Automobile part cleaning machine

Abstract

The utility model discloses an automobile part cleaning machine which comprises a cleaning unit, the cleaning unit comprises a protection box and an ultrasonic generator fixedly installed on one side of the protection box, the inner wall of the protection box is fixedly connected with a cleaning box, a plurality of ultrasonic transducers are fixedly installed at the bottom of the cleaning box, a storage box is arranged in the cleaning box, and the storage box is fixedly connected with the ultrasonic generator. The cleaning device comprises a cleaning box, a storage box arranged in the cleaning box, an oil separation unit arranged in the cleaning box and used for separating oil dirt in the cleaning box, a moving unit arranged in the cleaning box and used for pushing the storage box to move, and a heating unit arranged below the cleaning box. When ultrasonic cleaning is carried out on automobile parts, oil dirt can be separated through the oil separation unit, after cleaning is completed, the parts can be moved to an area without oil dirt through the moving unit, and therefore it is guaranteed that when the parts are taken out, the parts cannot be subjected to secondary pollution caused by the oil dirt on the liquid level.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to an automotive parts cleaning machine. Background Technology

[0002] Automotive parts are the various units that make up a car and the products that serve the car. Automotive components are independent parts that make up the overall framework and various functional systems of a car, covering multiple core areas such as power, transmission, braking, suspension, and electrical systems.

[0003] When a car is in operation, lubricating oil is needed to lubricate automotive parts such as gears and bearings. When using an ultrasonic cleaner to clean these parts with grease on their surfaces, the oil will float on the surface because its density is less than that of water. This means that when removing the parts from below the oil surface, both the worker's hands and the surface of the parts will be covered with a layer of oil, causing secondary contamination of the parts and requiring secondary cleaning. This increases the workload and time cost of cleaning. Therefore, an automotive parts cleaning machine is proposed. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current automotive parts cleaning machine, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide an automotive parts cleaning machine, which is suitable for solving the problem that when using an ultrasonic cleaner to clean automotive parts with grease on their surface, the grease will float on the water surface, which will cause secondary pollution to the parts when the workers' hands and the surface of the parts are covered with a layer of grease.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automotive parts cleaning machine, comprising:

[0008] A cleaning unit includes a protective box and an ultrasonic generator fixedly installed on one side of the protective box. The inner wall of the protective box is fixedly connected to a cleaning box. Multiple ultrasonic transducers are fixedly installed at the bottom of the cleaning box. A storage box is provided inside the cleaning box.

[0009] An oil-separating unit is installed inside the cleaning tank to separate oil stains within the cleaning tank;

[0010] A movable unit is installed inside the cleaning tank, the movable unit being used to move the storage box;

[0011] A heating unit is installed below the cleaning tank, which is used to heat the water in the cleaning tank.

[0012] In a preferred embodiment of the automotive parts cleaning machine of this utility model, the oil separation unit includes a partition fixedly connected to the inner wall of the cleaning tank, with a gap between the partition and the bottom of the inner cavity of the cleaning tank for a storage box to pass through, an electric push rod fixedly installed on one side of the partition, and an L-shaped plate fixedly connected to the bottom of the output end of the electric push rod.

[0013] In a preferred embodiment of the automotive parts cleaning machine of this utility model, the moving unit includes an electric telescopic rod fixedly connected to one side of the protective box. The output shaft of the electric telescopic rod rotates through the protective box and the cleaning box in sequence and is fixedly connected to a moving plate. The output shaft of the electric telescopic rod is sealed to the cleaning box. Multiple evenly distributed round rods are fixedly connected to the inner wall of the cleaning box, and the storage box slides above the round rods.

[0014] In a preferred embodiment of the automotive parts cleaning machine of this utility model, a pressure sensor is embedded in one side of the inner wall of the cleaning tank, and an indicator light is fixedly connected to one side of the protective box.

