Device for separating coal impurities at high speed
By designing a high-speed coal impurity separation device with a cleaning mechanism and a vibration mechanism, the problem of low screen cleaning efficiency in traditional devices is solved, and rapid cleaning and efficient separation of the screening plate are achieved.
Patent Information
- Application Number
- CN202520541016.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-17
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Traditional high-speed coal impurity separation devices require the removal of screens during the cleaning process, which wastes time and reduces cleaning efficiency.
A high-speed coal impurity separation device was designed, which includes a cleaning mechanism and a vibration mechanism. The automatic cleaning of the screening plate is achieved by a motor-driven connecting rod and slider structure, and the screening efficiency is improved by combining the vibration mechanism.
It enables rapid cleaning of the screening plate, reduces disassembly time, improves cleaning efficiency, and enhances overall separation efficiency.
Smart Images

Figure CN224127851U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal impurity separation, and in particular to a device for high-speed separation of coal impurities. Background Technology
[0002] Coal is an important energy resource, but during mining and processing, various impurities are mixed into the raw coal. These impurities need to be screened and separated. High-speed coal impurity separation devices can effectively improve coal utilization and combustion efficiency, and reduce production costs and environmental pollution.
[0003] In traditional high-speed coal impurity separation devices, impurities accumulate and clog the screen as they pass through, requiring regular maintenance and cleaning. During cleaning, workers need to dismantle the central screen mechanism, which wastes a lot of time and reduces the overall efficiency of cleaning. Utility Model Content
[0004] (1) Technical problems to be solved
[0005] In order to overcome the drawback that cleaning the filter mechanism wastes a lot of time, the present invention aims to provide a device for high-speed separation of coal impurities.
[0006] (2) Technical solution
[0007] To solve the aforementioned technical problems, this utility model provides a high-speed coal impurity separation device, comprising a housing, a support fixedly connected to the side of the housing, a base fixedly connected to the lower side of the support, a cleaning mechanism provided on the side of the housing, the cleaning mechanism including a limiting shell fixedly connected to the side of the housing, a first motor fixedly connected to the outer side of the limiting shell, an active connecting rod fixedly connected to the output end of the first motor, a fixed connecting shaft rotatably connected to the other end of the active connecting rod, and a driven connecting rod fixedly connected to the end of the fixed connecting shaft. One end of the driven link is rotatably connected to a sliding block. A groove is provided on the outer side of the housing corresponding to the sliding block. The sliding block is slidably connected to the housing through the groove on the outer side of the housing. The other end of the driven link is rotatably connected to a sliding shaft. One end of the sliding shaft is fixedly connected to a cleaning rack. A limit link is fixedly connected below the sliding shaft. A support slider is fixedly connected to the lower end of the limit link. A cleaning rack is also fixedly connected to the end of the support slider. A connecting rod is fixedly connected to the lower side of the support slider through a support. A pulley is rotatably connected to one end of the connecting rod, which is located inside the support.
[0008] Preferably, a vibration mechanism is provided on the other side of the outer shell. The vibration mechanism includes a protective shell, a second motor is fixedly connected to the outer side of the protective shell, a first belt drive wheel is fixedly connected to the output end of the second motor, a conveyor belt is sleeved on the outer side of the first belt drive wheel, a second belt drive wheel is sleeved on the other side of the conveyor belt, a rotating disk is fixedly connected to one side of the second belt drive wheel via a rotating shaft, a support frame is rotatably connected to the outer side of the rotating shaft fixedly connected to the rotating disk, the support frame is fixedly connected to the inner side of the protective shell, a sliding rod is eccentrically provided on the side of the rotating disk, a sliding sleeve is slidably connected to the side of the rotating disk via the sliding rod, a groove is opened on the side of the outer shell relative to the position of the sliding sleeve, the sliding sleeve is slidably connected to the outer shell via the groove on the outer side of the outer shell, a support rod is fixedly connected to the side of the sliding sleeve, a first screening plate is fixedly connected to the upper end of the support rod, and a second screening plate is fixedly connected to the lower end of the support rod.
