Discharging mechanism
The automated feeding mechanism solves the problem of low valve seat processing efficiency, realizes efficient and automated product sorting and collection, and improves the quality and speed of valve seat processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINCHANG COUNTY KERUI MACHINERY CO LTD
- Filing Date
- 2025-02-25
- Publication Date
- 2026-04-17
AI Technical Summary
In existing technologies, valve seat processing efficiency is low, manual material feeding is slow, and the pass rate is low.
An automated feeding mechanism is adopted, including a base plate, a first conveyor belt, a second conveyor belt, a transfer table, and a pushing assembly. The unqualified valve seats are pushed into the discharge plate by a guide plate and a cylinder-driven pusher, while qualified valve seats are transferred to the second conveyor belt. The product quality is monitored by a detector and unqualified products are collected.
It improved valve seat processing efficiency, ensured product quality reliability and pass rate, and realized automated product sorting and collection.
Smart Images

Figure CN224127919U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of valve seats, and more particularly to a feeding mechanism. Background Technology
[0002] The valve seat is a detachable component inside the valve, used to support the valve core in the fully closed position and form a sealing pair. After the valve seat is manufactured, a black paint layer is often applied to its surface for protection. During finishing, the black paint needs to be removed using a milling cutter. Traditionally, the material is cut manually, which is slow and results in a low pass rate for manual inspection, leading to low valve seat processing efficiency. Utility Model Content
[0003] To address the issue of increasing the efficiency of valve seat machining, this application provides a feeding mechanism.
[0004] The feeding mechanism provided in this application adopts the following technical solution:
[0005] include:
[0006] Base plate;
[0007] First conveyor belt;
[0008] Second conveyor belt;
[0009] The transfer platform, located on the base plate, is used to transfer valve seats from the first conveyor belt to the second conveyor belt;
[0010] The first conveyor belt is provided with first baffles at both ends, and guide plates are provided on the two first baffles. The two guide plates are inclined and have a gap through which the valve seat passes.
[0011] The first baffle is provided with a discharge plate for discharging defective valve seats, and the first baffle is provided with a first pusher assembly that cooperates with the discharge plate.
[0012] The first feeding assembly includes a detector mounted on a first conveyor belt, a first bracket fixed on a base plate, a first cylinder mounted on the first bracket, and a first push plate mounted on the piston rod of the first cylinder.
[0013] By adopting the above technical solution, the valve seats on the first conveyor belt pass through in an orderly manner under the action of the guide plate. When a defective product is encountered, the first cylinder is driven to move the first push plate to one side of the valve seat and push the valve seat into the discharge plate. Then the defective product is conveyed out through the discharge plate.
[0014] In one possible implementation, the first feeding assembly further includes a second cylinder mounted on the first bracket and a retention plate disposed on the piston rod of the second cylinder, the retention plate being located at the lower end of the guide plate.
[0015] In one possible implementation, a second baffle is provided on the transfer platform, and an inclined plate is provided between the transfer platform and the second conveyor belt.
[0016] In one possible implementation, the base plate is provided with a second pushing assembly for pushing the valve seat on the transfer platform onto the second conveyor belt. The second pushing assembly includes a second bracket fixed on the base plate, a third cylinder mounted on the second bracket, and a second push plate disposed on the piston rod of the third cylinder.
[0017] In one possible implementation, a support frame is provided on the base plate, a rotating shaft is rotatably mounted on the support frame, one end of the central turntable is fixedly connected to the rotating shaft, and a drive assembly for driving the rotating shaft to rotate is provided on the base plate.
[0018] In one possible implementation, the drive assembly includes a fixed plate fixedly mounted on a base plate, a fourth cylinder mounted on the fixed plate, a first connecting rod mounted on the piston rod of the fourth cylinder, a second connecting rod with one end hinged to the first connecting rod, and the other end of the second connecting rod fixedly mounted on a rotating shaft.
[0019] In one possible implementation, the base plate is further provided with a limiting block for limiting the movement direction of the second connecting rod, and the limiting block is provided with a gasket.
[0020] In one possible implementation, the support frame is provided with a fixing ring, and one end of the rotating shaft rotates through the fixing ring and connects to the central turntable.
[0021] In one possible implementation, third baffles are provided at both ends of the second conveyor belt.
[0022] In summary, this application includes the following beneficial technical effects: under the action of the guide plate, the valve seats on the first conveyor belt pass through in sequence and in an orderly manner. When a defective product is encountered, the first cylinder is driven to move the first push plate to one side of the valve seat and push the valve seat into the discharge plate. Then, the defective product is transported to the collection box through the discharge plate.