[0015] In a preferred embodiment of the automotive parts cleaning machine described in this utility model, the heating unit includes two electric heaters fixedly connected to the bottom of the cleaning tank, and a temperature sensor is fixedly installed on one side of the inner wall of the cleaning tank.

[0016] In a preferred embodiment of the automotive parts cleaning machine of this utility model, a drain pipe is fixedly connected to the bottom of the cleaning tank, and one end of the drain pipe passes through the protective box and is fitted with a valve.

[0017] In a preferred embodiment of the automotive parts cleaning machine of this utility model, an overflow pipe is fixedly connected to one side of the cleaning tank, and one end of the overflow pipe passes through the protective box.

[0018] In a preferred embodiment of the automotive parts cleaning machine of this utility model, the inner wall of the storage box is provided with multiple sliding grooves, and a limiting plate is slidably provided in some of the sliding grooves of the storage box.

[0019] The beneficial effects of this utility model are as follows: When automotive parts are placed in the cleaning tank for ultrasonic cleaning, the water in the cleaning tank is heated by the heating unit so that the oil stains can be removed from the parts. The oil separation unit can separate the oil stains. After cleaning, the moving unit can move the parts to an area without oil stains, thereby ensuring that the parts will not be secondary contaminated by the oil stains on the liquid surface when they are taken out. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the overall structure of the automotive parts cleaning machine proposed in this utility model;

[0022] Figure 2 This is a cross-sectional bottom structure diagram of the cleaning box proposed in this utility model;

[0023] Figure 3 This is a cross-sectional schematic diagram of the internal structure of the cleaning box proposed in this utility model;

[0024] Figure 4 This is a schematic diagram of the connection structure between the threaded rod and the movable plate proposed in this utility model. Attached image description:

[0026] 100. Cleaning unit; 101. Protective box; 102. Ultrasonic generator; 103. Cleaning box; 104. Ultrasonic transducer; 105. Storage box; 106. Drain pipe; 107. Overflow pipe; 108. Limit plate;

[0027] 200. Oil separator unit; 201. Partition plate; 202. Electric push rod; 203. L-shaped plate;

[0028] 300. Moving unit; 301. Electric telescopic rod; 302. Moving plate; 303. Round rod; 304. Pressure sensor; 305. Indicator light;

[0029] 400. Heating unit; 401. Electric heater; 402. Temperature sensor. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0033] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0034] Example 1

[0035] Reference Figures 1-4 The first embodiment of this utility model provides an automotive parts cleaning machine that can separate oil stains on the water surface to avoid secondary pollution when removing automotive parts. It includes: a cleaning unit 100, an oil separation unit 200, a moving unit 300, and a heating unit 400.

[0036] The cleaning unit 100 includes a protective box 101 and an ultrasonic generator 102 fixedly installed on one side of the protective box 101. A cleaning box 103 is fixedly connected to the inner wall of the protective box 101. Multiple ultrasonic transducers 104 are fixedly installed at the bottom of the cleaning box 103. A storage box 105 is provided inside the cleaning box 103.

[0037] An oil-separating unit 200 is installed inside the cleaning tank 103 to separate oil stains within the cleaning tank 103.

[0038] A movable unit 300 is installed inside the cleaning tank 103, which is used to move the storage box 105.

[0039] A heating unit 400 is installed below the cleaning tank 103, and the heating unit 400 is used to heat the water in the cleaning tank 103.

[0040] Automotive parts are stored in storage box 105, and then storage box 105 is placed in cleaning tank 103 containing water. The connection wire of ultrasonic transducer 104 is electrically connected to the output terminal of ultrasonic generator 102. The function of ultrasonic generator 102 is to convert industrial frequency AC power into high frequency AC power to provide energy for ultrasonic transducer 104. Ultrasonic transducer 104 converts the high frequency electrical energy generated by ultrasonic generator 102 into mechanical vibration, which is transmitted to the cleaning fluid through the tank wall of cleaning tank 103, thereby performing ultrasonic cleaning on the parts. Multiple evenly distributed through holes are opened at the bottom of storage box 105. Impurities and dust on the surface of the parts pass downward through the through holes under the action of gravity, while grease on the surface of the parts floats upward.

