Online wiping cleaner for enameled wire production

Abstract

The utility model relates to the technical field of enameled wire wiping and cleaning, and discloses an enameled wire production on-line type wiping cleaner which comprises a support, a guide cylinder is rotationally connected in the support, a cleaning cylinder is arranged at the bottom of the guide cylinder, a connecting cylinder is arranged in the cleaning cylinder, and an adjusting assembly is arranged in the support. A dismounting and mounting assembly is arranged in the connecting cylinder, the adjusting assembly comprises a sliding block and a sliding groove formed in the support, and the outer wall of the sliding block is slidably connected into the sliding groove. According to the utility model, the cleaning cylinder is driven by the spring to lift, the position of the cleaning cylinder can be automatically adjusted according to the thickness of the enameled wire by utilizing the elastic characteristic of the spring, self-adaptive clamping and cleaning of the enameled wire with different specifications are realized, the cleaning cylinder is tightly attached to the enameled wire, and surface impurities can be effectively removed; the problem that a traditional cleaner is difficult to adapt to enameled wires of different specifications is solved, and the applicability and universality of the cleaner are improved.

Description

Technical Field

[0001] This utility model relates to the field of enameled wire wiping and cleaning technology, and in particular to an online wiping and cleaning device for enameled wire production. Background Technology

[0002] In modern industrial production, enameled wire is a key component of electrical equipment such as motors, transformers, and electromagnetic coils. Its product quality directly affects the performance and service life of these electrical devices. The cleanliness of the enameled wire surface is one of the important factors determining its quality. During the production process, copper powder, oil, dust, and other impurities inevitably adhere to the surface of the enameled wire. If these impurities are not removed in time, they will lead to a decrease in the insulation performance of the enameled wire and may even cause serious problems such as short circuits during subsequent use. Therefore, the development of efficient and reliable online wiping and cleaning devices is of great significance for ensuring the production quality and efficiency of enameled wire.

[0003] Currently, most online wiping cleaners commonly found in the market for enameled wire production adopt a fixed structure design. These cleaners typically consist of a support frame, a drive mechanism, and wiping components. The drive mechanism usually uses a motor coupled with belt or chain transmission to drive the wiping components to clean the enameled wire. The wiping components are generally cleaning brushes or cleaning cloths of fixed size and shape, which wipe the surface of the enameled wire through a pre-set motion trajectory and pressure. During the production process, operators need to manually adjust the position and pressure of the wiping components according to the specifications of the enameled wire to ensure the cleaning effect.

[0004] However, existing online wiping and cleaning devices for enameled wire production have significant limitations. Due to the diverse specifications of enameled wires and the large differences in parameters such as wire diameter and material, fixed-structure cleaners are difficult to adapt to the cleaning needs of different specifications of enameled wires. When producing enameled wires of different specifications, operators need to spend a lot of time and effort to readjust and calibrate the cleaner. This is not only cumbersome, but also makes it difficult to ensure the optimal contact state between the cleaner and the enameled wire. This can easily lead to incomplete cleaning or over-wiping that damages the surface of the enameled wire, resulting in low cleaning efficiency, unstable product quality, and an inability to meet the diversified and efficient needs of modern enameled wire production. Therefore, an online wiping and cleaning device for enameled wire production is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an online wiping and cleaning device for enameled wire production, which aims to improve the problem that existing cleaners are difficult to adapt to enameled wires of different specifications.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An online wiping and cleaning device for enameled wire production includes a bracket, a guide cylinder rotatably connected inside the bracket, a cleaning cylinder disposed at the bottom of the guide cylinder, a connecting cylinder disposed inside the cleaning cylinder, an adjustment component disposed inside the bracket, and a disassembly and assembly component disposed inside the connecting cylinder.

