Gear shaving machine convenient to disassemble and used for gear machining

Abstract

The utility model relates to the technical field of gear machining, in particular to a gear shaving machine convenient to disassemble and used for gear machining, and solves the problem that in the prior art, when a workpiece bearing plate needs to be disassembled and maintained or a dustproof gas collecting hood needs to be cleaned and maintained, rapid disassembly and reinstallation are often inconvenient. A gear shaving machine convenient to disassemble and used for gear machining comprises a gear shaving machine body, a frame body is fixedly connected to the gear shaving machine body, a bearing plate is slidably connected to the inner side of the frame body, sliding blocks are fixedly connected to the two sides of the bearing plate, inserting rods are arranged on the two sides of the frame body, and one end of each inserting rod sequentially penetrates through the side wall of the frame body and the corresponding sliding block through an inserting groove. A side plate is fixedly connected to one side of the upper portion of the frame. By using the structure easy to disassemble, the problem that a workpiece bearing plate of a traditional gear shaving machine is inconvenient to replace or adjust is solved, the disassembly and reassembly processes are simplified, and time and labor cost are saved.

Description

Technical Field

[0001] This utility model relates to the field of gear processing technology, and in particular to a gear shaving machine for gear processing that is easy to disassemble. Background Technology

[0002] Gear shaving machines, as key equipment in the gear machining field, are mainly used for the finishing of gears, improving their surface finish and smoothness by removing burrs and sharp edges. As a core component, the performance and quality of gear shaving machines directly affect the final accuracy, service life, and safety of the entire mechanical system. Especially in the core process of gear finishing, existing gear shaving machines have gradually revealed a series of significant limitations and technical problems when processing gears of different shapes and materials.

[0003] Specifically, existing gear shaving machines face prominent problems in practical applications, including inconvenient operation, low efficiency, and difficult maintenance. Especially when disassembling and maintaining the workpiece support plate or cleaning and maintaining the dust collection hood, traditional designs often hinder quick disassembly and reinstallation. Replacing or adjusting the workpiece support plate, due to its complex fixing method, typically requires significant time and manpower for disassembly and reinstallation. The dust collection hood suffers from similar problems; it is not only difficult to disassemble and clean quickly, but dust accumulation can also affect the normal operation of the equipment and processing accuracy. Therefore, to address the numerous shortcomings of existing technologies, we urgently need an innovative gear shaving machine to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a gear shaving machine for gear processing that is easy to disassemble, solving the problem in the prior art that it is often inconvenient to quickly disassemble and reinstall when it is necessary to disassemble and maintain the workpiece bearing plate or clean and maintain the dust collection cover.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A gear shaving machine for easy disassembly includes a gear shaving machine and a frame fixedly connected to it. A support plate is slidably connected to the inner side of the frame. Slider blocks are fixedly connected to both sides of the support plate. Insert rods are provided on both sides of the frame, and one end of each insert rod passes through a slot sequentially through the side wall of the frame and the slider. A side plate is fixedly connected to the upper side of the frame, and a limit frame is slidably connected to one side of the side plate. A gas collection hood is provided on one side of the frame, and the extension of the gas collection hood is located inside the limit frame. A limit rod is provided on one side of the limit frame, and the limit rod sequentially passes through one side of the limit frame and one side of the gas collection hood. A collection box is fixedly connected to one side of the frame by bolts, and a fan is fixedly connected to one side of the outer wall of the collection box by bolts. The inlet of the fan is connected to the bottom of the collection box, and one side of the collection box is connected to one side of the gas collection hood.

[0007] Preferably, both sliders are slidably connected to the inner wall of the frame via a groove.

[0008] Preferably, a tension spring is fitted on one end of each of the two insertion rods, and one end of each insertion rod is elastically connected to the outer wall of the frame through the tension spring.

[0009] Preferably, a door is rotatably connected to the outer side of the collection box via a hinge, and a filter plate is fixedly connected to the inner side of the collection box.

[0010] Preferably, one side of the gas collection hood is connected to one side of the collection box via a telescopic hose.

[0011] Preferably, a sliding block is fixedly connected to one side of the limiting frame, and the sliding block is slidably connected to one side of the side plate through a sliding groove.

[0012] This utility model has the following beneficial effects:

[0013] This invention solves the problem of inconvenient operation when changing or adjusting the workpiece support plate in traditional gear shaving machines by using an easily disassembled structure, simplifying the disassembly and reinstallation process and saving time and labor costs. Secondly, the effective cooperation between the fan and the dust collection hood can promptly and effectively remove dust generated during processing, reducing the impact of dust on normal equipment operation and processing accuracy, and improving production efficiency and product quality. This invention allows for convenient and quick disassembly and cleaning of the dust collection hood, avoiding equipment failures caused by dust accumulation and further ensuring the stability and service life of the equipment. It solves the problems of inconvenient operation, low efficiency, and difficult maintenance existing in the prior art. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0016] Figure 2 This is a side view of the structure of this utility model;

[0017] Figure 3 This is a top view of the structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the collection box structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the inner structure of the frame of this utility model.