[0041] The oil-separating unit 200 divides the inner cavity of the cleaning tank 103 into two, so that the oil stains are only located on one side of the oil-separating unit 200, while the liquid surface on the other side of the oil-separating unit 200 remains clear. The heating unit 400 can heat the water in the cleaning tank 103 so that the oil stains can be removed from the parts. After cleaning, the moving unit 300 moves the parts to the oil-free area on the other side of the oil-separating unit 200, thereby ensuring that the parts will not be secondary contaminated by the oil stains on the liquid surface when they are removed.

[0042] Example 2

[0043] Reference Figures 1-3 This is the second embodiment of the present invention. Unlike the previous embodiment, the oil-separating unit 200 includes a partition 201 fixedly connected to the inner wall of the cleaning tank 103. A gap is left between the partition 201 and the bottom of the inner cavity of the cleaning tank 103 for the storage box 105 to pass through. An electric push rod 202 is fixedly installed on one side of the partition 201. An L-shaped plate 203 is fixedly connected to the bottom of the output end of the electric push rod 202.

[0044] The liquid level in the cleaning tank 103 exceeds the lowest point of the partition 201 but does not exceed the highest point of the partition 201. The electric push rod 202 is used to drive the L-shaped plate 203 to move up and down. During cleaning, the L-shaped plate 203 descends and contacts the bottom of the cleaning tank 103. The L-shaped plate 203 seals and blocks the gap below the partition 201, so that the partition 201 and the L-shaped plate 203 divide the space of the cleaning tank 103 into two, thereby dividing the cleaning tank 103 into a cleaning area and a retrieval area. The side closer to the partition 201 is the cleaning area, and the side closer to the electric push rod 202 is the retrieval area. At this time, the water in the two areas is not connected.

[0045] When the parts are placed into the cleaning area of ​​the cleaning tank 103 for cleaning, the oil will float on the surface of the liquid in the cleaning area and be blocked by the partition 201, so as not to contaminate the water surface in the retrieval area. After cleaning, the electric push rod 202 will drive the L-shaped plate 203 to rise, and then the moving unit 300 will slowly push the storage box 105 to pass through the space under the partition 201 and move from the cleaning area to the retrieval area. In this way, the storage box 105 can be taken out in the retrieval area to avoid secondary contamination of the parts by the oil floating on the water surface.

[0046] Example 3

[0047] Reference Figures 1-4 This is the third embodiment of the present invention. Unlike the previous embodiment, the moving unit 300 includes an electric telescopic rod 301 fixedly connected to one side of the protective box 101. The output shaft of the electric telescopic rod 301 rotates through the protective box 101 and the cleaning box 103 in sequence and is fixedly connected to a moving plate 302. The output shaft of the electric telescopic rod 301 is sealed to the cleaning box 103. Multiple evenly distributed round rods 303 are fixedly connected to the inner wall of the cleaning box 103. The storage box 105 slides above the round rods 303.

[0048] The multi-stage telescopic shaft of the electric telescopic rod 301 is sealed to the cleaning tank 103 by a seal. The multiple round rods 303 are divided into two groups, which are symmetrically distributed on both sides of the L-shaped plate 203. There is a gap between the two groups of round rods 303 to fit the L-shaped plate 203. The storage box 105 is placed on the round rods 303 so that there is a gap between the bottom of the storage box 105 and the cleaning tank 103, so that heavier impurities can pass through the through hole at the bottom of the storage box 105. When the cleaning is completed, the electric push rod 202 drives the L-shaped plate 203 to rise. Then, the electric telescopic rod 301 slowly pushes the storage box 105 to slide on the round rods 303 through the moving plate 302, so that it passes through the space under the partition 201 and moves from the cleaning area to the retrieval area to take out the storage box 105. After taking it out, the electric telescopic rod 301 pulls the moving plate 302 to reset, and the electric push rod 202 drives the L-shaped plate 203 to descend and reset.

