and the first shaft 53 drives the first stirring rod 54 to rotate, stirring and mixing the two liquid raw materials inside the mixing tank 55. Simultaneously, through the action of the small transmission wheel 65 and the belt 64, the large transmission wheel 63 rotates, and the movable rod 66 drives the stirring rod 61 and the second stirring rod 62 to rotate, thereby mixing the etherifying agent tank 3 and the catalyst. The liquid raw materials inside tank 4 are stirred to prevent the sedimentation of some components of the liquid raw materials inside etherifying agent tank 3 and catalyst tank 4. The mixture of the two liquid raw materials is transferred to the inside of reaction tank 71 through connecting pipe 13 and second control valve 14. The fiber raw material is fed into the inside of reaction tank 71 through feed pipe 72. The heating pipe 74 is running, which raises the temperature between the annular plate 73 and reaction tank 71. The heat is transferred to the inside of reaction tank 71 through annular plate 73 to heat the raw materials inside reaction tank 71. The second motor 77 is running, and the second shaft 78 drives the third stirring rod 79 to rotate, stirring and mixing the raw materials. Finally, the mixture inside bottom plate 1 can be discharged through the cooperation of discharge pipe 75 and first control valve 76.

[0035] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] It is understood that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of this utility model, and all such substitutions or changes should fall within the protection scope of this utility model.

Claims

1. A membrane fiber etherification reaction apparatus, characterized in that, The device includes a base plate (1), a mixing assembly (5) for premixing liquid raw materials, and a reaction assembly (7) for stirring and mixing fiber raw materials. A top frame (2) is fixedly connected to the top of the base plate (1). An etherifying agent tank (3) is fixed on the top frame (2), and a catalyst tank (4) is fixed on the top frame (2). The mixing assembly (5) is located between the etherifying agent tank (3) and the catalyst tank (4). A stirring assembly (6) is provided on the mixing assembly (5). The reaction assembly (7) is located on the top of the base plate (1) and below the mixing assembly (5).

2. The apparatus for etherification reaction of membrane cloth fiber according to claim 1, wherein, The mixing assembly (5) includes a U-shaped plate (51) and a mixing tank (55). The U-shaped plate (51) is fixedly connected to the top of the top frame (2). A first motor (52) is fixedly installed on the inner top wall of the U-shaped plate (51). A first shaft (53) is fixedly connected to the output end of the first motor (52). The first shaft (53) is rotatably connected to the mixing tank (55). A first stirring rod (54) is fixedly connected to the outer side wall of the first shaft (53), and the first stirring rod (54) is located inside the mixing tank (55).

3. The apparatus according to claim 2, wherein The stirring assembly (6) includes two movable rods (66), which are rotatably connected to the etherifying agent tank (3) and the catalyst tank (4) respectively. A second stirring rod (62) is fixedly connected to the outer wall of the two movable rods (66), and a stirring rod (61) is fixedly connected to the outer wall of the two movable rods (66). The stirring rod (61) is located below the second stirring rod (62). A large transmission wheel (63) is fixedly connected to the top of each of the two movable rods (66). A small transmission wheel (65) is fixedly connected to the outer wall of the first shaft (53). A belt (64) is drivingly connected between the large transmission wheel (63) and the small transmission wheel (65).

4. The apparatus according to claim 2, wherein The bottom of the etherifying agent tank (3) and the catalyst tank (4) are respectively fixedly connected to the transmission pipe (10). The transmission pipe (10) is connected to the mixing tank (55). A shut-off valve (11) is fixedly installed on the transmission pipe (10). A rotor flow meter (12) is fixedly installed on the transmission pipe (10). The rotor flow meter (12) is located downstream of the shut-off valve (11).

5. The apparatus for etherification reaction of membrane cloth fiber according to claim 1, wherein, The etherifying agent tank (3) and the catalyst tank (4) are respectively fixedly connected to a feeding pipe (8), and the top of the feeding pipe (8) is threadedly connected to a sealing cap (9).

6. The apparatus for etherification reaction of membrane cloth fiber according to claim 2, wherein The reaction assembly (7) includes a reaction tank (71) fixedly connected to the top of the base plate (1). A connecting pipe (13) is fixedly connected to the top of the reaction tank (71). A second control valve (14) is fixedly installed on the connecting pipe (13). The connecting pipe (13) is connected to a mixing tank (55). A feed pipe (72) is fixedly connected to the reaction tank (71). An annular plate (73) is fixedly connected inside the reaction tank (71). A heating pipe (74) is fixedly connected to the inner wall of the reaction tank (71). The heating pipe (74) is located between the annular plate (73) and the reaction tank (71). A discharge pipe (75) is fixedly connected to the bottom of the reaction tank (71). A first control valve (76) is fixedly installed on the discharge pipe (75).

7. The apparatus according to claim 6, wherein A second motor (77) is fixedly installed on the top of the reaction vessel (71). A second shaft (78) is fixedly connected to the output end of the second motor (77). The second shaft (78) is rotatably connected to the reaction vessel (71). A third stirring rod (79) is fixedly connected to the outer wall of the second shaft (78).