[0008] The adjustment assembly includes a slider and a groove formed inside the bracket. The outer wall of the slider is slidably connected to the inside of the groove. A limit post is fixedly connected inside the bracket. The slider is slidably connected to the outer wall of the limit post. A connecting frame is fixedly connected to one end of the slider. A rotating block is fixedly connected to the outer wall of the connecting frame. The outer wall of the connecting cylinder is rotatably connected to the inside of the rotating block. A spring is sleeved on the outer wall of the limit post. The top of the spring is fixedly connected to the bottom of the slider. The bottom of the spring is fixedly connected to the inner wall of the groove.

[0009] As a further description of the above technical solution:

[0010] The disassembly and assembly includes a retaining post and a retaining groove formed inside the cleaning cylinder, with the outer wall of the retaining post slidably connected to the inside of the retaining groove.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the locking pin is slidably connected to the inside of the connecting cylinder, and a transmission pin is rotatably connected inside the connecting cylinder.

[0013] As a further description of the above technical solution:

[0014] A knob is fixedly connected to one end of the transmission column, and a turntable is fixedly connected to the other end of the transmission column.

[0015] As a further description of the above technical solution:

[0016] The outer wall of the turntable is rotatably connected to the inside of the connecting cylinder, and a limit groove is formed inside the turntable.

[0017] As a further description of the above technical solution:

[0018] A sliding column is fixedly connected inside the locking post, and the outer wall of the sliding column is slidably connected inside the limiting groove.

[0019] As a further description of the above technical solution:

[0020] The outer wall of the locking post is fixedly connected to a limiting disc, and the outer wall of the limiting disc is slidably connected inside the connecting cylinder.

[0021] As a further description of the above technical solution:

[0022] A second spring is fitted on the outer wall of the locking post. One end of the second spring is fixedly connected to the outer wall of the limiting disc, and the other end of the second spring is fixedly connected to the inner wall of the connecting cylinder.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the cleaning cylinder is raised and lowered by a spring. Utilizing the elastic properties of the spring, the position of the cleaning cylinder can be automatically adjusted according to the thickness of the enameled wire, realizing adaptive clamping and cleaning of enameled wires of different specifications. The cleaning cylinder is in close contact with the enameled wire, which can effectively remove surface impurities. This solves the problem that traditional cleaners are difficult to adapt to enameled wires of different specifications, and improves the applicability and versatility of the cleaner.

[0025] 2. In this utility model, the rotating knob drives the turntable to rotate, which in turn moves the locking pin, enabling quick disassembly and installation of the cleaning cylinder. Operators can easily remove the used cleaning cylinder without the need for complicated tools, replace it with a new cylinder, or perform deep cleaning and maintenance. This effectively solves the problem of cumbersome and time-consuming maintenance of traditional cleaners, avoids excessive downtime due to cleaning cylinder malfunctions or dirt, and significantly improves the convenience of equipment maintenance and the continuity of production. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of an online wiping and cleaning device for enameled wire production proposed in this utility model;

[0027] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0028] Figure 3 This is a schematic diagram of the structure of the knob of an online wiping and cleaning device for enameled wire production proposed in this utility model;

[0029] Figure 4 This is a schematic diagram of the internal structure of the connecting cylinder of an online wiping and cleaning device for enameled wire production proposed in this utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the turntable for an online wiping and cleaning device for enameled wire production proposed in this utility model.

[0031] Legend:

[0032] 1. Bracket; 2. Guide tube; 3. Connecting tube; 4. Cleaning tube; 5. Connecting frame; 6. Slider; 7. Rotating block; 8. Slide groove; 9. Spring 1; 10. Limiting post; 11. Knob; 12. Slot; 13. Locking post; 14. Transmission post; 15. Limiting disc; 16. Turntable; 17. Spring 2; 18. Slide post; 19. Limiting groove. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 1 and Figure 2 This utility model provides one embodiment: an online wiping cleaner for enameled wire production, including a bracket 1. The bracket 1, as the basic load-bearing component of the entire cleaner, is integrally formed from high-strength stainless steel, possessing excellent corrosion resistance and structural stability. It can withstand various external forces during the cleaning process, ensuring the long-term stable operation of the cleaner. A guide cylinder 2 is rotatably connected inside the bracket 1. The guide cylinder 2 is used to guide the enameled wire entering the cleaner, ensuring that the enameled wire can accurately enter the cleaning area and avoiding deviation or jamming of the enameled wire during transmission, such as at high speeds. On the production line, the enameled wire can be precisely guided by the guide tube 2 and enter the subsequent cleaning stage in a stable posture. The bottom of the guide tube 2 is equipped with a cleaning tube 4. The inner wall of the cleaning tube 4 is covered with a layer of high elastic wear-resistant rubber with a thickness of 3 mm. The surface of the rubber layer is covered with fine mesh grooves, which can effectively increase the friction with the surface of the enameled wire and enhance the cleaning effect. When wiping the surface of the enameled wire, the grooves can accommodate some of the impurities and prevent secondary pollution. The cleaning tube 4 is equipped with a connecting tube 3. The bracket 1 is equipped with an adjustment component. The connecting tube 3 is equipped with a disassembly component.

[0035] The adjustment assembly includes a slider 6 and a groove 8 formed inside the bracket 1. The outer wall of the slider 6 is slidably connected to the groove 8. A limit post 10 is fixedly connected inside the bracket 1. The limit post 10 is a smooth cylindrical metal rod. A through hole adapted to the limit post 10 is formed inside the slider 6, allowing the slider 6 to slide smoothly on the outer wall of the limit post 10, thereby limiting the movement of the slider 6 and preventing it from deviating. The slider 6 is slidably connected to the outer wall of the limit post 10. A connecting frame 5 is fixedly connected to one end of the slider 6. A rotating block 7 is fixedly connected to the outer wall of the connecting frame 5. The outer wall of the connecting cylinder 3 is rotatably connected to... Inside the rotating block 7, a spring 9 is fitted on the outer wall of the limiting post 10. The top of the spring 9 is fixedly connected to the bottom of the slider 6, and the bottom of the spring 9 is fixedly connected to the inner wall of the slide groove 8. When enameled wires of different specifications pass through the cleaning cylinder 4, the enameled wires will exert different degrees of downward pressure on the cleaning cylinder 4. The cleaning cylinder 4 drives the connecting cylinder 3, the rotating block 7, the connecting frame 5, and the slider 6 to move. The slider 6 slides on the outer wall of the limiting post 10 and compresses the spring 9. The spring 9 exerts an upward force on the cleaning cylinder 4 due to its elasticity, so that the cleaning cylinder 4 can closely fit the surface of enameled wires of different specifications and achieve self-adaptive cleaning.

[0036] Specifically, in the cleaning process of enameled wire, the guide cylinder 2 plays a crucial guiding role. It plans a precise path for the transmission of the enameled wire, ensuring that the wire can smoothly enter the cleaning area. When enameled wires of different specifications pass by, the diameter of the wire itself determines the downward force applied to the cleaning cylinder 4. As the wire pushes the cleaning cylinder 4 downward, the cleaning cylinder 4 will drive the connecting cylinder 3 connected to it to move synchronously, thereby causing the rotating block 7 to shift. The movement of the rotating block 7 will then drive the connecting frames 5 on both sides to move. The connecting frames 5 push the slider 6 to slide along the outer wall of the limiting post 10. During this process, the spring 9 is compressed, accumulating elastic potential energy. Due to its elastic properties, the spring 9 will apply an upward force to the cleaning cylinder 4. This force forms a dynamic balance with the downward pressure of the wire, allowing the cleaning cylinder 4 to closely fit the surface of enameled wires of different specifications, achieving adaptive cleaning. This ensures that the cleaning cylinder 4 and the wire always maintain a reasonable cleaning pressure, guaranteeing the accuracy of cleaning regardless of changes in wire specifications, effectively removing impurities from the wire surface, and improving product quality.