[0009] Preferably, a connecting rod is symmetrically fixedly connected between the first screening plate and the second screening plate, a reset slider is fixedly connected to the side of the connecting rod, the reset slider is slidably connected to the outer shell, two reset springs are symmetrically fixedly connected to the lower end of the reset slider, a support frame is fixedly connected to the lower end of the reset spring, and the lower end of the support frame is fixedly connected to the base.
[0010] Preferably, guide seats are symmetrically fixedly connected to the upper surfaces of the first screening plate and the second screening plate. A sliding groove is provided on the upper side of the guide seat. Two limiting springs are symmetrically fixedly connected in the sliding groove of the guide seat. A guide block is fixedly connected to the upper end of the limiting spring. The guide block is slidably connected to the guide seat.
[0011] Preferably, a transmission plate is fixedly connected to the bottom of the inner shell, and two guide seats are also symmetrically fixedly connected to the upper surface of the transmission plate.
[0012] Preferably, a feeding port is fixedly connected to the left side of the outer casing, and three discharge ports are provided on the right side of the outer casing, all three discharge ports being fixedly connected to the right side of the outer casing.
[0013] (3) Beneficial effects
[0014] The output of the first motor drives the active connecting rod to rotate, which in turn drives the driven connecting rod to move through the fixed connecting shaft. One end of the driven connecting rod drives the cleaning frame to move back and forth inside the housing relative to the bottom of the first screening plate through the sliding shaft. At the same time, the limiting connecting rod drives the cleaning frame to move back and forth inside the housing relative to the bottom of the second screening plate. This allows for quick cleaning of the first and second screening plates, reducing the time required to remove the first and second screening plates for cleaning and improving cleaning efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0017] Figure 3 This is a schematic diagram of the cleaning mechanism structure of this utility model;
[0018] Figure 4 This is a cross-sectional view of the vibration mechanism of this utility model;
[0019] Figure 5 This is a schematic diagram of the vibration mechanism structure of this utility model;
[0020] Figure 6 This is a cross-sectional view of the guide block of this utility model.
[0021] The labels in the attached diagram are as follows: 1-outer shell, 101-base, 102-support, 2-cleaning mechanism, 201-first motor, 202-driving linkage, 203-fixed coupling shaft, 204-driven linkage, 205-matching slider, 206-sliding shaft, 207-cleaning frame, 208-limiting linkage, 209-supporting slider, 210-connecting rod, 211-pulley, 212-limiting shell, 3-vibration mechanism, 301-first screening plate, 302 - Second screening plate, 303- Transmission plate, 304- Second motor, 305- Protective shell, 306- First belt drive wheel, 307- Second belt drive wheel, 308- Conveyor belt, 309- Rotary disc, 310- Sliding sleeve, 311- Support rod, 312- Reset slider, 313- Reset spring, 314- Support frame, 315- Guide block, 316- Guide seat, 317- Limit spring, 318- Connecting rod, 4- Feed port, 5- Discharge port. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example
[0023] A device for high-speed separation of coal impurities, such as... Figures 1-3As shown, the device includes a housing 1, a bracket 102 fixedly connected to the side of the housing 1, a base 101 fixedly connected to the lower side of the bracket 102, and a cleaning mechanism 2 provided on the side of the housing 1. The cleaning mechanism 2 includes a limiting shell 212, which is fixedly connected to the side of the housing 1. A first motor 201 is fixedly connected to the outer side of the limiting shell 212. An active connecting rod 202 is fixedly connected to the output end of the first motor 201. A sliding groove is opened on the outer side of the housing 1 at a position opposite to the active connecting rod 202. The active connecting rod 202 is slidably connected to the housing 1 through the sliding groove. One end of the active connecting rod 202 is fixedly