[0023] The first connecting rod is driven to move by the fourth cylinder, and the first connecting rod drives the second connecting rod to move. As the second connecting rod moves, the rotating shaft rotates at a certain angle, and the rotating shaft drives the central turntable to rotate, thereby turning the valve seat on the central turntable toward the side of the second conveyor belt. Attached Figure Description
[0024] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0025] Figure 2 This is a structural schematic diagram as part of an embodiment, mainly showing the first pusher assembly;
[0026] Figure 3 yes Figure 1An enlarged schematic diagram of part A;
[0027] Figure 4 yes Figure 1 An enlarged schematic diagram of part B;
[0028] Figure 5 yes Figure 2 An enlarged schematic diagram of part C.
[0029] Reference numerals: 1. Base plate; 2. First conveyor belt; 3. Second conveyor belt; 4. Transfer platform; 5. First baffle; 6. Guide plate; 7. Opening; 8. Discharge plate; 9. Collection box; 10. Detector; 11. First support; 12. First cylinder; 13. First push plate; 14. Second cylinder; 15. Retention plate; 16. Second baffle; 17. Third baffle; 18. Inclined plate; 19. Second support; 20. Third cylinder; 21. Second push plate; 22. Support frame; 23. Rotating shaft; 24. Fixing plate; 25. Fourth cylinder; 26. First connecting rod; 27. Second connecting rod; 28. Limiting block; 29. Gasket; 30. Fixing ring; 31. Connecting plate. Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0031] First, those skilled in the art should understand that these embodiments are merely used to explain the technical principles of the embodiments of this application and are not intended to limit the scope of protection of the embodiments of this application. Those skilled in the art can make adjustments as needed to adapt to specific application scenarios.
[0032] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.
[0033] In the embodiments of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0034] Reference Figure 1-5 The feeding mechanism includes a base plate 1, a first conveyor belt 2, a second conveyor belt 3, a transfer platform 4, and a first pushing assembly. The first conveyor belt 2 and the second conveyor belt 3 are respectively vertically mounted on the base plate 1. The transfer platform 4 is mounted on the base plate 1 and located between the first conveyor belt 2 and the second conveyor belt 3, and is used to transfer the valve seat on the first conveyor belt 2 to the second conveyor belt 3. The first conveyor belt 2 has a first baffle 5 at both ends, and a guide plate 6 is mounted on the two first baffles 5. The two guide plates 6 are inclined and have a gap between them for the valve seat to pass through. The first baffles 5 at both ends have openings 7. A discharge plate 8 is installed at one opening 7, and the first pushing assembly is located at the other opening 7. The base plate 1 has a collection box 9 that cooperates with the guide plate 6. The first pushing assembly pushes some unqualified products into the collection box 9 through the guide plate 6 for rework. The first feeding assembly includes a detector 10, a first support 11, a first cylinder 12, and a first pusher plate 13. The detector 10 is mounted on the first conveyor belt 2 and is based on existing technology. It is used to monitor whether the product is compliant. The first support 11 is fixedly mounted on the base plate 1. The first cylinder 12 is mounted on the first support 11. The first pusher plate 13 is mounted on the piston rod of the first cylinder 12. Under the action of the guide plate 6, the valve seats on the first conveyor belt 2 pass through sequentially. When a non-conforming product is encountered, the first cylinder 12 is driven to move the first pusher plate 13 to one side of the valve seat and push the valve seat onto the discharge plate 8. Then, the non-conforming product is conveyed to the collection box 9 through the discharge plate 8.
[0035] The first feeding assembly also includes a second cylinder 14 and a retaining plate 15. The second cylinder 14 is mounted on the first bracket 11, and the retaining plate 15 is located on the piston rod of the second cylinder 14. The retaining plate 15 is located at the lower end of the guide plate 6. When the valve seat passes through the guide plate 6, it will stay on the retaining plate 15. Then the detector 10 monitors whether the valve seat is qualified.
[0036] The transfer platform 4 is provided with a second baffle 16, and the two ends of the second conveyor belt 3 are provided with a third baffle 17. There is an inclined plate 18 between the transfer platform 4 and the second conveyor belt 3.
[0037] The base plate 1 is provided with a second pushing assembly for pushing the valve seat on the transfer table 4 onto the second conveyor belt 3. The second pushing assembly includes a second bracket 19, a third cylinder 20, and a second push plate 21. The second bracket 19 is fixedly mounted on the base plate 1, the third cylinder 20 is mounted on the second bracket 19, and the second push plate 21 is mounted on the piston rod of the third cylinder 20.