[0020] In the diagram: 1. Tooth shaving machine; 2. Frame; 3. Support plate; 4. Slider; 5. Insert rod; 6. Tension spring; 7. Slot; 8. Collection box; 9. Door; 10. Telescopic hose; 11. Side plate; 12. Sliding block; 13. Sliding groove; 14. Limiting rod; 15. Air collection hood; 16. Filter plate; 17. Limiting frame; 18. Sliding groove; 19. Fan. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] Reference Figure 1-5 A gear shaving machine for easy disassembly includes a gear shaving machine 1, with a frame 2 fixedly connected to the shaving machine 1. A support plate 3 is slidably connected to the inner side of the frame 2, and sliders 4 are fixedly connected to both sides of the support plate 3. Insert rods 5 are provided on both sides of the frame 2, with one end of each rod penetrating through a slot 7 through the side wall of the frame 2 and the slider 4. This allows the support plate 3 to be easily removed from the frame 2 by pulling out the insert rods 5, facilitating disassembly and cleaning. Notably, a tension spring 6 is fitted onto one end of each insert rod 5, and both ends of the insert rods 5 are elastically connected to the outer wall of the frame 2 through the tension spring 6. This design simplifies the operation steps of the insert rods 5 and improves efficiency. The disassembly efficiency is improved, and one end of the insertion rod 5 passes through the slot 7 in sequence through the side wall of the frame 2 and the slider 4. The upper side of the frame 2 is fixedly connected to the side plate 11, and the side plate 11 is slidably connected to the limit frame 17. The side of the frame 2 is provided with a gas collection hood 15, and the extension of the gas collection hood 15 is located inside the limit frame 17. The side of the limit frame 17 is provided with a limit rod 14, and the limit rod 14 passes through the limit frame 17 and the side of the gas collection hood 15 in sequence. The side of the frame 2 is fixedly connected to the collection box 8 by bolts, and the outer wall of the collection box 8 is fixedly connected to the fan 19 by bolts. The inlet of the fan 19 is connected to the bottom of the collection box 8, and the side of the collection box 8 is connected to the side of the gas collection hood 15.

[0023] First, prepare the YL4232CNC gear shaving machine 1 and ensure it is fixedly connected to the frame 2. Before gear machining, place the workpiece to be machined on the support plate 3. At this time, the sliders 4 on both sides of the support plate 3 are already in sliding connection with the inside of the frame 2. To ensure that the dust and debris generated during machining do not affect the operation of the equipment and machining accuracy, start the fan 19 to collect the dust through the dust collection hood 15 and store it in the collection box 8. When it is necessary to disassemble and clean the support plate 3, simply pull out the insertion rod 5 from the frame 2 and the slider 4 to easily remove the support plate 3. If it is necessary to clean or maintain the dust collection hood 15, the limit rod 14 can be removed from the limit frame 17 and the dust collection hood 15 for quick disassembly.

[0024] Furthermore, both sliders 4 are slidably connected to the inner wall of the frame 2 through the slide groove 18. When the bearing plate 3 slides inside the frame 2, it can maintain stable and precise movement, avoiding the problem of decreased workpiece processing accuracy caused by the shaking or displacement of the bearing plate 3, thus achieving the effect of improving the sliding stability of the bearing plate 3 and the gear processing quality.

[0025] Furthermore, a tension spring 6 is fitted on one end of each of the two insertion rods 5, and one end of each insertion rod 5 is elastically connected to the outer wall of the frame 2 through the tension spring 6. When it is necessary to disassemble the support plate 3, after pulling the insertion rod 5 to disengage it from the slot 7, the tension spring 6 can automatically return to its original position, which simplifies the operation steps of the insertion rod 5 and improves its ease of use, thereby reducing the complexity of operation and improving the disassembly efficiency.

[0026] Furthermore, a door 9 is rotatably connected to the outer side of the collection box 8 via a hinge, and a filter plate 16 is fixedly connected to the inner side of the collection box 8. Opening the door 9 allows for easy cleaning of dust and debris inside the collection box 8. At the same time, the filter plate 16 can effectively filter particulate matter in the airflow entering the collection box 8, preventing the fan 19 from being blocked or damaged, thus achieving the effect of facilitating cleaning and maintenance and protecting the normal operation of the equipment.

[0027] Furthermore, one side of the gas collection hood 15 is connected to one side of the collection box 8 via a telescopic hose 10.

[0028] Furthermore, a sliding block 12 is fixedly connected to one side of the limiting frame 17, and the sliding block 12 is slidably connected to one side of the side plate 11 through the sliding groove 13. The limiting frame 17 can move up and down in the sliding groove 13 through the sliding block 12, thereby achieving fine adjustment of the position of the gas collecting hood 15, so that the gas collecting hood 15 can more accurately cover the processing area, thereby optimizing the dust removal effect and improving the ease of operation.