[0049] In addition, a pressure sensor 304 is embedded in one side of the inner wall of the cleaning tank 103, and an indicator light 305 is fixedly connected to one side of the protective box 101.

[0050] The pressure sensor 304 is waterproof and located in the retrieval area. The pressure sensor 304 is a device that can sense pressure signals and convert them into usable output electrical signals according to a certain rule. When the electric telescopic rod 301 pushes the storage box 105 towards the pressure sensor 304, the storage box 105 will come into contact with the pressure sensor 304. After sensing the pressure, the pressure sensor 304 transmits the signal to the indicator light 305 through the cable and makes the indicator light 305 light up to remind the worker to take out the cleaned parts in time.

[0051] Example 4

[0052] Reference Figure 2 and Figure 3 This is the fourth embodiment of the present invention. Unlike the previous embodiment, the heating unit 400 includes two electric heaters 401 fixedly connected to the bottom of the cleaning tank 103, and a temperature sensor 402 is fixedly installed on one side of the inner wall of the cleaning tank 103.

[0053] Two electric heaters 401 are located below the cleaning area and the retrieval area, respectively. Each electric heater 401 has a resistance wire inside and generates heat by energizing the resistance wire. The electric heaters 401 are used to heat the water in the cleaning tank 103 so that the grease is heated and quickly falls off the parts, thereby providing a cleaning effect. The temperature sensor 402 is waterproof and is a sensor that can sense temperature and convert it into a usable output signal. The temperature sensor 402 is used to detect the water temperature in the cleaning tank 103 to ensure that the water temperature in the cleaning tank 103 is maintained at a suitable temperature.

[0054] Example 5

[0055] Reference Figure 1 and Figure 4 This is the fifth embodiment of the present utility model. Unlike the previous embodiment, the bottom of the cleaning box 103 is fixedly connected to a drain pipe 106. One end of the drain pipe 106 passes through the protective box 101 and is fitted with a valve.

[0056] By opening the valve of the drain pipe 106, the sewage and impurities in the cleaning tank 103 can be discharged through the drain pipe 106, and then the inside of the cleaning tank 103 is rinsed to ensure the cleanliness of the cleaning tank 103.

[0057] One side of the cleaning box 103 is fixedly connected to an overflow pipe 107, and one end of the overflow pipe 107 passes through the protective box 101.

[0058] The overflow pipe 107 can be connected to an external water pipe to collect excess water in the cleaning tank 103. The height of the overflow pipe 107 is the height of the bottom partition 201. When the storage box 105 and parts are placed in the cleaning tank 103, the water level in the cleaning tank 103 rises. The excess water is discharged through the overflow pipe 107, thereby preventing the water from overflowing to the other side of the partition 201 and contaminating the water surface of the storage area.

[0059] In addition, the inner wall of the storage box 105 is provided with multiple sliding grooves, and a limiting plate 108 is slidably provided in some of the sliding grooves of the storage box 105.

[0060] By sliding multiple limiting plates 108 into the grooves of the storage box 105, the interior of the storage box 105 is divided into different spaces, which makes it easier to separate parts of different types and sizes and place them in their corresponding spaces. This helps to avoid mixing different types of parts together when taking out the parts.

[0061] During use, multiple limiting plates 108 are slidably inserted into the grooves of the storage box 105. Then, the limiting plates 108 are used to classify and place the car parts in the storage box 105. The storage box 105 is then placed into the water-filled cleaning tank 103, with the storage box 105 positioned on the side of the partition 201 away from the electric push rod 202. Next, the ultrasonic generator 102 and the ultrasonic transducer 104 are used to perform ultrasonic cleaning on the parts. Heavier impurities on the surface of the parts pass through the through holes at the bottom of the storage box 105 under the action of gravity, while the grease on the surface of the parts floats upward. Then, the water in the cleaning tank 103 is heated by two electric heaters 401 so that the grease can be quickly removed from the surface of the parts.