[0038] A support frame 22 is provided on the base plate 1, and a rotating shaft 23 is rotatably mounted on the support frame 22. One end of the intermediate transfer platform 4 is fixedly connected to the rotating shaft 23. A drive assembly for driving the rotating shaft 23 to rotate is provided on the base plate 1. The drive assembly includes a fixed plate 24, a fourth cylinder 25, a first connecting rod 26, a second connecting rod 27, and a limiting block 28. The fixed plate 24 is fixedly mounted on the base plate 1, the fourth cylinder 25 is mounted on the fixed plate 24, the first connecting rod 26 is located on the piston rod of the fourth cylinder 25, and one end of the second connecting rod 27 is hinged to the first connecting rod 26, while the other end is fixed to the rotating shaft 23. The first connecting rod 26 is driven to move by the fourth cylinder 25, which in turn drives the second connecting rod 27 to move. As the second connecting rod 27 moves, the rotating shaft 23 rotates at a certain angle, causing the intermediate transfer platform 4 to rotate, thereby turning the valve seat on the intermediate transfer platform 4 toward the side of the second conveyor belt 3. A limiting block 28 is provided on the base plate 1, and a gasket 29 is provided on the limiting block 28. Under the action of the limiting block 28, the movement direction of the second connecting rod 27 is easily limited.
[0039] The support frame 22 is provided with a fixing ring 30. One end of the rotating shaft 23 is rotatably passed through the fixing ring 30 and connected to the central turntable 4. One end of the inclined plate 18 is fixedly connected to the fixing ring 30 through the connecting plate 31.
[0040] In the description of the embodiments of this application, it should be noted that the terms "inner" and "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.
[0041] In the description of this application, the references to terms such as "an embodiment," "some embodiments," "in this embodiment," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0042] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A blanking mechanism characterized by: include: Base plate (1); First conveyor belt (2); Second conveyor belt (3); A transfer station (4) is provided on the base plate (1) for transferring the valve seat on the first conveyor belt (2) to the second conveyor belt (3); The first conveyor belt (2) is provided with first baffles (5) at both ends, and guide plates (6) are provided on the two first baffles (5). The two guide plates (6) are inclined and have a gap through which the valve seat passes. The first baffle (5) is provided with a discharge plate (8) for discharging unqualified valve seats, and the first baffle (5) is provided with a first pusher assembly that cooperates with the discharge plate (8); The first pushing assembly includes a detector (10) disposed on the first conveyor belt (2), a first bracket (11) fixedly disposed on the base plate (1), a first cylinder (12) disposed on the first bracket (11), and a first push plate (13) disposed on the piston rod of the first cylinder (12); The first pushing assembly also includes a second cylinder (14) mounted on the first bracket (11) and a retaining plate (15) disposed on the piston rod of the second cylinder (14), the retaining plate (15) being located at the lower end of the guide plate (6); a support frame (22) is provided on the bottom plate (1), a rotating shaft (23) is rotatably provided on the support frame (22), one end of the transfer table (4) is fixedly connected to the rotating shaft (23), and a driving assembly for driving the rotating shaft (23) to rotate is provided on the bottom plate (1); The drive assembly includes a fixed plate (24) fixed on the base plate (1), a fourth cylinder (25) mounted on the fixed plate (24), a first connecting rod (26) on the piston rod of the fourth cylinder (25), and a second connecting rod (27) with one end hinged to the first connecting rod (26). The other end of the second connecting rod (27) is fixed on the rotating shaft (23).
2. The feeding mechanism according to claim 1, characterized in that: The transfer station (4) is provided with a second baffle (16), and there is an inclined plate (18) between the transfer station (4) and the second conveyor belt (3).
3. The feeding mechanism according to claim 1, characterized in that: The base plate (1) is provided with a second pushing assembly for pushing the valve seat on the transfer table (4) to the second conveyor belt (3). The second pushing assembly includes a second bracket (19) fixed on the base plate (1), a third cylinder (20) installed on the second bracket (19), and a second push plate (21) provided on the piston rod of the third cylinder (20).
4. The feeding mechanism according to claim 1, characterized in that: The base plate (1) is also provided with a limiting block (28) for limiting the movement direction of the second connecting rod (27), and the limiting block (28) is provided with a gasket (29).
5. The feeding mechanism according to claim 1, characterized in that: The support frame (22) is provided with a fixing ring (30), and one end of the rotating shaft (23) is rotatably passed through the fixing ring (30) and connected to the transfer platform (4).
6. The feeding mechanism according to claim 1, characterized in that: The second conveyor belt (3) is provided with third baffles (17) at both ends.