[0029] In summary:

[0030] First, prepare the YL4232CNC gear shaving machine 1 and ensure it is fixedly connected to the frame 2. Before gear machining, place the workpiece to be machined on the support plate 3. At this time, the sliders 4 on both sides of the support plate 3 are already slidably connected to the inside of the frame 2 through the sliding grooves 18, ensuring the smooth movement and precise positioning of the support plate 3 and avoiding a decrease in machining accuracy due to shaking or displacement. To ensure that the dust and debris generated during the machining process do not affect the operation of the equipment and the machining accuracy, start the fan 19, collect the dust through the air collection hood 15, and guide it into the collection box 8 for storage through the telescopic hose 10. The filter plate 16 can effectively filter the particles entering the collection box 8, preventing the fan 19 from being blocked or damaged. When it is necessary to disassemble and clean the support plate 3, simply pull the insertion rod 5 to disengage it from the slot 7. The tension spring 6 will automatically return to its original position, simplifying the operation of the insertion rod 5 and improving the disassembly efficiency; then the support plate 3 can be easily removed. If cleaning or maintenance of the gas collection hood 15 is required, the limiting rod 14 can be removed from the limiting frame 17 and the gas collection hood 15 for quick disassembly. The limiting frame 17 can move up and down within the sliding groove 13 via the sliding block 12, thereby achieving fine adjustment of the position of the gas collection hood 15, allowing the gas collection hood 15 to more accurately cover the processing area. First, the design of both sliders 4 slidingly connected to the inner wall of the frame 2 via the sliding groove 18 improves the sliding stability of the bearing plate 3 and the gear processing quality, solving the problem of inconvenient operation when changing or adjusting the workpiece bearing plate in traditional gear shaving machines. Second, the cooperation between the tension spring 6 and the insertion rod 5 simplifies the operation steps of the insertion rod 5, improves disassembly efficiency, reduces operational complexity, and makes the disassembly and assembly of the bearing plate 3 more convenient. Furthermore, by setting a door 9 on one side of the collection box 8 and connecting it with a hinge, and setting a filter plate 16 inside the collection box 8, the purpose of cleaning and maintaining the dust and debris inside the collection box 8 is achieved, while also protecting the fan 19 from damage by particles and ensuring the normal operation of the equipment. Furthermore, the use of the telescopic hose 10 ensures that the connection between the dust collection hood 15 and the collection box 8 is maintained even if the dust collection hood 15 is disassembled or its position adjusted, enhancing the flexibility and reliability of the dust collection system. Finally, the design of a sliding block 12 fixedly connected to one side of the limiting frame 17, and the sliding block 12 slidably connected to one side of the side plate 11 via the sliding groove 13, allows for fine-tuning of the position of the dust collection hood 15, optimizing the dust removal effect and improving operational convenience, thus solving the problem of difficult-to-disassemble and clean dust collection hoods in traditional designs. In summary, these improvements work together to not only enhance the overall performance of the equipment but also significantly improve the user experience.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A gear shaving machine for gear machining with convenient disassembly, comprising a gear shaving machine (1), and a frame body (2) fixedly connected on the gear shaving machine (1), characterized in that, A support plate (3) is slidably connected to the inner side of the frame (2). Slider (4) is fixedly connected to both sides of the support plate (3). Insert rods (5) are provided on both sides of the frame (2). One end of each insert rod (5) passes through the side wall of the frame (2) and the slider (4) in sequence via a slot (7). A side plate (11) is fixedly connected to one side of the upper part of the frame (2). A limit frame (17) is slidably connected to one side of the side plate (11). A gas collection hood (15) is provided on one side of the frame (2). The extension of the frame (2) is located inside the limiting frame (17). A limiting rod (14) is provided on one side of the limiting frame (17), and the limiting rod (14) passes through the limiting frame (17) and the gas collection hood (15) in sequence. A collection box (8) is fixedly connected to one side of the frame (2) by bolts, and a fan (19) is fixedly connected to one side of the outer wall of the collection box (8) by bolts. The inlet of the fan (19) is connected to the bottom of the collection box (8), and one side of the collection box (8) is connected to one side of the gas collection hood (15).

2. The gear shaving machine for easy disassembly according to claim 1, characterized by Both sliders (4) are slidably connected to the inner wall of the frame (2) via a groove (18).

3. The gear shaving machine for easy disassembly according to claim 1, characterized in that, Each of the two insertion rods (5) is fitted with a tension spring (6) at one end, and each of the two insertion rods (5) is elastically connected to the outer wall of the frame (2) through the tension spring (6).

4. A gear shaving machine for easy disassembly according to claim 1, characterized in that, The outer side of the collection box (8) is connected to a door (9) via a hinge, and the inner side of the collection box (8) is fixedly connected to a filter plate (16).

5. The gear shaving machine for easy disassembly according to claim 1, characterized in that, One side of the gas collection hood (15) is connected to one side of the collection box (8) via a telescopic hose (10).

6. The gear shaving machine for easy disassembly according to claim 1, characterized by A sliding block (12) is fixedly connected to one side of the limiting frame (17), and the sliding block (12) is slidably connected to one side of the side plate (11) through the sliding groove (13).

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