connected to the output end of the first motor 201, and the other end of the active connecting rod 202 is rotatably connected to a fixed connecting shaft 203. A driven connecting rod 204 is fixedly connected to the end of the fixed connecting shaft 203. Both ends of the driven connecting rod 204 are annular sleeves. A mating slider 205 is rotatably connected to one end of the driven connecting rod 204. The mating slider 205 passes through a groove opened on the outer side of the housing 1. The slide groove is slidably connected to the outer shell 1. One end of the sliding block 205 and the driven connecting rod 204 is cylindrical, and the other end of the sliding block 205 is rectangular. The other end of the driven connecting rod 204 is rotatably connected to the sliding shaft 206. A rectangular slide groove is provided on the inner side of the outer shell 1. The sliding shaft 206 is slidably connected to the outer shell 1 through the rectangular slide groove. A cleaning rack 207 is fixedly connected to one end of the sliding shaft 206. A wire brush is provided on the upper side of the cleaning rack 207. A limit connecting rod 208 is fixedly connected below the sliding shaft 206. A slide groove is provided inside the outer shell 1 at a position corresponding to the limit connecting rod 208. The limit connecting rod 208 is slidably connected to the outer shell 1 through the slide groove. A support slider 209 is fixedly connected to the lower end of the limit connecting rod 208. A cleaning rack 207 is also fixedly connected to the side of the support slider 209. A connecting rod 210 is fixedly connected to the lower side of the support slider 209 through a bracket. A pulley 211 is rotatably connected to one end of the connecting rod 210.
[0024] like Figures 4-5As shown, a vibration mechanism 3 is provided on the other side of the outer casing 1. The vibration mechanism 3 includes a protective shell 305. A second motor 304 is fixedly connected to the outside of the protective shell 305. A first belt drive pulley 306 is fixedly connected to the output end of the second motor 304. A conveyor belt 308 is sleeved on the side of the first belt drive pulley 306. A second belt drive pulley 307 is sleeved on the other side of the conveyor belt 308. A rotating disk 309 is fixedly connected to one side of the second belt drive pulley 307 via a rotating shaft. A support frame is rotatably connected to the outside of the rotating shaft fixedly connected to the rotating disk 309. The frame is fixedly connected to the inner side of the protective shell 305. A sliding rod is eccentrically provided on the side of the rotating disk 309. A sliding sleeve 310 is slidably connected to the side of the rotating disk 309 through the sliding rod. The sliding sleeve 310 is annular. A groove is provided on the side of the outer shell 1 at a position relative to the sliding sleeve 310. The sliding sleeve 310 is slidably connected to the outer shell 1 through the groove on the outer side of the outer shell 1. A support rod 311 is fixedly connected to the side of the sliding sleeve 310. A first screening plate 301 is fixedly connected to the upper end of the support rod 311, and a second screening plate 302 is fixedly connected to the lower end of the support rod 311.
[0025] like Figure 5 , Figure 6 As shown, a connecting rod 318 is fixedly connected between the first screening plate 301 and the second screening plate 302. A reset slider 312 is fixedly connected to the side of the connecting rod 318. The reset slider 312 is slidably connected to the outer shell 1. Two reset springs 313 are symmetrically fixedly connected to the lower end of the reset slider 312. A support frame 314 is fixedly connected to the lower end of the reset springs 313. The lower end of the support frame 314 is fixedly connected to the base 101.
[0026] like Figure 5 As shown, two guide seats 316 are symmetrically fixedly connected to the surfaces of the first screening plate 301 and the second screening plate 302. A sliding groove is provided on the upper side of the guide seat 316. Two limiting springs 317 are symmetrically fixedly connected in the sliding groove of the guide seat 316. A guide block 315 is fixedly connected to the upper end of the limiting spring 317. The guide block 315 is slidably connected to the guide seat 316.