[0037] Reference Figures 3-5The disassembly and assembly process includes the locking post 13 and the locking groove 12 opened inside the cleaning cylinder 4. The locking groove 12 is evenly distributed in a ring on the inner wall of the cleaning cylinder 4, and is used to cooperate with the locking post 13 to form a stable fixed connection to prevent the cleaning cylinder 4 from falling off during operation. The outer wall of the locking post 13 is slidably connected to the inside of the locking groove 12. The locking post 13 is made of high-strength alloy steel, and its outer wall has been precision ground. It has a clearance fit with the inside of the locking groove 12 and the inside of the connecting cylinder 3, and can slide flexibly in it. The outer wall of the locking post 13 is slidably connected to the inside of the locking groove 12. When the locking post 13 is fully embedded in the locking groove 12, the cleaning cylinder 4 can be firmly fixed to the connecting cylinder 3, ensuring stable cleaning. The outer wall of the locking post 13 is slidably connected to the inside of the connecting cylinder 3. A transmission post 14 is rotatably connected inside the connecting cylinder 3. A knob 11 is fixedly connected to one end of the transmission post 14. The surface of the knob 11 is provided with anti-slip texture for easy manual rotation by the operator. Its material is engineering plastic, which has good wear resistance and grip. A turntable 16 is fixedly connected to the other end of the transmission post 14. The turntable 16 is a circular metal disc made of stainless steel, which has strong corrosion resistance and mechanical strength. Its outer wall is made of stainless steel. The ball bearing is rotatably connected inside the connecting cylinder 3, enabling flexible rotation. The outer wall of the turntable 16 is rotatably connected inside the connecting cylinder 3. A limiting groove 19 is opened inside the turntable 16. A sliding column 18 is fixedly connected inside the locking column 13. The sliding column 18 slides in the limiting groove 19, causing the locking column 13 to make linear motion inside the connecting cylinder 3. The outer wall of the sliding column 18 is slidably connected inside the limiting groove 19. A limiting disc 15 is fixedly connected to the outer wall of the locking column 13. The outer wall of the limiting disc 15 is slidably connected inside the connecting cylinder 3. A second spring 17 is sleeved on the outer wall of the locking column 13. One end of the second spring 17 is fixedly connected to the outer wall of the limiting disc 15, and the other end of the second spring 17 is fixedly connected to the inner wall of the connecting cylinder 3.

[0038] Specifically, during the long-term production of enameled wire, the cleaning cylinder 4 will inevitably accumulate a large amount of impurities due to continuous operation, affecting the cleaning effect. At this time, a convenient maintenance mechanism is particularly important. When maintenance of the cleaning cylinder 4 is required, the operator only needs to turn the knob 11. The knob 11 is connected to the transmission column 14. When it is turned, it drives the transmission column 14 to rotate synchronously. The transmission column 14 is also linked with the turntable 16, causing the turntable 16 to slide and rotate inside the connecting cylinder 3. The limiting groove 19 opened on the turntable 16 rotates with the turntable 16, pushing the internal sliding... When column 18 is displaced, the sliding column 18 connects with the locking column 13, thereby causing the locking column 13 to slide out of the slot 12. At the same time, the locking column 13 drives the limiting disc 15 to move, compressing the second spring 17. At this time, the cleaning cylinder 4 loses the fixed restriction of the locking column 13 and can be easily removed for deep cleaning. After cleaning, the cleaning cylinder 4 is put back in its original position. The compressed second spring 17 rebounds due to its own elasticity, causing the locking column 13 to return to the slot 12, thus achieving a stable fixation of the cleaning cylinder 4 and ensuring that the cleaner can continue to work in good condition.