[0062] After cleaning, the electric push rod 202 drives the L-shaped plate 203 to rise. Then, the electric telescopic rod 301 slowly pushes the storage box 105 through the moving plate 302, allowing it to pass through the space under the partition 201 and move towards the pressure sensor 304. When the storage box 105 contacts the pressure sensor 304, the indicator light 305 lights up, reminding the worker to remove the cleaned parts in time. After removal, the indicator light 305 goes out, the electric telescopic rod 301 pulls the moving plate 302 to reset, and the electric push rod 202 drives the L-shaped plate 203 to descend and reset. Then, the parts can be placed back into the storage box 105, and the above operation is repeated to clean the parts. When the water in the cleaning tank 103 is heavily polluted, the wastewater in the cleaning tank 103 is discharged through the drain pipe 106. Then, the inside of the cleaning tank 103 is rinsed to ensure the cleanliness of the cleaning tank 103.

[0063] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automotive parts washer characterized by, include: A cleaning unit (100) includes a protective box (101) and an ultrasonic generator (102) fixedly installed on one side of the protective box (101). A cleaning box (103) is fixedly connected to the inner wall of the protective box (101). Multiple ultrasonic transducers (104) are fixedly installed at the bottom of the cleaning box (103). A storage box (105) is provided inside the cleaning box (103). An oil separator (200) is provided inside the cleaning tank (103), the oil separator (200) being used to separate oil stains within the cleaning tank (103); A movable unit (300) is provided inside the cleaning tank (103), the movable unit (300) being used to move the storage box (105); A heating unit (400) is installed below the cleaning tank (103) for heating the water in the cleaning tank (103).

2. A machine for cleaning automotive parts as claimed in claim 1, wherein: The oil-separating unit (200) includes a partition (201) fixedly connected to the inner wall of the cleaning tank (103). A gap is left between the partition (201) and the bottom of the inner cavity of the cleaning tank (103) for the storage box (105) to pass through. An electric push rod (202) is fixedly installed on one side of the partition (201), and an L-shaped plate (203) is fixedly connected to the bottom of the output end of the electric push rod (202).

3. A machine for cleaning automotive parts as claimed in claim 2, wherein: The moving unit (300) includes an electric telescopic rod (301) fixedly connected to one side of the protective box (101). The output shaft of the electric telescopic rod (301) rotates through the protective box (101) and the cleaning box (103) in sequence and is fixedly connected to a moving plate (302). The output shaft of the electric telescopic rod (301) is sealed to the cleaning box (103). Multiple evenly distributed round rods (303) are fixedly connected to the inner wall of the cleaning box (103). The storage box (105) slides above the round rods (303).

4. A machine for cleaning automotive parts as claimed in claim 3 wherein: A pressure sensor (304) is embedded in one side of the inner wall of the cleaning tank (103), and an indicator light (305) is fixedly connected to one side of the protective box (101).

5. A machine for cleaning automotive parts as claimed in claim 4 wherein: The heating unit (400) includes two electric heaters (401) fixedly connected to the bottom of the cleaning tank (103), and a temperature sensor (402) is fixedly installed on one side of the inner wall of the cleaning tank (103).

6. The automotive parts cleaning machine according to claim 5, characterized in that: The bottom of the cleaning tank (103) is fixedly connected to a drain pipe (106), one end of which passes through the protective box (101) and is fitted with a valve.

7. A machine for cleaning automotive parts as claimed in claim 6 wherein: An overflow pipe (107) is fixedly connected to one side of the cleaning tank (103), and one end of the overflow pipe (107) passes through the protective box (101).

8. The automotive parts cleaning machine of claim 3, wherein: The inner wall of the storage box (105) is provided with multiple sliding grooves, and a limiting plate (108) is slidably provided in some of the sliding grooves of the storage box (105).

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