[0027] like Figure 1 As shown, a transmission plate 303 is fixedly connected to the bottom of the inner shell 1, and two guide seats 316 are also symmetrically fixedly connected to the upper surface of the transmission plate 303.
[0028] A feeding port 4 is fixedly connected to the left side of the outer casing 1, and three discharge ports 5 are provided on the right side of the outer casing 1. All three discharge ports 5 are fixedly connected to the right side of the outer casing 1.
[0029] Working principle: When it is necessary to separate coal impurities, coal is fed into the device through the feed port 4. At this time, the second motor 304 is started. The output end of the second motor 304 drives the first belt drive pulley 306 to rotate. The first belt drive pulley 306 drives the second belt drive pulley 307 to rotate through the conveyor belt 308. At this time, the driven transmission disc 307 drives the rotating disc 309 to rotate. The rotating disc 309 drives the sliding sleeve 310 to reciprocate up and down through the eccentric shaft. The reciprocating up and down movement of the sliding sleeve 310 drives the support rod 311 to reciprocate. The support rod 311 drives the second belt drive pulley 307 to reciprocate. The first screening plate 301 and the second screening plate 302 reciprocate up and down. At this time, the holes on the first screening plate 301 are larger, and the coal will permeate through the holes on the first screening plate 301 to the second screening plate 302, thereby filtering out most of the impurities. The holes on the second screening plate 302 are smaller, and the coal permeates through the holes on the second screening plate 302 to the transmission plate 303, thereby further filtering out the remaining impurities. At this time, most of the impurities are discharged through the upper discharge port 5, a small part of the impurities are discharged through the middle discharge port 5, and the coal is discharged through the lower discharge port 5, thereby achieving the screening and separation of impurities.
[0030] When the first screening plate 301 and the second screening plate 302 reciprocate up and down, they will drive the connecting rod 318 to move up and down, thereby driving the reset slider 312 to deform the two lower reset springs 313. The reset springs 313 reset after the second motor 304 is turned off. At this time, the first screening plate 301 and the second screening plate 302 will be reset, thereby realizing the adjustment of the position of the first screening plate 301 and the second screening plate 302.
[0031] After the coal impurity separation process is completed, when the first screening plate 301 and the second screening plate 302 need to be cleaned, the first motor 201 is started. The output end of the first motor 201 drives the active connecting rod 202 to rotate. At this time, the active connecting rod 202 drives the driven connecting rod 204 to move through the fixed connecting shaft 203. At this time, one end of the driven connecting rod 204 connected to the sliding block 205 moves along the groove opened on the outside of the outer shell 1. The other end of the driven connecting rod 204 drives the sliding shaft 206 to move back and forth along the groove opened on the inner wall of the outer shell 1, thereby driving the cleaning frame 207 to move back and forth inside the outer shell 1 relative to the bottom of the first screening plate 301, so as to clean the first screening plate 301.
[0032] At the same time, the sliding shaft 206 drives the limiting link 208 to reciprocate, and the limiting link 208 drives the support slider 209 to slide along the groove opened inside the outer shell 1. The support slider 209 drives the pulley 211 below to reciprocate, and the pulley 211 drives the connecting rod 210 to reciprocate. At this time, the connecting rod 210 drives the cleaning frame 207 to reciprocate inside the outer shell 1 relative to the second screening plate 302, thereby cleaning the second screening plate 302.
[0033] The embodiments described above are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the inventive concept, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.