[0039] Working principle: When cleaning enameled wire, the guide tube 2 guides the cleaning tube 4 downward through the enameled wire of different specifications. Then, the cleaning tube 4 drives the connecting tube 3 to move, and then the connecting tube 3 drives the rotating block 7 to move. Subsequently, the rotating block 7 drives the connecting frames 5 on both sides to move, thereby causing the slider 6 to slide on the outer wall of the limiting post 10, compressing the spring 9. Then, the elasticity of the spring 9 applies upward force to the cleaning tube 4, which adaptively cleans enameled wire of different specifications, ensuring the accuracy of cleaning.

[0040] Additionally, when the cleaning time is long, the knob 11 can be rotated, which drives the transmission column 14 to rotate. The transmission column 14 then drives the turntable 16 to slide inside the connecting cylinder 3, causing the internal limiting groove 19 to rotate. This allows the internal sliding column 18 to move, and the sliding column 18 drives the locking column 13 to slide out from the slot 12. This also causes the limiting disc 15 to move and compress the second spring 17, thereby removing the cleaning cylinder 4 for cleaning and maintenance. After that, it is put back in, and the second spring 17 rebounds, causing the locking column 13 to return to the slot 12 for fixation, keeping it clean.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An on-line wiping cleaner for enameled wire production comprising a support (1), characterized in that: The bracket (1) is rotatably connected to a guide tube (2), a cleaning tube (4) is provided at the bottom of the guide tube (2), a connecting tube (3) is provided inside the cleaning tube (4), an adjustment component is provided inside the bracket (1), and a disassembly component is provided inside the connecting tube (3). The adjustment assembly includes a slider (6) and a groove (8) formed inside the bracket (1). The outer wall of the slider (6) is slidably connected to the inside of the groove (8). A limit post (10) is fixedly connected inside the bracket (1). The slider (6) is slidably connected to the outer wall of the limit post (10). A connecting frame (5) is fixedly connected to one end of the slider (6). A rotating block (7) is fixedly connected to the outer wall of the connecting frame (5). The outer wall of the connecting cylinder (3) is rotatably connected to the inside of the rotating block (7). A spring (9) is sleeved on the outer wall of the limit post (10). The top of the spring (9) is fixedly connected to the bottom of the slider (6). The bottom of the spring (9) is fixedly connected to the inner wall of the groove (8).

2. An on-line wiping cleaner for enameled wire production according to claim 1, characterized in that: The disassembly and assembly assembly includes a locking post (13) and a locking groove (12) formed inside the cleaning cylinder (4), with the outer wall of the locking post (13) slidably connected to the inside of the locking groove (12).

3. The online wiping and cleaning device for enameled wire production according to claim 2, characterized in that: The outer wall of the locking post (13) is slidably connected to the inside of the connecting cylinder (3), and the inside of the connecting cylinder (3) is rotatably connected to the transmission post (14).

4. An on-line wiping cleaner for enameled wire production as claimed in claim 3, characterized in that: A knob (11) is fixedly connected to one end of the transmission column (14), and a turntable (16) is fixedly connected to the other end of the transmission column (14).

5. An on-line wiping cleaner for enameled wire production as claimed in claim 4, characterized in that: The outer wall of the turntable (16) is rotatably connected to the inside of the connecting cylinder (3), and a limiting groove (19) is provided inside the turntable (16).

6. An on-line wiping cleaner for enameled wire production as claimed in claim 5, characterized in that: The locking post (13) is fixedly connected to a sliding post (18), and the outer wall of the sliding post (18) is slidably connected to the inside of the limiting groove (19).

7. An on-line wiping cleaner for enameled wire production as claimed in claim 6, characterized in that: The outer wall of the locking post (13) is fixedly connected to a limiting disc (15), and the outer wall of the limiting disc (15) is slidably connected inside the connecting cylinder (3).

8. An on-line wiping cleaner for enameled wire production as claimed in claim 7, characterized in that: A second spring (17) is sleeved on the outer wall of the locking post (13). One end of the second spring (17) is fixedly connected to the outer wall of the limiting disc (15), and the other end of the second spring (17) is fixedly connected to the inner wall of the connecting cylinder (3).

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