Claims
1. A device for high speed separation of coal impurities, characterized in that, The device includes an outer shell (1), a bracket (102) fixedly connected to the side of the outer shell (1), a base (101) fixedly connected to the lower side of the bracket (102), a cleaning mechanism (2) provided on the side of the outer shell (1), the cleaning mechanism (2) including a limiting shell (212), the limiting shell (212) fixedly connected to the side of the outer shell (1), a first motor (201) fixedly connected to the outer side of the limiting shell (212), an active connecting rod (202) fixedly connected to the output end of the first motor (201), a fixed connecting shaft (203) rotatably connected to the other end of the active connecting rod (202), a driven connecting rod (204) fixedly connected to the end of the fixed connecting shaft (203), and a mating slider (205) rotatably connected to one end of the driven connecting rod (204). (1) A groove is provided on the outer side corresponding to the position of the mating slider (205). The mating slider (205) is slidably connected to the outer shell (1) through the groove on the outer side of the outer shell (1). The other end of the driven link (204) is rotatably connected to a sliding shaft (206). One end of the sliding shaft (206) is fixedly connected to a cleaning rack (207). A limiting link (208) is fixedly connected below the sliding shaft (206). A supporting slider (209) is fixedly connected to the lower end of the limiting link (208). A cleaning rack (207) is also fixedly connected to the end of the supporting slider (209). A connecting rod (210) is fixedly connected to the lower side of the supporting slider (209) through a support. A pulley (211) is rotatably connected to one end of the connecting rod (210) and inside the support.
2. A device for separating coal impurities at high speed according to claim 1, characterized in that, A vibration mechanism (3) is provided on the other side of the outer shell (1). The vibration mechanism (3) includes a protective shell (305). A second motor (304) is fixedly connected to the outside of the protective shell (305). A first belt drive wheel (306) is fixedly connected to the output end of the second motor (304). A conveyor belt (308) is sleeved on the outer side of the first belt drive wheel (306). A second belt drive wheel (307) is sleeved on the other side of the conveyor belt (308). A rotating disk (309) is fixedly connected to one side of the second belt drive wheel (307) through a rotating shaft. A support frame is rotatably connected to the outside of the rotating shaft fixedly connected to the rotating disk (309). The support frame is fixedly connected to the inner side of the protective shell (305). The side of the rotating disk (309) is eccentrically provided with a sliding rod. The side of the rotating disk (309) is slidably connected with a sliding sleeve (310) through the sliding rod. The side of the outer shell (1) is provided with a sliding groove relative to the sliding sleeve (310). The sliding sleeve (310) is slidably connected to the outer shell (1) through the sliding groove on the outer side of the outer shell (1). The side of the sliding sleeve (310) is fixedly connected with a support rod (311). The upper end of the support rod (311) is fixedly connected with a first screening plate (301), and the lower end of the support rod (311) is fixedly connected with a second screening plate (302).
3. A device for separating coal from impurities at high speed according to claim 2, characterized in that, A connecting rod (318) is symmetrically fixedly connected between the first screening plate (301) and the second screening plate (302). A reset slider (312) is fixedly connected to the side of the connecting rod (318). The reset slider (312) is slidably connected to the outer shell (1). Two reset springs (313) are symmetrically fixedly connected to the lower end of the reset slider (312). A support frame (314) is fixedly connected to the lower end of the reset springs (313). The lower end of the support frame (314) is fixedly connected to the base (101).
4. A device for separating coal from impurities at high speed according to claim 3, characterized in that, The first screening plate (301) and the second screening plate (302) are symmetrically fixedly connected with guide seats (316). The guide seats (316) have a sliding groove on the upper side. Two limiting springs (317) are symmetrically fixedly connected in the sliding groove of the guide seats (316). The upper end of the limiting springs (317) is fixedly connected with a guide block (315). The guide block (315) is slidably connected to the guide seats (316).
5. A device for separating coal from impurities at high speed according to claim 4, characterized in that, A transmission plate (303) is fixedly connected to the bottom of the inner shell (1), and two guide seats (316) are also fixedly connected symmetrically to the upper surface of the transmission plate (303).
6. A device for separating coal impurities at high speed according to claim 5, characterized in that, The outer shell (1) is fixedly connected to a feeding port (4) on the left side, and three discharge ports (5) are provided on the right side of the outer shell (1). All three discharge ports (5) are fixedly connected to the right side of the outer shell (1).